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Welding Techniques for Steel Table Fabrication

This document contains a technical training assessment for a plant inspector candidate. It includes 10 multiple choice questions about welding processes, joints, symbols and positions. It also includes a diagram with unlabeled welding positions and 15 additional multiple choice questions testing knowledge of welding safety, processes and applications. The candidate is to answer all questions and sign the document upon completion for review by the instructor.

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Samer
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0% found this document useful (0 votes)
13 views5 pages

Welding Techniques for Steel Table Fabrication

This document contains a technical training assessment for a plant inspector candidate. It includes 10 multiple choice questions about welding processes, joints, symbols and positions. It also includes a diagram with unlabeled welding positions and 15 additional multiple choice questions testing knowledge of welding safety, processes and applications. The candidate is to answer all questions and sign the document upon completion for review by the instructor.

Uploaded by

Samer
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

TECHNICAL & ADMINISTRATIVE TRAINING INSTITUTE

UNIT: Materials & Processes for NDT Technology Training task 2

Candidate: Group: Plant Inspector

Instructor: SAMER Duration: 1 hour

Location: TATI / Barka / Date: 28 / 07 / 2021

- Answer all the ten questions below : ( / 100 )


Q1- What is the full Definition of the electrode E7018 as per AWS classification SFA 5.1? (4 marks)
……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….

Q2- What is the Joint Details? (7 marks)


1- …………………………………………………………………………..
2- …………………………………………………………………………..
3- …………………………………………………………………………..
4- …………………………………………………………………………..
5- …………………………………………………………………………..
6- …………………………………………………………………………..
7- …………………………………………………………………………..

Q3- What is the type of current and polarity using in process of GTAW and GMAW? (4 marks)
GTAW : ………………………………………………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………………………………………………….
GMAW : ………………………………………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………………………………………

Q4- What is DCEN and DCEP? (4 marks)


……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….

TATI/BAR/CAE/F04A-010720
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Q5- Write the ISO welding position
symbol inside each box shown in
the figure. (9 marks)

Q6- Which type of electrode we are using in GTAW process? (2 marks)


……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….

Q7- Given the welding symbol as shown below, explain in full with the aid of a diagram, the information
conveyed through it. (6 marks)
1- …………………………………………………………………………..……………………..
2- …………………………………………………………………………..……………………..
3- …………………………………………………………………………..……………………..
4- …………………………………………………………………………..……………………..
5- …………………………………………………………………………..……………………..
6- …………………………………………………………………………..……………………..

Q8- How Many times we can dry the electrodes? (2 marks)


……………………………………………………………………………………………………………………………………………………………….
.………………………………………………………………………………………………………………………………………………………………

Q9- Why we are baking the electrodes? (2 marks)


……………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………….

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Q10- Put a circle around the correct answer for all of the 15 questions below: (60 marks)

1. What shade filter plate (or eye protection) is needed when observing submerged arc welding at
200 Amps?
a- No. 14 filter
b- No. 10 filter
c- No. 4 filter
d- Clear safety googols or safety glasses.

2. Plasma Arc cutting (PAC) is better suited than oxyfuel gas cutting (OFC) for cutting which of the
following materials?
a- Carbon steel sheet metal
b- Non ferrous metals ( i.e., aluminum ,copper ,brass ,etc)
c- Stainless steel plate
d- All of the above

3. When ‘hydrogen control’ is specified for a manual metal arc welding project the electrode would
normally be:
a- Cellulose
b- Rutil
c- Basic
d- Iron oxide

4. In MMA welding what parameter is used for control of penetration into the base material?
a- Current
b- Voltage
c- Electrode diameter
d- Electrode specifecation

5. In the welding of a butt joint from one side, the profile of the root bead is controlled by:
a- Root face
b- Bevel angle
c- Root gap
d- All of the above

6. Which of the following gases can be used as shielded gases for MAG welding?
a- Carbon dioxide
b- Argon-oxygen
c- Argon-carbon dioxide
d- All the above.

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7. Which welding position uses a downhand welding and produces good-quality welds more safely
and most economically?
a- The flat position
b- The upright position
c- The vertical position
d- The overhead position

8. The main positions for welding pipes are:


a- 1G, 2G, 3G, 4G
b- 1G, 2G, 5G, 6G
c- 1G, 2F, 3F, 5G
d- 1F, 2F, 5G, 6G

9. The circle used in a welding symbol means that welding is to be:


a- To be all around the joint
b- To ensure that subsequent deposits are sound
c- To remove any excess flux
d- To relieve stresses in the first weld

10. The small flag in a welding symbol means the weld is to be made in:
a- Bevel-groove weld
b- Square-groove weld
c- The field work
d- The pipe shop

11. PAW – Plasma Arc Welding is similar to:


a- SMAW
b- GTAW
c- FCAW
d- SAW

12. The type of weld produced by filling an elongated hole in an overlapping member attaching it to
the member beneath is called a?
a- Slot weld
b- Plug weld
c- Spot weld
d- Seam weld

TATI/BAR/CAE/F04A-010720
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13. The type of weld used to build up thinned surfaces provided a layer of corrosion protection. Or
provide a layer of abrasion resistant material, is referred to as a?
a- Surfacing weld
b- Edge weld
c- Flare weld
d- Slot weld

14. In the 1G position for welding pipes, the pipe must be:
a. Angled
b. Horizonta
c. Rotated
d. Vertical

15. For FCAW, the third digit (T) in an electrode marked (E71T-5) refers to:
a- Tungeston electrode
b- Tubular electrode
c- Titanium electrode
d- Triangle electrode

Date Instructor sign Candidate sign Candidate name

TATI/BAR/CAE/F04A-010720
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