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CT Fan Motor Protection Settings

The document contains settings for overload protection of two motors: a 250KW CT fan motor and a 500KW CW pump motor. For each motor, it lists the name, protection function, actual relay settings, proposed updated settings, and comments explaining the settings. The settings include parameters for overload protection, startup supervision, overcurrent protection, unbalance protection, ground fault protection, and undervoltage protection. It recommends updating some settings to improve protection while maintaining coordination between functions.
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0% found this document useful (0 votes)
41 views4 pages

CT Fan Motor Protection Settings

The document contains settings for overload protection of two motors: a 250KW CT fan motor and a 500KW CW pump motor. For each motor, it lists the name, protection function, actual relay settings, proposed updated settings, and comments explaining the settings. The settings include parameters for overload protection, startup supervision, overcurrent protection, unbalance protection, ground fault protection, and undervoltage protection. It recommends updating some settings to improve protection while maintaining coordination between functions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

CT Fan Motor Power 250KW CT Ratio: 50/1 A

Rated Current 20A Rated Voltgae 10500V

Name Protecion Function Actual Settings Proposed Settings Comments


Starting Current (X In) 6 6 Ration of Strating Current to Full Load Current

No. Of Starts 2 2 Not Specified by Motor OEM.


Generally two starts from Cold and one from Hot condition is Provided by OEMs

Surface Cooling: Rated Power <500KW


Device Type Motor I Motor III Motor Cooling Type is IC411 which is a Totally Enclosed Self cooled Motor. In the Relay Manual this is
specified as IC0141 which is as per BS4999. Equivalent IEC nomenclature is IC411.

Trip Temperature 100% 100%


Overload Protection 3Ithdev Prior Alarm 100% 85%
Restart Inhibit 50% 40%

Ambient (°C) 40 40 40C is refrence Standard Value. Motor is Rated for 50C. In actual ambient varies with seasons

Cooling Constant 4 4 Is the ration of cooling/heating time constants. For our case 300/70=4.28. Hence 4 is approx.

TC1 (min) 11.4 11 Short Time Constant to describe Warming of Windings with regards to Iron. It is always TC2/4 in relay
settings

TC2 (min) 45.8 46 Long Time Constant to describe Warming of Iron With respect to Cooling Air. In our Case 70 Min is
supplied by OEM. Hence taking a 10min Less value for a safety margin

Stall Time (Sec) 10 10 Maximum Stalling time under Warm Condition is 28.2 Sec

Operation Mode IIT IIT


Startup Supervision Start Current (X In) 6 6
Is2t n<
(Stall Protection) Start Time (Sec) 15 15
Time Limit (Sec) 10 10

Countdown rate 60s/h 60s/h t/treset: Motor is allowed to start 1000 times by Max in a year. The Calculated time is 1.3 for 2 starts
per 8 h. The minimum setting for relay is 2s/h.

Start Current (X In) 1.43 1.43 200% of In is recommended for the operation of 3I>> as Jaming Protection. This function can be used
both as Inter winding or runing Lock Rotor Protection
3I>>
Operate Time (Sec) 30 15 Warm max. stalling time is 28.2 sec
High Set OverCurrent Operation Mode DT
Protection DT
Start Current (X In) 10.5 10.5 1.7 times of the Staring Current.
3I>>> Operate Time (Sec) 0.05 0.05
Operation Mode Inst. Inst
Start Value (X In) 0.2 0.2

Unbalance Protection I2> Operate Time (Sec) 15 15 Same as permisible stall time protection. As per Manual during Single Phasing it should be less than
the allowable stall time of Rotor
Operation Mode DT DT
Start Current (%In) 6 6
Ground Fault Io> Operate Time (Sec) 0.1 0.1
Protection
Operation Mode DT DT
Start Current (X In) 1.1 1.1
Low set Overcurrent Operate Time (Sec) 9 As per IEC 60255: To provide coordination between 3I>> function:
3I> 9
Protection
Operation Mode DT DT As per IEC 60255:
Start Current (X Vn) 0.7 0.7
Under Voltage
3U< Operate Time (Sec) 0.5 0.5
Protection
Operation Mode DT DT
CW Pump Motor Power 500KW CT Ratio: 50/1 A
Rated Current 36A Rated Voltgae 10500V

Name Protecion Function Actual Settings Proposed Settings Comments


Starting Current (X In) 6 4.032 Ration of Strating Current to Full Load Current
Not Specified by Motor OEM.
No. Of Starts 2 3
Generally two starts from Cold and one from Hot condition is Provided by OEMs

Surface Cooling: Rated Power >500KW


Device Type Motor I Motor IV Motor Cooling Type is IC411 which is a Totally Enclosed Self cooled Motor. In the Relay Manual this is
specified as IC0141 which is as per BS4999. Equivalent IEC nomenclature is IC411.

Trip Temperature 100% 100%


Overload Protection 3Ithdev Prior Alarm 100% 85%
Restart Inhibit 50% 40%

Ambient (°C) 40 40 40C is refrence Standard Value. Motor is Rated for 50C. In actual ambient varies with seasons

Cooling Constant 4 4 Is the ration of cooling/heating time constants. For our case 350/80=4.375. Hence 4 is approx.
Short Time Constant to describe Warming of Windings with regards to Iron. It is always TC2/4 in relay
TC1 (min) 11.4 11
settings
Long Time Constant to describe Warming of Iron With respect to Cooling Air. In our Case 80 Min is
TC2 (min) 45.8 46
supplied by OEM. Hence taking a 10min Less value for a safety margin

Stall Time (Sec) 10 10 Maximum Stalling time under Warm Condition is 29.7 Sec

Operation Mode IIT IIT


Startup Supervision Start Current (X In) 6 6
Is2t n<
(Stall Protection) Start Time (Sec) 15 12
Time Limit (Sec) 10 10
t/treset: Motor is allowed to start 1000 times by Max in a year. The Calculated time is 1.3 for 2 starts
Countdown rate 60s/h 60s/h
per 8 h. The minimum setting for relay is 2s/h.

Start Current (X In) 1.43 1.43 200% of In is recommended for the operation of 3I>> as Jaming Protection. This function can be used
both as Inter winding or runing Lock Rotor Protection
3I>>
Operate Time (Sec) 30 30 Warm max. stalling time is 29.7 sec
High Set OverCurrent Operation Mode DT
Protection DT
Start Current (X In) 10.5 10.5 1.7 times of the Staring Current.
3I>>> Operate Time (Sec) 0.05 0.05
Operation Mode Inst. Inst
Start Value (X In) 0.2 0.2
Unbalance Protection I2> Operate Time (Sec) 15 15 Same as permisible stall time protection. As per Manual during Single Phasing it should be less than
the allowable stall time of Rotor
Operation Mode DT DT
Start Current (%In) 8 8
Ground Fault Operate Time (Sec) 0.1 0.1
Io>
Protection
Operation Mode DT DT
Start Current (X In) 1.1 1.1
Low set Overcurrent Operate Time (Sec) 9 As per IEC 60255: To provide coordination between 3I>> function
Protection 3I> 9
Operation Mode DT DT As per IEC 60255
Start Current (X Vn) 0.7 0.7
Under Voltage
3U< Operate Time (Sec) 0.5 0.5
Protection
Operation Mode DT DT
Condensate Pump Motor Power 315KW CT Ratio: 50/1 A
Rated Current 21A Rated Voltgae 10500V

Name Protecion Function Actual Settings Proposed Settings Comments


Starting Current (X In) 6 6 Ration of Strating Current to Full Load Current
Not Specified by Motor OEM.
No. Of Starts 2 2
Generally two starts from Cold and one from Hot condition is Provided by OEMs

Surface Cooling: Rated Power <500KW


Device Type Motor I Motor III Motor Cooling Type is IC411 which is a Totally Enclosed Self cooled Motor. In the Relay Manual this is
specified as IC0141 which is as per BS4999. Equivalent IEC nomenclature is IC411.

Trip Temperature 100% 100%


Overload Protection 3Ithdev
Prior Alarm 100% 85%
Restart Inhibit 50% 40%
Ambient (°C) 40 40 40C is refrence Standard Value. Motor is Rated for 50C. In actual ambient varies with seasons
Cooling Constant 4 4 Is the ratio of cooling/heating time constants. For our case 180/30=6. Hence 4 is approx.
Short Time Constant to describe Warming of Windings with regards to Iron. It is always TC2/4 in relay
TC1 (min) 11.4 11 settings
Long Time Constant to describe Warming of Iron With respect to Cooling Air. In our Case 80 Min is
TC2 (min) 45.8 46 supplied by OEM. Hence taking a 10min Less value for a safety margin
Stall Time (Sec) 10 10 Maximum Stalling time under Warm Condition is 69.4 Sec
Operation Mode IIT IIT
Start Current (X In) 6 6
Startup Supervision
Is2t n< Start Time (Sec) 15 15
(Stall Protection)
Time Limit (Sec) 10 10

Countdown rate 60s/h 60s/h t/treset: Motor is allowed to start 1000 times by Max in a year. The Calculated time is 1.3 for 2 starts
per 8 h. The minimum setting for relay is 2s/h.

Start Current (X In) 1.43 1.43 200% of In is recommended for the operation of 3I>> as Jaming Protection. This function can be used
both as Inter winding or runing Lock Rotor Protection
3I>>
Operate Time (Sec) 30 30 Warm max. stalling time is 69.4 sec
High Set OverCurrent Operation Mode DT
Protection DT
Start Current (X In) 10.5 10.5 1.7 times of the Staring Current.
3I>>> Operate Time (Sec) 0.05 0.05
Operation Mode Inst. Inst
Start Value (X In) 0.2 0.2

Unbalance Protection I2> Operate Time (Sec) 15 15 Same as permisible stall time protection. As per Manual during Single Phasing it should be less than
the allowable stall time of Rotor
Operation Mode DT DT
Start Current (%In) 6 6
Ground Fault Operate Time (Sec) 0.1 0.1
Protection Io>
Operation Mode DT DT
Start Current (X In) 1.1 1.1
Low set Overcurrent Operate Time (Sec) 9 As per IEC 60255: To provide coordination between 3I>> function
3I> 9
Protection
Operation Mode DT DT As per IEC 60255
Start Current (X Vn) 0.7 0.7
Under Voltage
Protection 3U< Operate Time (Sec) 0.5 0.5
Operation Mode DT DT
Boiler Feed Water Pump Power 1860KW CT Ratio: 400/1 A
Rated Current 116 Rated Voltgae 10500V

Name Protecion Function Actual Settings Proposed Settings Comments


Starting Current (X In) 1.74 1.74 Ration of Strating Current to Full Load Current

No. Of Starts 2 2 Not Specified by Motor OEM.


Generally two starts from Cold and one from Hot condition is Provided by OEMs

Surface Cooling: Rated Power >500KW


Device Type Motor I Motor IV Motor Cooling Type is IC411 which is a Totally Enclosed Self cooled Motor. In the Relay Manual this is
specified as IC0141 which is as per BS4999. Equivalent IEC nomenclature is IC411.

Trip Temperature 100% 100%


Overload Protection 3Ithdev Prior Alarm 100% 85%
Restart Inhibit 50% 40%

Ambient (°C) 40 40 40C is refrence Standard Value. Motor is Rated for 50C. In actual ambient varies with seasons

Cooling Constant 4 4 Is the ration of cooling/heating time constants. For our case 360/90=4. Hence 4 is approx.

TC1 (min) 11.4 11 Short Time Constant to describe Warming of Windings with regards to Iron. It is always TC2/4 in relay
settings

TC2 (min) 45.8 46 Long Time Constant to describe Warming of Iron With respect to Cooling Air. In our Case 90 Min is
supplied by OEM. Hence taking a 10min Less value for a safety margin

Stall Time (Sec) 10 10 Maximum Stalling time under Warm Condition is above 100 Sec as specified in Thermal Capability
Curves
Operation Mode IIT IIT
Startup Supervision Start Current (X In) 1.70 1.7
(Stall Protection) Is2t n<
Start Time (Sec) 15 15 Typical Start Time Motors are less than 10 Sec.
Time Limit (Sec) 10 10
t/treset: Motor is allowed to start 1000 times by Max in a year. The Calculated time is 1.3 for 2 starts
Countdown rate 60s/h 60s/h per 8 h. The minimum setting for relay is 2s/h.

Start Current (X In) 0.41 0.41 200% of In is recommended for the operation of 3I>> as Jaming Protection. This function can be used
both as Inter winding or runing Lock Rotor Protection
3I>>
Operate Time (Sec) 30 30 Warm max. stalling time is above 100 sec
High Set OverCurrent Operation Mode DT
Protection DT
Start Current (X In) 3.05 3.05 1.7 times of the Staring Current.
3I>>> Operate Time (Sec) 0.05 0.05
Operation Mode Inst. Inst
Start Value (X In) 0.06 0.06
Unbalance Protection I2> Operate Time (Sec) 15 15 Same as permisible stall time protection. As per Manual during Single Phasing it should be less than
the allowable stall time of Rotor
Operation Mode DT DT
Start Current (%In) 3 3
Ground Fault Operate Time (Sec) 0.1 0.1
Io>
Protection
Operation Mode DT DT
Start Current (X In) 0.32 0.319
Low set Overcurrent 3I> Operate Time (Sec) 9 As per IEC 60255: To provide coordination between 3I>> function
Protection 9
Operation Mode DT DT As per IEC 60255
Start Current (X Vn) 0.7 0.7
Under Voltage 3U< Operate Time (Sec) 0.5
Protection 0.5
Operation Mode DT DT

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