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Manufacturing Plan for WUWU Problem Analysis

The manufacturing plan allocates production across three plants and distributes products to meet demand across three regions through two distribution centers. The objective is to minimize costs totaling $6,625. Production amounts, plant capacities, DC capacities, and transportation costs between plants, DCs and regions are provided. The plan must satisfy supply, demand and flow constraints.
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0% found this document useful (0 votes)
17 views16 pages

Manufacturing Plan for WUWU Problem Analysis

The manufacturing plan allocates production across three plants and distributes products to meet demand across three regions through two distribution centers. The objective is to minimize costs totaling $6,625. Production amounts, plant capacities, DC capacities, and transportation costs between plants, DCs and regions are provided. The plan must satisfy supply, demand and flow constraints.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

WUWU Problem1 Manufacturing Plan Plant - DC

Mfg Plan Prod 1 Prod 2 Prod 3 Total ATL BOS


Objective Function Chicago 125 200 50 375 0 375
$ 6,525.00 Dallas 100 25 75 200 125 75
Miami 0 0 75 75 75 0

Plant to DC
C_A1 C_B1 D_A1 D_B1 M_A1 M_B1 C_A2 C_B2 D_A2 D_B2
Dec Vars 0 125 100 0 0 0 0 200 25 0
Cost $/unit $ 6 $ 5 $ 4 $ 7 $ 6 $ 9 $ 6 $ 5 $ 4 $ 7

Supply Constraints for each Plant


Chicago 1 1 1
Dallas 1 1 1
Miami 1 1 1
Chicago 2 1 1
Dallas 2 1 1
Miami 2
Chicago 3
Dallas 3
Miami 3
Dallas ALL 1 1 1 1

Demand Constraints for each Region


NY 1
VA 1
PA 1
NY 2
VA 2
PA 2
NY 3
VA 3
PA 3

Capacity at Distribution Centers


ATL DC
BOS DC

Conservation of Flow Constraints at DCs


Atlanta DC 1 1 1 1
Boston DC 1 1 1 1
Atlanta DC 2 1 1
Boston DC 2 1 1
Atlanta DC 3
Boston DC 3
Flow by Product DC-Region
Prod 1 Prod 2 Prod 3 NY VA PA
ATL DC 100 25 75 0 125 75
BOS DC 125 200 125 175 50 225

M_A2 M_B2 C_A3 C_B3 D_A3 D_B3 M_A3 M_B3 A_NY1 A_VA1 A_PA1 A_NY2
0 0 0 50 0 75 75 0 0 100 0 0
$ 6 $ 9 $ 6 $ 5 $ 4 $ 7 $ 4 $ 7 $ 8 $ 5 $ 6 $ 7

1 1
1 1
1 1
1 1
1 1

1
1
1
1

1 1 1 1
-1 -1 -1

1 -1
1
1 1 1
1 1 1
DCs to Regions
A_VA2 A_PA2 A_NY3 A_VA3 A_PA3 B_NY1 B_VA1 B_PA1 B_NY2 B_VA2
0 25 0 25 50 50 0 75 100 50
$ 8 $ 5 $ 7 $ 4 $ 4 $ 9 $ 7 $ 6 $ 3 $ 8

1
1
1
1
1 1
1
1
1
1

1 1 1 1 1
1 1 1 1 1
-1 -1 -1
-1 -1
-1 -1
-1 -1 -1
B_PA2 B_NY3 B_VA3 B_PA3
50 25 0 100
$ 6 $ 4 $ 5 $ 4

LHS RHS
125 ≤ 200
100 ≤ 125
0 ≤ 50
200 ≤ 200
25 ≤ 200
0 ≤ 50
50 ≤ 50
75 ≤ 150
75 ≤ 200
200 ≤ 250

50 ≥ 50 50
100 ≥ 100 100
75 ≥ 75 75
100 ≥ 100 100
50 ≥ 50 50
1 75 ≥ 75 75
1 25 ≥ 25 100
1 25 ≥ 25 50
1 150 ≥ 150 75

200 ≤ 200
1 1 1 1 450 ≤ 500
0 = 0
0 = 0
0 = 0
-1 0 = 0
0 = 0
-1 -1 -1 0 = 0
WUWU Problem 2 Manufacturing Plan Plant - DC
Mfg Plan Prod 1 Prod 2 Prod 3 Total ATL BOS
Objective Function Chicago 225 0 0 225 0 225
$ 6,625.00 Dallas 0 225 0 225 25 200
Miami 0 0 200 200 175 25

Plant to DC
C_A1 C_B1 D_A1 D_B1 M_A1 M_B1 C_A2 C_B2 D_A2 D_B2
Dec Vars 0 225 0 0 0 0 0 0 25 200
Cost $/unit $ 6 $ 5 $ 8 $ 7 $ 6 $ 9 $ 6 $ 9 $ 4 $ 5

Supply Constraints for each Plant


Chicago 1 1 1
Dallas 1 1 1
Miami 1 1 1
Chicago 2 1 1
Dallas 2 1 1
Miami 2
Chicago 3
Dallas 3
Miami 3
Dallas ALL 1 1 1 1

Demand Constraints for each Region


NY 1
VA 1
PA 1
NY 2
VA 2
PA 2
NY 3
VA 3
PA 3

Capacity at Distribution Centers


ATL DC
BOS DC

Conservation of Flow Constraints at DCs


Atlanta DC 1 1 1 1
Boston DC 1 1 1 1
Atlanta DC 2 1 1
Boston DC 2 1 1
Atlanta DC 3
Boston DC 3

Data DC_ATLDC_BODC_ATL2 DC_BOSDC_ATL3DC_BOS3


Chicago $ 6 $ 5 $ 6 $ 5 $ 6 $ 5
Dallas $ 4 $ 7 $ 4 $ 7 $ 4 $ 7
Miami $ 6 $ 9 $ 6 $ 9 $ 4 $ 7
NY $ 8 $ 9 $ 7 $ 3 $ 7 $ 4
VA $ 5 $ 7 $ 8 $ 8 $ 4 $ 5
PA $ 6 $ 6 $ 5 $ 6 $ 4 $ 4
Flow by Product DC-Region
Prod 1 Prod 2 Prod 3 NY VA PA
ATL DC 0 25 175 0 25 175
BOS DC 225 200 25 175 150 125

M_A2 M_B2 C_A3 C_B3 D_A3 D_B3 M_A3 M_B3 A_NY1 A_VA1 A_PA1 A_NY2
0 0 0 0 0 0 175 25 0 0 0 0
$ 6 $ 9 $ 6 $ 9 $ 4 $ 9 $ 4 $ 7 $ 8 $ 5 $ 6 $ 7

1 1
1 1
1 1
1 1
1 1

1
1
1
1

1 1 1 1
-1 -1 -1

1 -1
1
1 1 1
1 1 1
DCs to Regions
A_VA2 A_PA2 A_NY3 A_VA3 A_PA3 B_NY1 B_VA1 B_PA1 B_NY2 B_VA2
0 25 0 25 150 50 100 75 100 50
$ 8 $ 5 $ 7 $ 4 $ 4 $ 9 $ 7 $ 6 $ 3 $ 8

1
1
1
1
1 1
1
1
1
1

1 1 1 1 1
1 1 1 1 1
-1 -1 -1
-1 -1
-1 -1
-1 -1 -1
B_PA2 B_NY3 B_VA3 B_PA3
50 25 0 0
$ 6 $ 4 $ 5 $ 4

LHS RHS
225 ≤ 250
0 ≤ 125
0 ≤ 50
0 ≤ 200
225 ≤ 250
0 ≤ 50
0 ≤ 50
0 ≤ 150
200 ≤ 250
225 ≤ 250

50 ≥ 50 50
100 ≥ 100 100
75 ≥ 75 75
100 ≥ 100 100
50 ≥ 50 50
1 75 ≥ 75 75
1 25 ≥ 25 100
1 25 ≥ 25 50
1 150 ≥ 150 75

200 ≤ 200
1 1 1 1 450 ≤ 500
0 = 0
0 = 0
0 = 0
-1 0 = 0
0 = 0
-1 -1 -1 0 = 0

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