STATISTICAL PROCESS CONTROL STUDY

PART NAME: Battery flap assy INSTRUMENT: Vernier [Link]: 0.02MM

SUPPLIER
PART NO.: 3190 2000 3001 SPECIFIC: 592+1/-1 [Link] DECIMALS: 2
SAMPLE SIZE: 50 NOS. OPERATION: SHEARING MACHINE INDEX - 12
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10
1 592.0000 592.5000 592.0000 592.0000 592.0000 592.0000 592.0000 592.5000 592.0000 592.0000 U.T.L. 593.0000
2 592.0000 592.0000 592.5000 592.0000 592.0000 592.0000 592.0000 592.0000 592.0000 592.0000
3 592.0000 592.5000 592.0000 592.0000 592.5000 592.0000 592.0000 592.0000 592.0000 592.0000
4 592.0000 591.5000 592.0000 592.0000 592.0000 592.0000 592.0000 592.0000 592.0000 592.0000 L.T.L. 591.0000
5 592.0000 592.5000 592.0000 592.0000 592.0000 592.0000 591.5000 592.0000 592.0000 592.0000
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 592.0000 592.5000 592.5000 592.0000 592.5000 592.0000 592.0000 592.5000 592.0000 592.0000 Xmax.= 592.5000
[Link] NON CONFORMING
XSMALL 592.0000 591.5000 592.0000 592.0000 592.0000 592.0000 591.5000 592.0000 592.0000 592.0000 Xmin.= 591.5000
RANGE 0.0000 1.0000 0.5000 0.0000 0.5000 0.0000 0.5000 0.5000 0.0000 0.0000 R - BAR = 0.30000 NO. OF PARTS ABOVE U
AVG. 592.0000 592.2000 592.1000 592.0000 592.1000 592.0000 591.9000 592.1000 592.0000 592.0000 X - BAR = 592.0400 NO. OF PARTS BELOW L
Process Width ( P ) = 1.0000 Specification Width(S) = 2.0000 Index (K)={2 x (D-XBAR) / S} = 0.0400
Design Centre ( D ) = 592.0000 Interval = 0.200000 Selecting no. of classes = 5
Starting Point = 591.5000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.040000

HISTOGRAM X-CHART
110.01
U.C.L.
16
592.217 592.217 592.217 592.217 592.217 592.217 592.217 592.217 592.217 ###
VALUE
110.008
L.C.L.
14 591.8630 591.8630 591.8630 591.8630 591.8630 591.8630 591.8630 591.8630
110.006 591.8630 591.8630
U.C.L. 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330
110.004 0.6330 0.6330
12
AVG
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
110.002 0.0000 0.0000 U.C.
L
L.C.
X-BAR
10
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! 110
#REF! #REF! L
X-
109.998
R-BAR
8 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! BAR
QTY

1 2 3 4 5 6 7 8 9 10
SAMPLE
6
R-CHART
0.014
4
0.012
VALUE

0.01
2
0.008
0 0.006
RAN
0.004 GE
109.9937109.9958

109.9958109.9979

110

110110.0021

110.0021110.0042

110.0042110.0063

110.0063110.0084

110.0084110.0105

110.0105110.0126

110.0126110.0147

110.0147110.0168

110.0168110.0189

U.C.L
0.002 L.C.L
R-
0 BAR
109.9979

1 2 3 4 5 6 7 8 9 10
DIMENSIONS SAMPLE

REMARKS: - PROCESS IS EXCELLENT TIME

UPPLIER PAARC

LOT NO 100

SAMPLE D2 A2 D4
1 1.123 2.560 3.270
2 1.128 1.880 3.270
3 1.693 1.020 2.570
4 2.059 0.730 2.230
5 2.326 0.590 2.110

F NON CONFORMING PART = 0 NOS.

OF PARTS ABOVE U.T.L. = 0 NOS.

OF PARTS BELOW L.T.L. = 0 NOS.
INTERVAL FREQ. CU. FREQ.
590.9000 591.1000 0 0
591.1000 591.3000 0 0
591.3000 591.5000 0 0
591.5000 591.7000 2 2
591.7000 591.9000 0 2
591.9000 592.1000 0 2
AVG
U.C. 592.1000 592.3000 42 44
L
L.C.
L 592.3000 592.5000 0 44
X-
BAR
592.5000 592.7000 6 50
10
592.7000 592.9000 0 50
592.9000 593.1000 0 50
593.1000 593.3000 0 50
[Link] = 592.217
[Link] = 591.86300
RAN
GE [Link] = 0.633
U.C.L
L.C.L
R-
[Link] = 0
BAR
[Link]."σ"= 0.19795
10
Cp=(S/6σ)= 1.68400
Cpk={1-K}xCp)= 1.61670
Date 3-Mar-17