F L E X I B L E P I P E L I N E S
Dewatering Solutions
for Mining Applications
F L E X I B L E P I P E L I N E S
Pumped Wells
In-pit and exterior bore holes equipped with electric submersible pumps lower ground
water levels and contribute to pore water pressure reduction. This plays a big role in
increasing the stability of slopes and underground openings.
The effectiveness of site water management can be greatly improved by the use of
flexible rising mains with their ability to absorb shocks during blast operations.
If necessary flexible risers can easily be removed during major operations, which is a
significant advantage over rigid risers for pumped well applications.
Rigid risers can be subject to significant internal bacterial growth and corrosion, which
reduces flow rates and pump efficiency. Flexible risers do not suffer from internal scaling
and therefore pump efficiency is maintained.
Sump Dewatering
Water directed by drains and ditches to a
point where it collects in a sump, is
usually pumped up the pit wall using
high pressure centrifugal pumps.
The use of hydraulically efficient, high
quality layflat hose with low friction loss
will reduce the number of pumps
required to achieve the desired flow and
head. This results in increased efficiency
and cost savings for the mine.
Layflat hoses are especially recommended
for mining activity where the surface
equipment and pumps are constantly
being moved.
Our experience is your solution
Angus Flexible Pipelines has extensive
breadth and depth of experience in
manufacturing flexible rising main
systems to the world of mine dewatering
operations.
Known as ‘Steel on a Reel’, Wellmaster
offers exceptional strength and hydraulic
efficiency as well as major cost savings
and performance advantages over
conventional rigid polyethylene, glass
fibre, galvanised and steel pipes.
In environments from the Chilean
mountains to the Egyptian desert and the
Australian outback Wellmaster has proved
itself to be the flexible answer to ground
water extraction problems.
Challenges of Mine Water Management
Profitable mining requires fast, efficient and safe solutions to meet the diverse challenges miners face day to day.
The products used in mining need to be of the highest quality and reliability, long lasting and easy to handle.
Angus Flexible Pipelines manufactures a wide range of layflat hose and accessories to meet the rigorous demands
of today’s mining operations.
It is all about dewatering
Dewatering is a crucial part of the mining
process, and its efficient management
Surface water
leads to major cost savings. drain
Accurate control of surface and ground
water is essential as poorly managed
water could have an impact on the
safety of the miners, the performance
of the mine, and conservation of the
environment.
Dewatering applications are:
z P
umped wells or deep sumps inside Flexible riser
the pit
z P
umped wells outside the pit Sump
In pit pump
z F ree flowing drill holes inside the pit,
the inflow being collected and pumped
In pit submersible pump
from one or more sumps. Flexible riser
Wellmaster – Flexible Rising Main System
Wellmaster is the Industry Standard Flexible Rising Main designed for use with electric
submersible pumps in all types of ground water borehole extraction and well monitoring
operations.
Over the past 30 years the Wellmaster system has proven its performance in more than
70,000 installations worldwide.
Wellmaster is made from high tenacity yarns with a tough polyurethane lining and cover.
This manufacturing process gives Wellmaster maximum flexibility and tensile strength
together with high operating pressures and exceptional end tensile load capabilities.
The built in “swell” of up to 15% delivers improved hydraulics performance.
Wellmaster layflat hose is available as WM150 - WM250 - WM400 in a wide range of
diameters (32mm - 208mm) to cover all possible pressure needs and performance ranges..
Key features & benefits
z Lightweight for ease of use
Wellmaster Flexible Rising Main is the only WellCalc
flexible system to come with a software z Rapid installation & retrieval
programme, which enables users to
z Single long length installation
validate hydraulic performance in advance
of installation. z Easy to store and transport
By using WellCalc miners can select the z Low operating costs
correct diameter hose for boreholes, and
z Non maintenance
thereby minimise operational delays,
increase efficiency and save money. z Long service life
Further information on the installation z E limination of overhead hazards and
and use of Wellmaster can be obtained working under suspending loads during
from the Wellmaster installation manual, installation.
technical manual and WellCalc software.
z Integral rib for easy fitting of the power
Installation courses are also available cable strapping system
from Angus Flexible Pipelines, leading to
z 100% testing of performance features
certified installer status.
Key advantages over steel risers
z Improved hydraulics due to built in “swell”
z T he performance of steel risers can be
achieved by a size smaller layflat risers,
which results in cost savings.
z Total corrosion resistance
z Immune to iron bacteria, dissolved gases
SRB and NORMS
z No scaling
F L E X I B L E P I P E L I N E S
Installation Methods
One of the key benefits of using Wellmaster is the ability to rapidly install and retrieve the hose from boreholes. This
can be achieved using a number of methods depending upon operating conditions and technical requirements.
Crane Installation Specialist Trailer Installation
Installation by crane is the usual method The use of a specialist installation trailer removes the danger of overhead hazards and
of delivering Wellmaster to the borehole working under suspending loads during installation and retrieval of Wellmaster.
where access is limited.
Vehicle Installation Wellmaster Fittings
Vehicle installation allows deployment to take place at ground level using the Angus Wellmaster is available with a range of
wellhead roller. Wellmaster can be completely installed at ground level without the need unique, custom designed, high security
for operators to work under suspended loads. couplings. They are reusable, field-fittable
and manufactured from 316 stainless
steel. A full range of installation
accessories is also available.
Mine Water Disposal
Angus Flexible Pipelines manufactures a
wide range of waste water disposal hose
and ancillaries ideally suited to provide
high performance and long life in mine
pit dewatering. These layflat hoses are
easily stored, transported and deployed.
They provide quick and efficient water
transfer from the wellhead to the tailings
dam or disposal point.
The mine pit dewatering hoses from
Angus Flexible Pipelines include
Armourline, Super Aquaduct,
Flowmaster and Wellmaster in diameters
from 51mm (2”) to 305mm (12”).
Mine Water Transfer and Drinking Water Supply
Water management is a critical aspect in the planning and development of a mining
project, particularly in extreme environments that feature prolonged wet or dry seasons.
Angus Flexible Pipelines manufactures Super Aquaduct, a superior quality layflat pipeline
which can be used to meet process water requirements as well as to provide potable water
for the mining community. Uniquely Super Aquaduct has numerous drinking water
approvals.
Super Aquaduct is available in large diameters and lengths and can transfer water long
distances to arid locations. Likewise it can be quickly deployed in an emergency to dispose
of large quantities of floodwater due to heavy rainfall.
Super Aquaduct can be used as a large diameter ring main for connecting submersible or
sump pumps; either as a permanent feature or for temporary use while traditional hard
pipe systems are being installed using a range of purpose designed manifolds.
About Angus Flexible Pipelines
Angus Flexible Pipelines has been at the forefront of hose technology for over 40 years.
Formed in 1970 as a division of Angus Fire, Angus Flexible Pipelines pioneered the
development of Irrigation hose, a high tensile, long length hose for use with travelling
irrigators. This was followed by Chemicoil for delivering fuel and chemicals, Super Aquaduct
for delivering potable drinking water, and Wellmaster, which is now the world’s premier
flexible rising main. Angus Flexible Pipelines continues to invest in hose technology
development, which is carried at the hose centre of excellence in the UK. The company’s
breadth and depth of experience is unsurpassed in the industry.
Angus Flexible Pipelines
Angus House, Haddenham Business Park, Pegasus Way, Haddenham, Aylesbury, HP17 8LB, UK
Tel: +44 (0)1844 293600 • Fax: +44 (0)1844 293664
Email: [Link]@[Link] • Web: [Link] 6842/1 12.16 F L E X I B L E P I P E L I N E S