BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.

PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 1 OF 29
REV 01
INDEX

DESCRIPTION SHEET REV. DATE

NO. NO.

1. INDEX 01 00 28/05/21

2. SUMMARY OF DRG. REVISION 02 00 28/05/21

3. DESIGN DATA 03 00 28/05/21

4. OPERATING PARAMETERS 04 00 28/05/21

5. CHECK FOR SERVICE RESTRICTION 05 00 28/05/21

6. CALCULATION OF SHELL THICKNESS 06 00 28/05/21

7. ELLIPSOIDAL HEAD THICKNESS 08 00 28/05/21

8. NOZZLE NECK THICKNESS 10 00 28/05/21

9. REINFORCEMENT OF OPENING (N1&N2) 12 00 28/05/21

10. REINFORCEMENT OF OPENING (N4&N5) 15 00 28/05/21

11. REINFORCEMENT OF OPENING (N3) 18 00 28/05/21

12. ATTACHMENT WELD AT OPENING 19 00 28/05/21

(N1,N2,N3,N4&N5)

13. CHECK FOR INSPECTION OPENING 20 00 28/05/21

14. CHECK FOR FLANGE RATING 21 00 28/05/21

15. HYDRAULIC TEST PRESSURE AND TEMP. 22 00 28/05/21

CALCULATION

16. MDMT FOR IMPACT TEST EXEMPTION 23 00 28/05/21

17. CHECK FOR RADIOGRAPHY 24 00 28/05/21

18. CHECK FOR HEAT TREATMENT 25 00 28/05/21

REQUIREMENTS

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK
SHEET 2 OF 29
REV 00

SUMMARY OF DRAWING REVISIONS

SL. DRAWING NO. REV. NO. DATE OF EFFECT ON SIGNATURE

NO. REVISION CALCULATIONS

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BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 3 OF 29
REV 00

DESIGN DATA

1. MAXIMUM ALLOWABLE WORKING 2.4 MPa

PRESSURE

2. DESIGN TEMPERATURE MAX. 50O C/0OC

3. CORROSION ALLOWANCE 1.6mm

4. RADIOGRAPHY SHELL LONG. SEAM - FULL

D/END TO SHELL - FULL
CIRCUMFERENTIAL
SEAM

5. HEAT TREATMENT NIL

6. LOADS CONSIDERED FOR INTERNAL PRESSURE {UG – 22 (a)}

DESIGN & WEIGHT OF VESSEL AND NORMAL
CONTENTS UNDER OPERATING
CONDITION {UG-22(b)}

7. CODE OF CONSTRUCTION ASME SEC – VIII

DIV-I, [Link]

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 4 OF 29
REV 00

OPERATING PARAMETERS

1. MEDIUM WATER/OIL
(WHICH EVER IS HEAVY)
WATER

2. DESIGN TEMP. (MAX./MIN) 50O C / 0O C

3. MINIMUM HYD. TEST TEMP. 17O C

4. HEIGHT OF WATER COLUMN ‘L’ 0.5M

5. DENSITY OF WATER AT MINIMUM 998.15 kg/m3

HYD. TEST TEMP. ‘D’

6. STATIC HEAD (MPa)

H X D X /102040 0.0049

Prepared By Approved By REV.

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BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 5 OF 29
REV 00

CHECK FOR SERVICE RESTRICTIONS (UW-2)

REQUIREMENTS OF UW-2 REVIEWED, SERVICE RESTRICTIONS NOT APPLICABLE DUE

TO FOLLOWING REASONS.

a) VESSEL DOES NOT CONTAIN LETHAL SUBSTANCE. {UW-2 (a)}

b) MINIMUM DESIGN TEMPERATURE IS MORE THAN - 48O C {UW-2 (b)} {UCS-68(a)}

c) VESSEL UNDER CONSIDERATION IS NOT A UNFIRED STEAM BOILER. {UW-2 (c)}

d) VESSEL IS NOT SUBJECTED TO DIRECT FIRING. {UW-2 (d)}

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 6 OF 29
REV 00

CALCULATION OF SHELL THICKNESS (UG-27)

DESCRIPTION UNIT REMARKS

1. MATERIAL SPECN. SA516 GR 70

2. MAX. ALLOWABLE MPa (g) 2.4 REFER SH.4

WORKING PRESSURE(MAWP)

3. STATIC HEAD ‘H’ MPa (g) 0.0049 REFER SH.4

4. DESIGN PRESSURE ‘P’ MPa (g) 2.4049

(MAWP + H)
O
5. DESIGN TEMP. C 50 / 0
(MAXM. / MINM.)

6. ALLOWABLE STRESS ‘S’ MPa 138 SECTION II D

7. INSIDE RADIUS MM. 251.6

(CORRODED) ‘R’

CASE: 1

8. CIRCUMFERENTIAL STRESS DUE TO INTERNAL PRESSURE {UG-27(c)(1)}

8.1 JOINT EFF. (E) 1 {UW-12}

(TYPE-1 JOINT, FULL RADIOGRAPHY)

8.2 AS PER UG-27 (c) (1)

0.385*S*E 0.385X138X1
MPa = 53.13 (Greater than ‘P’)

8.3 REQUIRED THICKNESS

T=(𝑃∗𝑅)/(𝑆∗𝐸−0.6∗𝑃) = (2.4049∗251.6)/(138*1−0.6∗2.4049)

mm = 4.43 (Which is less than R/2)

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 7 OF 29
REV 00

CASE: 2

9. LONGITUDINAL STRESS DUE TO INTERNAL PRESSURE {UG-27(c)(1)}

9.1 JOINT EFF. (E) 0.8 {UW-12}

(TYPE-2 JOINT, SPOT RADIOGRAPHY)

9.2 AS PER UG-27 (c) (1)

01.25*S*E 1.25*138*0.8
MPa = 138 (Greater than ‘P’)

9.3 REQUIRED THICKNESS

T=(𝑃∗𝑅)/(2*𝑆∗𝐸+0.4∗𝑃) = (2.4049∗251.6)/(2*138*0.8+0.4∗2.4049)

10. MINIMUM REQUIRED MM = 4.43

THICKNESS {This value is more than as
(LARGER OF CASE 1 & 2) required by UG-16(b)}

12. REQUIRED THICKNESS MM = 4.43+1.6

INCLUSIVE OF C.A. = 6.03

13. THICKNESS PROVIDED MM = 12.7

HENCE O.K.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 8 OF 29
REV 00

ELLIPSOIDAL HEAD THICKNESS(UG-32)

DESCRIPTION UNIT REMARKS

1. MATERIAL SPECN. SA 516 GR 70

2. MAX. ALLOWABLE WORKING MPa (g) 2.4

PRESSURE (MAWP)

3. STATIC HEAD ‘H’ MPa (g) 0.0049

4. DESIGN PRESSURE ‘P’ MPa (g) 2.4049

(MAWP + H)

5. INSIDE LENGTH OF ‘D’ MM 503.2

MAJOR AXIS (CORRODED)

7. JOINT EFF. (SEAMLESS) ‘E’ 1 {UW-12(d)}

FOR SEAMLESS HEAD

6. MINIMUM SPECIFIED THICKNESS

OF HEAD AFTER FORMING (Ts) MM 10.8 {UG-32(b)}

7. INSIDE SPHERICAL/CROWN
RADIUS (L=0.9D) MM 0.9*503.2 {Table UG-37}
452.88 mm
8. AS PER UG-32(c)
Ts/L 10.8/452.88
0.0238 (Greater than 0.002)

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 9 OF 29
REV 00

10. MINIMUM REQUIRED THICKNESS {UG-32(c)}

T=(𝑃∗D)/(2*𝑆*𝐸-0.2*𝑃) = (2.4049∗503.2)/(2*138*1-0.2∗2.4049)
MM = 4.39

11. CORROSION ALLOWANCE (CA) MM = 1.6

12. REQUIRED THICKNESS (T + CA) MM = 5.99

13. THICKNESS PROVIDED MM = 10.8/12.7

(MINIMUM / NOMINAL)

HENCE OK.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 10 OF 29
REV 00

CALCULATION OF NOZZLE NECK THICKNESS (UG – 45)

NOZZLE MARK N1,N2 N3 N4,N5

LOCATION SHELL SHELL HEAD

1. NOMNAL SIZE MM 75 50 100

2. MATERIAL SPEC. SA106 SA210 SA106

GR-B GR-A1 GR-B
3. OUTSIDE DIA MM 88.9 60.3 114.3

4. NOMINAL THICKNESS MM 10 8.0 12.5

5. INSIDE RADIUS ‘R’ MM 36.05 23.75 46.25

(CORRODED)

6. CORROSION MM 1.6 1.6 1.6

ALLOWANCE. ‘CA’
7. JOINT EFFICIENCY 1 1 1

8. ALLOWABLE STRESS MPa 118 118 118

9. MAX. ALLOWABLE MPa (g) 2.4 2.4 2.4

WORKING PRESSURE
(MAWP)
10. STATIC HEAD ‘H’ MPa (g) 0.0049 0.0049 0.0049

11. DESIGN PRESSURE MPa (g) 2.4049 2.4049 2.4049

P = MAWP + H
12. REQUIRED WALL MM 0.744 0.49 0.955
THICKNESS OF NOZZ.
CYLINDER. (UG –27)
T =PR/ (SE-0.6P)
13. As per UG-45, TUG-45 MM 6.03 5.02 0.955

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 11 OF 29
REV 00

NOZZLE MARK N1,N2 N3 N4,N5

LOCATION SHELL SHELL HEAD

15. REQUIRED THICKNESS MM 6.4 5.02 -

OF STANDARD WALL PIPE
LESS 12.5% PLUS C.A.

16. SMALLER OF 14. & 15 MM 6.03 5.02 -

17. LARGER OF 13. & 16. MM 6.03 5.02 -

18. THICKNESS REQUIRED. MM 6.03 5.02 2.56

19. THICKNESS PROVIDED MM 8.75 7.0 10.93

LESS UNDER TOLERANCE
OF 12.5%

20. THICKNESS PROVIDED MM 10.0 8.0 12.5

HENCE O.K.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 12 OF 29
REV 00

REINFORCEMENT OF OPENING (UG-37)

NOZZLE MARK & SIZE N1, N2 ( 75 MM )

SHELL NOZZLE

1. NOMINAL TK. EXCL. CA (MM) t 11.1 tn 8.4

2. REQUIRED TK. tr 4.43 trn 0.744

3. ALLOWABLE STRESS SV 138MPa SN 118 MPa

4. REINFORCEMENT PAD SIZE -- NIL

5. E = 1; E = 1 ; F = 1

6. FR1 = FR2 = SN / SV = 118 / 138 = 0.855

HENCE fr1 = fr2 = 0.855

7. FINISHED DIAMETER OF OPENING ‘d’ = 94.5 MM

(CORRODED)

8. AREA OF REINFORCEMENT REQUIRED :-

A = d. tr. F + [Link].F (1-fr1)

= 94.64X4.43X1+2X8.4X4.43X (1-0.855)
= 419.25+74.42
= 430MM2
9. AREA OF REINFORCEMENT AVAILABLE :-

A1 = AREA AVAILABLE IN SHELL

A1 = d. (E1t – F. tr ) - 2. tn (E1t – F. tr ) (1-fr1)
= 94.64(10.4-4.43)-2X8.4(10.4-4.43)(1-0.855)
= 419.25+74.42
= 550 MM2
OR

2 (t + tn) (E1t – F. tr ) - 2. tn (E1t – F. tr ) (1-fr1)

= 2(10.4+8.4)(10.4-4.43)-2X8.4(10.4-4.43)(.145)
= 224.47-16.8(X5.97)(X.145)
Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK
=209.9MM2

SHEET 13 OF 29
REV00
(GREATER VALUE TO BE USED)

A1 = 94.64 (1 X10.4 – 1X 4.43)

OR

2 (10.4 + 8.4) (1X 10.4 – 1X 4.43 )

= 550 OR 209.9 MM2

= 550 MM2

10. A2 = AREA AVAILABLE IN NOZZLE PROJECTING OUTWARD

A2 = 5 ( tn - trn ) fr2t OR
5 ( tn –trn ) fr2tn SMALLER VALUE TO BE USED

= 5 (8.4 – 0.415) 0.855X10.4

OR
5 (8.4 – 0.415) 0.855X 8.4

= 286.74 MM2

11. A3 = AREA AVAILABLE IN INWARD WELD

=0
12. A41 = AREA AVAILABLE IN OUTWARD WELD
= (LEG)2 X fr2
= (10)2 X 0.855
= 85.5 MM2

13. AREA PROVIDED

= A1 + A2 + A3 + A41
= 550.12 + 286.74 + 0 + 85.5
= 922.36 MM2

THIS IS GREATER THAN THE REQUIRED AREA SO REINFORCING ELEMENT IS

NOT REQUIRED.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK
STRENGTH CALCULATIONS FOR ATTACHMENT WELDS ARE NOT REQUIRED
FOR THE DETAIL WHICH CONFORMS TO FIG. UW – 16.1 SKETCH – C.
{AS PER UW – 15 (b) }.

SHEET 14 OF 29
REV 00

CHECK FOR MULTIPLE OPENING(UG-42)

1. DISTANCE BETWEEN TWO OPENINGS : 600 MM

(N2 &N3)

2. DISTANCE REQUIRED TO AVOID CASE OF : 2 TIMES AVERAGE DIAMETER

MULTIPLE OPENING = 2 X (114.3 + 60.3)
2

= 174.6 MM

3. SINCE (2) < (1): HENCE UG- 42 IS NOT APPLICABLE.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 15 OF 29
REV 00

REINFORCEMENT OF OPENING (UG-37)

NOZZLE MARK & SIZE N4, N5 (100 NB )

(SINCE THERE IS ONLY ONE OPENING IN THE DISHED END, CHECK FOR MULTIPLE
OPENING IS NOT REQUIRED )

HEAD NOZZLE

1. MINIMUM TK. EXCL. CA t 86 tn 10.9

2. REQUIRED TK. tr 4.39 trn 0.808

3. ALLOWABLE STRESS SV 138MPa SN 118MPa

4. REINFORCEMENT PAD SIZE -- NIL

5. E = 1; E = 1 ; F = 1

6. fr1 = fr2 = Sn / Sv = 118/138 = 0.855

HENCE fr1 = fr2 = 0.855

7. FINISHED DIAMETER OF OPENING ‘d’ = 121.5MM

(CORRODED)

8. AREA OF REINFORCEMENT REQUIRED :-

A = [Link].F + [Link]..F (1-fr1)

= 121.5X4.39X1+2X10.9X4.39X1(1-0.855)
= 533.385+13.87
= 547.26 MM2

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 16 OF 29
REV 00

9. AREA OF REINFORCEMENT AVAILABLE :-

A1 = AREA AVAILABLE IN SHELL

A1 = d. (E1t – F. tr) - 2. tn (E1t – F. tr ) (1-fr1)

OR

2 (t + tn) (E1t – F. tr ) - 2. tn (E1t – F. tr ) (1-fr1)

(GREATER VALUE TO BE USED)

A1 = 121.5 (1 X 8.6 – 1X 4.39) - 2X10.9(8.6-4.39) (1-0.855)

OR

2 (8.6 + 10.9) X (1X 8.6 – 1X 4.39) - 2X10.9 (1X8.6 - 1X4.39) X 1-0.859

= 498 MM2 OR 68.78 MM2

= 498 MM2

10. A2 = AREA AVAILABLE IN NOZZLE PROJECTING OUTWARD

A2 = 5 ( tn – trn ) fr2t OR
5 ( tn – trn ) fr2tn SMALLER VALUE TO BE USED

= 5 (10.9 – 0.808) 1X 8.6

OR
5 (10.9 – 0.808) 1X 10.9

= 550 MM2

11. A3 = AREA AVAILABLE IN INWARD WELD

=0

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 17 OF 29
REV 00

12. A41 = AREA AVAILABLE IN OUTWARD WELD

= (LEG)2 X fr2
= (10)2 X 0.855
= 85.5 MM2

13. AREA PROVIDED

= A1 + A2 + A3 + A41
= 498+550+0+85.5
= 1133.5 MM2

THIS IS GREATER THAN THE REQUIRED AREA SO REINFORCING ELEMENT IS

NOT REQUIRED.

STRENGTH CALCULATIONS FOR ATTACHMENT WELDS ARE NOT REQUIRED

FOR THE DETAIL WHICH CONFORMS TO FIG. UW – 16.1 SKETCH – C.
{AS PER UW – 15 (B)}.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 18 OF 29
REV 00

REINFORCEMENT OF OPENING (UG – 37)

NOZZLE MARK & SIZE N3 (2”)

LOCATION - SHELL

AS PER UG – 36 (c ) ( 3 )(-a)(-1), OPENINGS IN VESSELS NOT SUBJECTED TO RAPID

FLUCTUATIONS IN PRESSURE DO NOT REQUIRE REINFORCEMENT IF FINISHED
OPENING IS NOT LARGER THAN 89MM IN DIAMETER FOR SHELLS OR HEADS
WITH REQUIRRED MINIMUM THICKNESS OF 10MM.

HENCE NO REINFORCEMENT CALCULATIONS ARE REQUIRED.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 19 OF 29
REV 00

ATTECHMENT WELDS AT OPENING (UW – 16)

tmin = SMALLER OF 19 MM OR THICKNESS LESS

CORROSION ALLOWANCE. OF THE THINNER PART BEING
WELDED.

tc = NOT LESS THAN SMALLER OF 6 MM OR 0.7*tmin

NOZZLE MARK N1,N2 N4,N5 N3

SIZE (NB) 75 100 50

t 11.1 11.7 11.1

tn 8.4 10.9 6.4

tmin 8.4 10.4 6.4

0.7*tmin 5.88 7.28 4.48

REQUIRED tc 5.88 6 4.48

THROAT PROVIDED tc 10 10 8.0

HENCE O.K.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 20 OF 29
REV 00

CHECK FOR INSPECTION OPENING

(UG – 46)

1. REQUIRED AS PER UG – 46 (f) (2) : A MANHOLE OR TWO HAND HOLES OR

TWO PLUGGED / THREADED OPENING
OF SIZE MIN. DN 50.

2. PROVIDED: 2 NOS., DN 100 OPENING ( CONN. N4 & N5)

HENCE O.K.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 21 OF 29
REV 00
CHECK FOR FLANGE RATINGS

(INCLUDING BLIND FLANGES)

1. FLANGES USED : CLASS 300 lbs AS PER ASME B 16.5, 2003.

2. MATERIAL : SA105 (MATERIAL GROUP 1.1 AS PER ASME B 16.5, 2003)

3. MAX. PERMISSIBLE PRESSURE : 5.102 MPa/51.02 BAR/740 PSI(g)

CORRESPONDING TO MAX. DESIGN
TEMPERATURE (50O C) FROM
TABLE-2-1.1 OF ASME B 16.5, 2003

4. MAX. ALLOWABLE WORKING : 2.4 MPa or 24 BAR

PRESSURE (MAWP)

SINCE MAWP IS LESS THAN MAX. PERMISSIBLE

HENCE O.K.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 22 OF 29
REV 00
HYDROSTATIC TEST PRESSURE & TEMPRATURE CALCULATIONS {UG – 99(B)}

A- TEST PRESSURE :

SHELL HEAD NOZZLE BOLTING

1. MAWP ‘P’ --------------------------- 2.4 MPa (g) --------------------------

2. DESIGN TEMP. --------------------------- 500 C --------------------------

3. MATERIAL SA 516Gr 70 SA106 Gr B SA193 B7

4. ALLOWABLE 138 118 176

STRESS AT
DESIGN TEMP
‘SDT’ ,PSIG

5. ALLOWANCE 138 118 176

STRESS AT
ROOM TEMP
‘SRT’ ,PSIG

6. RATIO SRT/SDT 1 1 1

7. HYDRAUSTATIC 3.12 MPa (g) 3.12 MPa (g) 3.12 MPa (g)
TEST PRESSURE
(1.3 MAWPXSRT/SDT)

8. HYDRAUSTATIC --------------------------------3.12----------------------------
TEST PRESSURE
REQUIRED

B. MINIMUM HYDRAUSTATIC TEST TEMPRATURE: ( UG – 99H)

1) MINIMUM DESIGN METAL TEMPRATURE : 00C

2) RECOMMENDED MINIMUM HYDRO-STATIC : MDMT + 17 0 C

TEST TEMPRATURE. = 0 + 17
= 17 0 C

Prepared By Approved By REV.

Date Date Date

 BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 23 OF 29
REV 00
CALCULATION OF MINIMUM DESIGN METAL TEMPRATURE (MDMT) FOR IMPACT EXEMPTION

SL. MATERIAL COMPONENT THK. APPLICABLE TEMP RATIO REDUCTION MINI. TEMP IMPACT CLAUSE
0 0 0
NO. (MM) CURVE OF C (tR E*)/ C C BELOW REQUIRED APPLICABLE
UCS-66 (tN-C) WHICH IMPACT
REQUIRED

1. SA 516 Gr 70 SHELL 12.7 B -23.3 4.43x1 45 -68 NO UCS-66(a)

CYLINDER _______
12.7-1.6 =0.399

2. SA 516 Gr 70 FORMED 12.7 B -23.3 4.39x1 31 -54 NO --- do---

HEAD _______
10.8-1.6 =0.477

3. SA 105 NOZZLE -29 ------ - -29 NO UCS-66(c)

FLANGE

4. SA 193B7 BOLTING -48 ------ - -48 NO FIG UCS-66(e)

- E* = JOINT EFFICIENCY USED IN THE CALCULATION OF TR

- tN = NOMINAL THICKNESS ( INCL. C.A. )

- C = CORROSION ALLOWANCE.

- tR = REQUIRED THICKNESS IN CORRODED CONDITION.

NOZZLE N1, N2, N3, N4, N5 (MAT. SA 106 GR B) HAVE BEEN EXEMPTED FROM IMPACT TESTS BECAUSE IT
SATISFY PROVISIONS IN UG-20 (f) WHICH ARE :

I) THICKNESS LESS THAN 25MM FOR CURVE B MATERIAL (SA 106. B) OF FIG. UCS 66.

II) COMPLETED VESSEL IS HYDROSTATICALLY TESTED .

III) DESIGN TEMPRATURE IS NO WARMER THAN 3450C NOR COLDER THAN –290C.

IV) THERMAL AND MECHANICAL SHOCK LOADINGS ARE NOT CONTROLLING DESIGN REQUIREMENT.

V) CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT .

NOTE: I) PROVISION OF FIG. UCS66.1 APPLIED BECAUSE VESSEL IS INTENDED

FOR FIXED INSTALLATION.
II) AS VESSEL IS EXEMPTED FROM IMPACT TESTING UPTO –290C, SO THE SAME HAS BEEN
MARKED ON THE NAME PLATE.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 24 OF 29
REV 00
CHECK FOR RADIOGRAPHY
(UW – 2, UG-116, UW11, UW12, UCS57)

1. SHELL (LONG SEAM) THICKNESS = 12.7 MM

(TYPE –1 CATEGORY A, UW-12 PROPOSED RT:- FULL
JT. EFF . =1

2. SHELL (CIRC. SEAM) THICKNESS = 12.7 MM

(TYPE –2 CATEGORY B, UW-12 PROPOSED RT:- FULL
JT. EFF . = 1

3. ALL NOZZLE TO FLANGE SEAMS THICKNESS (MAX.) < 29 MM

(TYPE 1 CATEGORY C, UW- 12) OUTSIDE DIA. < DN 250
PROPOSED RT :- NIL

4. NOZZLE TO SHELL (CATEGORY D)

PROPOSED RT : NIL

5. ALL THICKNESS VERIFIED FOR UCS- 57 REQUIREMENTS.

6. UW-2(A) REVIEWED. FULL RADIOGRAPHY : N.A..

7. PROPOSED STAMPING ON NAME PLATE : RT 4.

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 25 OF 29
REV 00
CHECK FOR HEAT TREATMENT REQUIREMENT :-
(AS PER UCS 79)

1. SHELL

MATERIAL : SA 516 Gr 70 ; THICKNESS :12.7 MM.

% EXTERME FIBRE ELONGATION = 50 t (1-Rf/ R0)

Rf

t = 12.7 MM
Rf = 256.35 MM
R0 = 

% EXTERME FIBRE ELONGATION = 50 X12.7 (1-256.35 /  )

256.35 =
= 2.48%

SINCE EXTREME FIBRE ELONGATION IS LESS THAN 5%

HEAT TREATMENT IS NOT REQUIRED (UCS – 79 (d) )

2. DISHED END

MATERIAL : SA 516 GR 70 ; THICKNESS = 12.7 MM. (NOMINAL)

% EXTREME FIBRE ELONGATION = 75 t

________ (1-Rf/Ro)
Rf

t = 12.7 MM
Rf = 0.17X512.7 = 87.16 MM
(MIN. RADIUS ~ 0.17D
FOR 2:1 ELLIPSE)

Ro =

Prepared By Approved By REV.

Date Date Date

BHARAT HEAVY ELECTRICALS LIMITED, RANIPUR, HARIDWAR.
PROJECT / CUSTOMER: CFFP EQUIPMENT: OIL STORAGE TANK

SHEET 26 OF 29
REV 00

%EXTREME FIBRE ELONGATION = 75 X12.7

_________ ( 1-0)
87.16

= 10.93 %

FOR COLD FORMED DISHED END AS PER UCS – 79 , AS FIBRE ELONGATION IS

MORE THAN 5 % AND FOLLOWING CONDITIONS EXISTS, HEAT TREATMENT IS
REQUIRED.

a) REDUCTION BY COLD FORMING FROM AS ROLLED THICKNESS IS MORE

THAN 10 %

IN VIEW OF ABOVE HEAT TREATMENT IS PROPSED FOR DISHED END WITH

HEAT TREATMENT CYCLE AS PER UCS – 56.

3. HEAT TREATMENT OF EQUIPMENT AS PER UCS – 56 & UW – 40.

REQUIREMENTS OF UCS – 56 ALONG WITH UW – 40 VERIFIED. NO PWHT

REQUIRED FOR COMPLETED VESSEL.

Prepared By Approved By REV.

Date Date Date