GRUNDFOS INSTRUCTIONS

PVC-Injectors 0.5 - 4.0 kg/h

Installation and operating instructions
 English (GB) Installation and operating instructions
English (GB)

Original installation and operating instructions. 1. Safety information

Non-observance of the safety instructions may have dangerous
CONTENTS consequences for the staff, the environment and the product and
Page may result in the loss of any claims for damages.
1. Safety information 2 Should you require further information, please contact Grundfos.
1.1 Target group 2
1.2 Symbols used in this document 2
1.1 Target group
1.3 Safety of the system in the event of product failure 2 These installation and operating instructions contain general
1.4 Working with chemicals 3 instructions that must be observed during installation, startup,
2. Product description 3 operation and maintenance of the product. The responsible staff
2.1 Applications 3 must read these installation and operating instructions prior to
2.2 Nameplate any work at the product. These installation and operating
3
instructions must be available at the installation location at all
3. Technical data 4 times.
3.1 General data 4
3.2 Connection data 4 1.1.1 Qualification and training of staff
3.3 Injectors for Vaccuperm systems WITH differential The staff responsible for the installation, startup, operation and
pressure regulator (VGA-113, VGA-117, VGS-141) 4 maintenance must be appropriately qualified for these tasks.
3.4 Injectors for Vaccuperm systems WITHOUT differential Areas of responsibility, levels of authority and the supervision of
pressure regulator (VGB-103, VGA-113, VGA-117) 4 the staff must be precisely defined by the operating company. If
3.5 Dimensions 4 necessary, the staff must be trained appropriately.
4. Construction and function 5
1.1.2 Obligations of the operating company
4.1 Function 5
4.2 Components 5 • Observe the local safety regulations.
5. Installation 5 • Instruct the operating staff.
5.1 Safety instructions 5 • Provide the stipulated safety equipment and personal
5.2 Transport and storage 5 protective equipment.
5.3 Unpacking 5 • Arrange regular maintenance.
5.4 Installation location 5
1.1.3 Obligations of the user
5.5 Installation requirements 5
• Read this manual thoroughly before operating the product.
6. Commissioning 5
6.1 Safety instructions 5 • Observe the recognised health and safety regulations as well
6.2 Checks before commissioning 5 as the accident prevention regulations.
7. Operation 7 • Wear appropriate protective equipment in accordance with
national health and safety regulations when working at the
8. Fault finding 7
system and handling chemicals.
9. Maintenance 8
9.1 Safety instructions 8 1.2 Symbols used in this document
9.2 Regular maintenance 8
9.3 Cleaning the device 8 Warning
9.4 Checking and cleaning the nozzle and the diffuser 8 If these safety instructions are not observed,
9.5 Checking the diaphragm non-return valve 8 it may result in personal injury.
9.6 Checking the spring 8
9.7 Replacing spare parts 9 If these safety instructions are not observed,
10. Spare parts 9 Caution it may result in malfunction or damage to the
10.1 Injectors for counterpressure range 0 to 7 bar 10 equipment.
10.2 Injectors for counterpressure range 7 to 10 bar 10
11. Dimensioning tables 11 Notes or instructions that make the job easier
Note
11.1 Injectors for Vaccuperm systems WITH differential and ensure safe operation.
pressure regulator (VGA-113, VGA-117, VGS-141) 11
11.2 Injectors for Vaccuperm systems WITHOUT differential 1.3 Safety of the system in the event of product failure
pressure regulator (VGB-103, VGA-113, VGA-117) 12 If the product fails, the safety of the overall system must be
12. Additional non-return valve 12 ensured. Use appropriate monitoring and control functions.
13. Decommissioning 12 Make sure, that leaking chemicals do not cause
14. Disposal 12 personal injury or damage to property.
Caution
The installation of leak monitoring solutions and
Warning drip trays is recommended.
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.

2
1.4 Working with chemicals 2.2 Nameplate

English (GB)
Warning
Danger of personal injury due to contact with
chemicals! 1 9
2 96693039 Type: -545 10
Wear the stipulated personal protective 3 S/N: 11083499
equipment (protective clothing, goggles, 4 0,5 kg/h CL2
respirator etc.) when handling chemicals! 5 backpressure: 0-7,0 bar
6 DN20
Observe the chemical manufacturer's safety data PE-hose 8/11”
sheets (MSDS) and safety instructions of the 96693039P11142011083499

TM06 1273 1115

used chemicals!
7
Make sure, that parts in contact with the
chemicals are resistant to the chemicals under 8
the specific operating conditions!
Caution Fig. 1 Nameplate
Should you have questions regarding the
material resistance of the product for specific
chemicals, please contact Grundfos. Pos. Description
1 Product number
2. Product description
2 Serial number
2.1 Applications 3 Max. suction power
2.1.1 Intended use 4 Counterpressure range
Grundfos PVC injectors are intended for use within Grundfos gas 5 Motive water connection (inlet/outlet)
dosing systems for water treatment, strictly complying with the 6 Gas connection
instructions in this manual. The injector provides the necessary 7 Code for year and week of production
operating vacuum in the gas dosing system. The vacuum sucks
the gaseous dosing medium into the injector where it is dissolved 8 Country of origin
in the process water. 9 Type designation
Media 10 Allowed medium
The product is intended for use with one of the following media:
• Cl2
• NH3
• CO2
• SO2
The allowed medium is specified on the nameplate. The media
must have the following characteristics:

Aggregate state Chemical characteristics

• gaseous • non-combustible
• non-abrasive
• non-crystallising

Observe the freezing and boiling point of the used medium at

operating pressure. Observe the temperatures specified in
section 3. Technical data.
2.1.2 Improper use

Warning
Improper use, misuse or misapplication can lead
to personal injury and damage to the equipment!

The operational safety of the product is only guaranteed, if it is

used in accordance with section 2.1.1 Intended use.
• The product must not be used for media that are not specified
on the nameplate.
• The product must not be used if it is damaged.
• The product must not be used after improper repair.
• The product must not be used after unauthorized modification.

3
 3. Technical data 3.5 Dimensions
English (GB)

3.5.1 Injectors for counterpressure range 0 to 7 bar

The values stated in the technical data must be
Caution
adhered to.
DN 20
3.1 General data

H
Dosing media Cl2 / NH3 / SO2 / CO2
Max. motive water pressure [bar] 16
Max. counterpressure [bar] 7 / 10
A B
Permissible motive water
[°C] +5 to +30
temperature
Permissible ambient temperatures (min. / max.)
Transport [°C] -5 / +50
NPT
Storage [°C] -5 / +50

TM03 6635 2014

Operation [°C] +5 / +40

3.2 Connection data

3.2.1 Motive water inlet and gas solution outlet connection A
The inlet and outlet connections have always the same size. The
Fig. 2 Example with gas connection for PE hose 8x11
following options are available:
• DN 20
• 3/4" NPT A B H
• 1" NPT Motive water connection
3.2.2 Gas connection Dimension [mm]

3/4" NPT

1" NPT
The following options are available:

DN 20
• For PE hose 8x11
• For PE hose 10x14
• For PE hose 12x16 For PE hose 8x11 275 401 429 56 117
Gas connection

• For PVC pipe DN 10 For PE hose 10x14 275 401 429 56 131
• For PVC pipe DN 15
For PE hose 12x16 275 401 429 56 136
3.3 Injectors for Vaccuperm systems WITH differential
For PVC pipe DN 10 275 401 429 56 145
pressure regulator (VGA-113, VGA-117, VGS-141)
3.3.1 Suction power for counterpressure range 0 to 7 bar For PVC pipe DN 15 275 401 429 56 145

Max. suction power [g/h] 3.5.2 Injectors for counterpressure range 7 to 10 bar
Injector variant
Cl2 NH3 SO2 CO2
DN 20
up to 500 g/h 500 500 500 210
up to 1000 g/h 1000 1000 1000 350
H

up to 2000 g/h 2000 1500 2000 550

up to 4000 g/h 4000 2000 4000 800

3.3.2 Suction power for counterpressure range 7 to 10 bar A B

Max. suction power [g/h]

Injector variant
Cl2 NH3 SO2 CO2 NPT
up to 500 g/h 500 - - -
up to 1000 g/h 1000 - - -
TM03 0864 2014

up to 2000 g/h 2000 - - -

3.4 Injectors for Vaccuperm systems WITHOUT

differential pressure regulator (VGB-103, VGA-113, A
VGA-117) Fig. 3 Injectors with gas connection for PE hose 8x11
3.4.1 Suction power for counterpressure range 0 to 7 bar
A B H
Max. suction power [g/h]
Injector variant Motive water connection
Cl2 NH3 SO2 CO2
Dimension [mm]
3/4" NPT

up to 500 g/h 500 500 500 210

1" NPT
DN 20

up to 1000 g/h 1000 1000 1000 350

up to 2000 g/h 2000 1500 2000 550
Gas connection:
275 401 429 54 128
For PE hose 8x11

4
4. Construction and function 5.5 Installation requirements

English (GB)
• Keep the line from the gas solution outlet of the injector to the
4.1 Function injection unit as short as possible.
Injectors operate according to the principle of water jet pumps. • Observe the prescribed line cross-sections to avoid a drop in
The injector body comprises a nozzle with a successional output. See [Link].
diffuser. Between the nozzle and the diffuser, there is a narrow
annular gap, where gas is sucked out of the gas supply line 5.5.1 Motive water requirements
through the injector head. The gas passes the diffuser and is • The motive water must be good-quality fresh water.
mixed with the motive water in the downstream mixing section. A • The motive water must be free from impurities and abrasive
diaphragm non-return valve prevents the ingress of water into the materials. Fit a dirt trap at the beginning of the motive water
gas supply line. line, if necessary.
• The motive water pressure at the inlet of the injector as well as
4.2 Components
the counterpressure at the gas solution outlet must be
1 sufficient to achieve the required dosing rate. See section
11. Dimensioning tables. Fit a pressure booster pump into the
motive water line, if necessary.
2 • Make sure, that the permissible motive water pressure as well
as the permissible counterpressure cannot be exceeded.
• The motive water temperature must be within the range given
in section 3.1 General data.

TM03 6623 4506

5.5.2 Fitting the injector
This section refers to fig. 4.

6 5 4 3 All connections must be mounted free from

Caution mechanical stress.
Fig. 4 Injector components
Observe the flow direction (arrow sticker).
1. Fit the injector to the wall or another suitable location using
Pos. Description the fixing material supplied.
1 Gas connection for gas supply 2. Connect the motive water line at connection (3).
Body with diaphragm non-return valve: 3. Connect the gas solution line at connection (6).
2 The diaphragm non-return valve prevents water from 4. Connect the gas supply at connection (1).
entering gas-conveying parts of the device.
3 Motive water connection - inlet 6. Commissioning
Nozzle:
6.1 Safety instructions
4 Accelerates the motive water flow and creates a low
pressure. Warning
Diffuser with mixing section: The device must be commissioned only by
5
Mixes motive water with gas. qualified staff.
6 Gas solution line connection = motive water outlet Observe the material safety data sheets (MSDS)
of the handled chemicals!
5. Installation Wear protective clothing and a gas mask when
carrying out work at the system!
5.1 Safety instructions All gas container valves must be closed.
Warning Make sure, that no residual gas is in the system.
The installation must be carried out by Make sure, that a sufficient amount of neutraliser
authorised and qualified staff. (e.g. sodium thiosulphate for chlorine) is
available on site.
Wear the stipulated personal protective
equipment (protective clothing, gloves, safety For commissioning, all components of the entire
boots)! system must be ready for operation.
5.2 Transport and storage Observe the manuals of the other components.
Caution
Open and close isolating valves in motive water
Caution Handle with care, do not throw! line and gas solution line slowly to avoid
hydraulic shocks.
Store in a dry and cool place.
6.2 Checks before commissioning
5.3 Unpacking
Observe section 6.1 Safety instructions.
Observe when unpacking: Check the tightness of the whole system before startup.
• No humidity should get into gas-leading parts.
• No foreign matter should get into gas-leading parts.
• Mount as soon as possible after unpacking.
• Use appropriate lifting devices to handle heavy parts.

5.4 Installation location

• Choose a mounting place free of vibrations.
• The installation location must be protected from direct sunlight
and rainfall.
• Observe the permissible ambient temperature!

5
 6.2.1 System diagram 6.2.3 Checking the diaphragm non-return valve
English (GB)

Observe section 6.1 Safety instructions.

This section refers to fig. 5.
8 9
1. Loosen the union nut on gas supply (7).
M 2. Disconnect gas supply (7).
3. Open motive water isolating valves (2) and (13).
2 3 13 4 5 7 6 10
12 4. Open isolating valve (12).
5. Switch on motive water pump (3).
6. Briefly shut isolating valve (12).
– If no water escapes from the gas connection of injector (6),

TM03 6622 2014

1 11 the diaphragm non-return valve is working properly.
Reconnect gas supply (7).
If water escapes from the gas connection of injector (6), the
diaphragm non-return valve is faulty. Proceed as follows:
Fig. 5 System diagram 7. Switch off motive water pump (3).
8. Close motive water isolating valve (2).
9. Repair the diaphragm non-return valve (see section
Pos. Description
9.7 Replacing spare parts).
1 Supply line 10. Repeat this check.
2 Isolating valve
6.2.4 Checking the operation of the injector
3 Motive water pump
Observe section 6.1 Safety instructions.
4 Check-back valve This section refers to fig. 5.
5 Motive water inlet injector 1. Loosen the union nut on gas supply (7).
6 Injector 2. Disconnect gas supply (7).
7 Gas supply 3. Open motive water isolating valves (2) and (13).
8 Safety pressure relief valve 4. Open isolating valve (12).
9 Gas dosing system 5. Switch on motive water pump (3).
10 Gas solution line (motive water outlet injector) 6. Place your thumb over the gas connection of injector (6).
11 Injection unit – If suction can be clearly felt, the injector is working properly.
If injector (6) does not suck:
12 Isolating valve
1. Check the admission pressure and water quantity at motive
13 Isolating valve
water inlet (5).
6.2.2 Checking the gas solution line for tightness 2. Check the counterpressure at gas solution line (10).
Observe section 6.1 Safety instructions. 3. Check the line lengths and cross-sections. See
[Link].
This section refers to fig. 5.
4. See section 8. Fault finding.
1. Loosen the union nut on gas supply (7).
If the error cannot be rectified, contact the Grundfos service.
2. Disconnect gas supply (7).
3. Open motive water isolating valves (2) and (13).
4. Open isolating valve (12).
5. Switch on motive water pump (3).
– If no water escapes, the line is watertight.
6. Reconnect gas supply (7).
If water escapes from between the motive water pump (3) and the
injection unit (11), proceed as follows:
1. Switch off motive water pump (3).
2. Close motive water isolating valve (2).
3. Close isolating valve (12).
4. Repair the leak.
5. Repeat this check.

6
7. Operation

English (GB)
The device is passive. All settings must be carried out on other components of the system.
Note
Observe the manuals of the other components.

8. Fault finding

Fault Cause Remedy

Swirl piece in the nozzle is damaged or not present. Insert new swirl piece.
Counterpressure on the injector is too high (gas Bring the injector closer to the injection unit,
solution line is too long or line cross-section is too observe the line cross-sections. See
small). [Link].
Check the settings using the dimensioning
Motive water pressure or quantity is not set correctly.
Maximum dosing flow is not tables. See section 11. Dimensioning tables.
achieved despite suitable size Check length and cross-section of motive
of injector. Dynamic pressure on the injector is too low due to line water and gas solution line (see
loss. [Link]), use the least possible
number of elbows.
Adjust process water temperature to a
Process water temperature is higher than allowed.
permitted value. See section 3.1 General data.
Leakage in gas supply line. Replace the gas supply line.

7
 9. Maintenance 9.3 Cleaning the device
English (GB)

If necessary, clean all product surfaces with a dry and clean cloth.
9.1 Safety instructions
9.4 Checking and cleaning the nozzle and the diffuser
Warning
Observe section 9.1 Safety instructions.
Cleaning and maintenance must be carried out by
authorised and qualified staff. Clean the removed parts thoroughly with warm
Shut down the whole system before any work at water immediately after dismantling.
Caution
the system components and lines! Before reassembling make sure, that all parts are
The system must be pressureless! clean, dry and undamaged!
Make sure, that no residual gas is in the system. Deposits prevent the injector from creating the required low
Separate the whole system from the power pressure, which leads to a drop in output. The nozzle can be
supply before any work at the system cleaned with hydrochloric acid. The following steps refer to fig. 5.
components! 1. Shut down the system.
Wear the stipulated personal protective – Flush the system with clean water.
equipment (protective clothing, goggles, 2. Close isolating valve (12).
respirator etc.) when handling chemicals!
3. Disconnect gas supply (7).
Observe the chemical manufacturer's safety data
4. Loosen motive water connection (5) and gas solution line
sheets (MSDS) and safety instructions of the
(10). On injectors with a hose connection, loosen the hoses.
used chemicals!
5. Remove the injector from the system.
Make sure, that a sufficient amount of neutraliser
(e.g. sodium thiosulphate for chlorine) is The following steps refer to figs. 6 and 7. For injectors with
available on site. counterpressure range 0 to 7 bar see fig. 6, for injectors with
counterpressure range 7 to 10 bar see fig. 7.
Safety installations, which have been disabled
during maintenance, must be enabled again 6. Remove union nuts (220) on both sides.
immediately after maintenance. 7. For injectors with counterpressure range 0 to 7 bar:
Tightly close all gas-leading parts to prevent – Remove nozzle (20). Leave swirl piece (25) in the nozzle.
humidity from getting in. 8. For injectors with counterpressure range 7 to 10 bar:
Check the tightness of the whole system before – Remove bushing (20) together with nozzle (21) and swirl
recommissioning! piece (25). Leave swirl piece (25) in the bushing.
9. Clean the nozzle with hydrochloric acid.
Danger of damage to the device!
Caution – Replace the nozzle, if it is worn.
Do not use sharp objects for cleaning.
10. Unscrew diffuser (10) and clean it with hydrochloric acid.
9.2 Regular maintenance – Replace the diffuser, if it is worn.
This section refers to figs. 6 and 7. For injectors with 11. Reassemble the injector in the reverse order.
counterpressure range 0 to 7 bar see fig. 6, for injectors with – When reassembling, always use new gaskets and O-rings.
counterpressure range 7 to 10 bar see fig. 7. Reinstall the injector into the system and check the correct
functioning. Observe sections 5. Installation and
See 6. Commissioning.
Task Interval
section
9.5 Checking the diaphragm non-return valve
Clean the device If necessary 9.3
Visual inspection of injector and lines Regular checks are necessary due to wear to the
Daily Caution
for leakage piston, seat and diaphragm.
Check the tightness of the whole To check the function of the diaphragm non-return valve, follow
1 month
system the instructions in section 6.2.3 Checking the diaphragm non-
Check and clean upstream dirt trap 3 month return valve.
Check and clean the nozzle and the 9.6 Checking the spring
3 month 9.4
diffuser
The spring is plastic-coated, which protects it against corrosion.
Check the diaphragm non-return valve 3 month 9.5
1. Check the spring and make sure, that the plastic coating is not
Check the spring 3 month 9.6 damaged.
Replace the spare parts 1 year 9.7 – For dismantling see the respective steps in section
9.7.1 Dismantling, for reassembling see the respective
Additional cleaning and maintenance is required in case of steps in section 9.7.2 Reassembling.
malfunction.
Replace the spring immediately, if the coating is
Local circumstances (poor water quality, extreme Caution
damaged!
Note pressure conditions) may shorten the
maintenance intervals.

8
9.7 Replacing spare parts 9.7.2 Reassembling

English (GB)
Clean the removed parts thoroughly with warm Before reassembling make sure, that all parts are
Caution clean, dry and undamaged!
water immediately after dismantling.
Caution
When reassembling, always use new gaskets and
This section describes the replacement of the parts included in
O-rings.
the spare parts sets. For details on the spare parts sets, see
section 10. Spare parts. Observe section 9.1 Safety instructions.
9.7.1 Dismantling The following steps refer to figs. 6 and 7. For injectors with
counterpressure range 0 to 7 bar see fig. 6, for injectors with
Observe section 9.1 Safety instructions.
counterpressure range 7 to 10 bar see fig. 7.
The following steps refer to fig. 5.
1. Only for injectors with counterpressure range 7 to 10 bar:
1. Shut down the system.
– Replace O-ring (22) and insert nozzle (21) into body (30).
2. Flush the system with clean water.
– Insert bushing (20) including swirl piece (25) into body (30).
3. Close isolating valve (12).
2. Replace O-rings (210) and fit union nuts (220) on both sides.
4. Disconnect gas supply (7).
3. Replace flat gasket (240).
5. Loosen motive water connection (5) and gas solution line
4. Grease the threads of the following connections:
(10). On injectors with a hose connection, loosen the hoses.
– Connection between the lower part (95) and the body (30).
6. Remove the injector from the system.
– Connection between the diffuser (10) and the body (30).
The following steps refer to figs. 6 and 7. For injectors with
counterpressure range 0 to 7 bar see fig. 6, for injectors with For drinking water applications, only food-safe
counterpressure range 7 to 10 bar see fig. 7. Caution grease must be used. The grease must be
7. At injectors with counterpressure range 0 to 7 bar remove resistant against the chemicals used.
screw caps (200). 5. Replace O-ring (190).
8. Remove screws (140). 6. Screw in body (30) into lower part (95) and tighten it carefully.
9. Remove top part (90). 7. Screw in diffuser (10) into body (30) and tighten it carefully.
10. Remove diaphragm disc (170).
11. Remove spring (40). If the piston surface is damaged, the closing
Caution mechanism may not work.
12. Unscrew diaphragm ring (80) and remove diaphragm (130).
Do not use tools when screwing in the piston.
13. Unscrew screw ring (50)
8. Screw in new piston (120) by hand.
14. Remove seat (60) including O-ring (180).
9. Replace O-ring (160).
15. Unscrew piston (120) from top part (90).
10. Replace O-ring (70).
16. Unscrew lower part (95) from body (30).
11. Insert new seat (60) with new O-ring (180).
17. Unscrew diffuser (10) from body (30).
12. Screw in new screw ring (50) and tighten it carefully with an
18. Unscrew union nuts (220) on both sides.
appropriate face spanner.
19. Only for injectors with counterpressure range 7 to 10 bar:
13. Fit the new diaphragm (130) at diaphragm disc (170).
– Remove bushing (20) including swirl piece (25). Leave the
– Make sure, that the orientation of the diaphragm is as shown
swirl piece in the bushing.
in the respective figure. See fig. 6 or fig. 7.
– Remove nozzle (21).
– Make sure, that the diaphragm fits into the diaphragm seat
and is exactly centred on the diaphragm disc.
14. Screw in diaphragm ring (80) and tighten it carefully with an
appropriate face spanner.
15. Carefully retighten screw ring (50).
16. Slide diaphragm disc (170) onto piston (120).
– Diaphragm ring (80) must point to top part (90).
– Turn diaphragm disc (170) so that the holes line up with the
drill holes in top part (90).
17. Fit new spring (40).
– Make sure, that the plastic coating of the spring is not
damaged.
18. Fit top part (90).
19. Fit screws (140) and tighten them diagonally with a torque
wrench.
– Torque: 2.5 Nm
20. At injectors with counterpressure range 0 to 7 bar fit screw
caps (200).
Reinstall the injector into the system and check the correct
functioning. Observe sections 5. Installation and
6. Commissioning.
If water escapes: Tighten screw ring (50) a bit more.

10. Spare parts

Grundfos recommends to keep some spare parts on stock to
make sure, that worn parts can be replaced quickly, when
necessary.

9
 10.1 Injectors for counterpressure range 0 to 7 bar 10.2 Injectors for counterpressure range 7 to 10 bar
English (GB)

Description Product number Description Product number

Spare parts set for Cl 2 96688748 Spare parts set for Cl2 95715145
Spare parts set for NH3, SO2, CO2 95701437 10.2.1 Sectional drawing
10.1.1 Sectional drawing
130 170 50 80
130 170 50 80

70 180 60
70 180 60

120 90
120 90

200
140

160 95
140
160 170
40
40 170
190
95
190

220 10 30 220
220 10 30 220
TM03 0863 2014

TM03 0862 2014

210 240 20 25 210
Fig. 6 Sectional drawing
210 240 21 22 20 25 210

Pieces in spare Fig. 7 Sectional drawing

Pos. Designation
parts set
10 Diffuser not included Pieces in spare
Pos. Designation
parts set
20 Nozzle not included
25 Swirl piece (product no. 96681053) not included 10 Diffuser not included

30 Body not included 20 Bushing not included

40 Spring not included 21 Nozzle not included

50 Screw ring 1 22 O-ring 1

60 Seat 1 25 Swirl piece (product no. 96681053) not included

70 O-ring 1 30 Body not included

80 Diaphragm ring not included 40 Spring not included

90 Top part not included 50 Screw ring 1

95 Lower part not included 60 Seat 1

120 Piston 1 70 O-ring 1

130 Diaphragm 1 80 Diaphragm ring not included

140 Screw not included 90 Top part not included

160 O-ring 1 95 Lower part not included

170 Diaphragm disc not included 120 Piston 1

180 O-ring 1 130 Diaphragm 1

190 O-ring 1 140 Screw not included

200 Screw cap not included 160 O-ring 1

210 O-ring 2 170 Diaphragm disc not included

220 Union nut not included 180 O-ring 1

240 Flat gasket 1 190 O-ring 1

210 O-ring 2
220 Union nut not included
240 Flat gasket 1

10
11. Dimensioning tables Example:

English (GB)
Criteria for the selection of an injector are (see fig. 4): See section 11.1.1 Injectors for counterpressure range 0 to 7 bar.
• Suction power at gas connection (1) To achieve a suction power of 500 g/h Cl2 at a counterpressure of
2.5 bar and a motive water pressure of 7 bar, a water quantity of
• Counterpressure at gas solution outlet (6)
530 l/h is required.
• Motive water pressure at motive water inlet (3).
When dimensioning an injector, the required suction power and All data refers to drinking water quality motive
Note water.
counterpressure is usually specified.
Other parameters such as motive water pressure and water
quantity can be found in the following tables.

11.1 Injectors for Vaccuperm systems WITH differential pressure regulator (VGA-113, VGA-117, VGS-141)
11.1.1 Injectors for counterpressure range 0 to 7 bar

Water quantity [l/h] for suction power

Motive water up to 500 g/h Cl2 up to 1000 g/h Cl2 up to 2000 g/h Cl2 up to 4000 g/h Cl2
Counterpressure
pressure up to 500 g/h NH3 up to 1000 g/h NH3 up to 1500 g/h NH3 up to 2000 g/h NH3
[bar]
[bar] up to 500 g/h SO2 up to 1000 g/h SO2 up to 2000 g/h SO2 up to 4000 g/h SO2
up to 210 g/h CO2 up to 350 g/h CO2 up to 550 g/h CO2 up to 800 g/h CO2
0 2 300 550 850 1200
0.5 3 360 600 1000 1450
1 4 410 670 1150 1600
1.5 5 450 750 1250 1850
2 6 490 820 1350 2000
2.5 7 530 880 1450 2150
3 8 560 920 1550 2300
3.5 9 590 1000 1650 2450
4 10 620 1050 1750 2600
4.5 11 650 1100 1850 2700
5 12 680 1150 1950 2800
5.5 13 710 1200 2000 2900
6 14 730 1250 2100 3000
6.5 15 760 1300 2150 3150
7 16 780 1350 2200 3300

11.1.2 Injectors for counterpressure range 7 to 10 bar

Motive water Water quantity [l/h] for suction power

Counterpressure
pressure
[bar] up to 500 g/h Cl2 up to 1000 g/h Cl2 up to 2000 g/h Cl2
[bar]
5 11 950 1150 1700
6 12 980 1200 1750
7 13 1000 1250 1800
8 14 1050 1300 1900
9 15 1100 1350 1950
10 16 1150 1400 2000

11
 11.2 Injectors for Vaccuperm systems WITHOUT differential pressure regulator (VGB-103, VGA-113, VGA-117)
English (GB)

11.2.1 Injectors for counterpressure range 0 to 7 bar

Water quantity [l/h] for suction power

Motive water up to 500 g/h Cl2 up to 1000 g/h Cl2 up to 2000 g/h Cl2
Counterpressure
pressure up to 500 g/h NH3 up to 1000 g/h NH3 up to 1500 g/h NH3
[bar]
[bar] up to 500 g/h SO2 up to 1000 g/h SO2 up to 2000 g/h SO2
up to 210 g/h CO2 up to 350 g/h CO2 up to 550 g/h CO2
0 2 550 850 1200
0.5 3 600 1000 1450
1 4 670 1150 1600
1.5 5 750 1250 1850
2 6 820 1350 2000
2.5 7 880 1450 2150
3 8 920 1550 2300
3.5 9 1000 1650 2450
4 10 1050 1750 2600
4.5 11 1100 1850 2700
5 12 1150 1950 2800
5.5 13 1200 2000 2900
6 14 1250 2100 3000
6.5 15 1300 2150 3150
7 16 1350 2200 3300

12. Additional non-return valve 13. Decommissioning

In order to avoid a possible water entry into the gas supply line,
Seal up the inlet and outlet connections of the
an additional non-return valve can be mounted into the gas
Caution dismantled system components to make sure,
supply line. This permits to install the injector in any position. The
that no moisture can ingress!
additional non-return valve is installed as a syphon in the gas
supply line. For details on decommissioning, see separate installation and
operating instructions of the Vaccuperm system.
Product
Description
number 14. Disposal
Complete non-return valve with connections 96727007 This product or parts of it must be disposed of in an
Non-return valve without connections 96617127 environmentally sound way. Use appropriate waste collection
services. If this is not possible, contact the nearest Grundfos
company or service workshop.

A
Subject to alterations.
TM06 1567 2514

B
Fig. 8 Additional ball check valve

Pos. Description
A Line towards injector
B Line from dosing regulator

12
13
14
Argentina Denmark Korea Slovakia

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1619 - Garin Pcia. de B.A. Tlf.: +45-87 50 50 50 Seoul, Korea Phona: +421 2 5020 1426
Phone: +54-3327 414 444 Telefax: +45-87 50 51 51 Phone: +82-2-5317 600 [Link]
Telefax: +54-3327 411 111 E-mail: info_GDK@[Link] Telefax: +82-2-5633 725
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Telefax: +61-8-8340 0155 Fax: + 372 606 1691
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Phone: +55-11 4393 5533 GR-19002 Peania North Harbour Industrial Estate GRUNDFOS Pumps (Taiwan) Ltd.
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Telefax: +852-27858664
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Phone: +86 21 5055 1012
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Unit A, Merrywell Business Park ООО Грундфос
Shanghai 201106
Ballymount Road Lower Россия, 109544 Москва, ул. Школьная
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PRC GRUNDFOS Pumps Ltd.
Phone: +86-21 6122 5222 Dublin 12 39
Phone: +353-1-4089 800 Тел. (+7) 495 737 30 00, 564 88 00 Grovebury Road
Telefax: +86-21 6122 5333 Leighton Buzzard/Beds. LU7 4TL
Telefax: +353-1-4089 830 Факс (+7) 495 737 75 36, 564 88 11
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Italy Telefax: +44-1525-850011
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Cebini 37, Buzin
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U.S.A.
HR-10010 Zagreb GRUNDFOS Pumps Corporation
Phone: +385 1 6595 400 I-20060 Truccazzano (Milano) Dr. Milutina Ivkovića 2a/29
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Telefax: +385 1 6595 499 Olathe, Kansas 66061
[Link] Telefax: +39-02-95309290 / 95838461 Phone: +381 11 26 47 877 / 11 26 47 496
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779 00 Olomouc 5-21-15, Higashi-gotanda 25 Jalan Tukang
Shiagawa-ku, Tokyo, Singapore 619264 sentative Office of Grundfos Kazakhstan in
Phone: +420-585-716 111 Uzbekistan
Telefax: +420-585-716 299 141-0022 Japan Phone: +65-6681 9688
Phone: +81 35 448 1391 Telefax: +65-6681 9689 38a, Oybek street, Tashkent
Telefax: +81 35 448 9619 Телефон: (+998) 71 150 3290 / 71 150
3291
Факс: (+998) 71 150 3292

Addresses revised 10.03.2015

 ECM: 1146606
96681370 0415

[Link]
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