Competitor Instructions – Automobile Technology
Competitor Competitor
Task
Name No
D
Competitor Instructions
Task D Brake System
Familiarization Time 5 minutes
Task Duration 85 minutes
Total Time 90 minutes
Marking Summary
Possible
Section
Mark
1. Preparing 160
2. Servicing the Service Brake Mechanical System 300
3. Measuring the Mechanical Brake Component 100
4. Adjusting the Parking Brake Mechanical 140
Task Total 700
You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/model: Toyota 5K
Competitor Competitor
Task
Name No
D
Brake System Instruction
1. Perform service work on the brake mechanical system
2. Rectify the cause of excessive parking brake pedal travel distance
3. Fill in the mechanical section report sheet as your work
4. Use safe and clean working practice at all times
Form 5 – Automobile Technology
Competitor Competitor Marking
Task
Name No Scale
D Brake System
Marking Summary
Possible Actual
Section
Mark Mark
1. Preparing 160
2. Servicing the Service Brake Mechanical System 300
3. Measuring the Mechanical Brake Component 100
4. Adjusting the Parking Brake Mechanical 140
700
Task Total
Time Keeping
Familiarization Competition Breaks
Start Start Start
Stop Stop Stop
Experts Signatures
1 2 3 4
Competitor Competitor Marking
Task
Name No Scale
D Brake System
1. Preparation Yes No Actual Comments
1.1 Check all equipments 10 0
1.2 Check all instructions 10 0
1.3 Apply logical working procedure 10 0
1.4 Proper tools handling 10 0
1.5 Clean up the working area 10 0
1.6 Clean up tools and equipment 10 0
1.7 Clean up the test models 10 0
1.8 Ramp, lowered onto stops 10 0
1.9 Jacks, pads used 10 0
1.10 Jacks, pads positioned correctly 10 0
1.11 Parking brake applied at end 10 0
1.12 Choke tires 10 0
1.13 Use fender covers 10 0
1.14 Use seat covers 10 0
1.15 Use steering wheel cover 10 0
1.16 Use floor mats 10 0
Sub-Total 160 0
Servicing the Service Brake Mech.
2. Yes No Actual Comments
System
2.1 Use workshop manual 20 0
2.2 Dismantle disc brake (FR) 20 0
2.3 Check component for damage 20 0
2.4 Install disc to hub 20 0
2.5 Adjust wheel bearing 20 0
2.6 Apply grease to the bearing 20 0
2.7 Fit caliper and brake pads 20 0
2.8 Torque caliper bolts 20 0
2.9 Clean all components 20 0
2.10 Dismantle drum brake (RL) 20 0
2.11 Check component for damage 20 0
2.12 Install Drum to hub 30 0
2.13 Clean all components 30 0
2.14 Install Rear wheel (110 Nm) 20 0
Sub-Total 400 0
Competitor Competitor Marking
Task
Name No Scale
D Brake System
3. Parking Brake Adjustment Yes No Actual Comments
3.1 Use workshop manual 20 0
3.2 Lubricate the linkages 20 0
3.3 Adjust Cable tightness to 9 notch 20 0
3.4 Adjust Cable tightness to ±5 notch 20 0
3.5 Adjust Cable tightness to ±7 notch 20 0
Sub-Total 100 0
Measuring the Mechanical Brake
4. Yes No Actual Comments
Component
4.1 Measure disc thickness 70 0
4.2 Measure Drum 70 0
Sub-Total 140
Competitor Report Sheet – Automobile Technology
Competitor Competitor
Task
Name No
D
Report Sheet
Task D Measuring Mechanical Brake System ( 100 )
Performance/
Condition of
No. Items
Components
Good Bad
1. Disc Thickness
Thickness [Link]
Front Left __________ mm ________ mm
2. Drum Diameter
Diameter [Link]
Rear Right __________ mm ________ mm