a Remove and install the engine AR01.10-B-2400D.
fm 1
[Link] Remove and install the engine 11.08.00
Engine 372.9, 376.9, 377.9 (trukcs with forward cab)
B01.10-0001-09
1 Engine 3 Coolant inlet hoses
2 Hydraulic pump inlet and outlet connections 4 Transfer pump inlet and return linings
a Remove and install the engine [Link] 2
B01.10-0006-09
5 Return lining 13 Coupling flange of gearbox lever command
6 Temperature sensor electric whip 14 Engine shut down switch whip
7 Electric whip of start up at the engine compartment 15 Idle speed adjusting cable
8 Fuel filter return lining 16 Acceleration stick
9 Air compressor outlet lining 17 Exhaust brake cylinder pneumatic lining
10 Engine shut down cylinder pneumatic lining 18 Ground cable from longitudinal girder to alternator support
11 Flexible hose of air filter intake lining to turbocharger 19 Alternator ground cable
12 Connection of hydraulic lining of clutch receiving cylinder 20 Alternator electric wires
a Remove and install the engine [Link] 3
21 Exhaust manifold coupling flange 24 Rear pad
22 Exhaust manifold 25 Bolt that fastens the engine to the front beam
23 Bolts that fasten the engine to rear pads 26 Beam that supports engine on front pads
ed Remove and install
i All the self-locking nuts, once removed, must
be substituted.
All the plastic clamps cut during the removal
must be replaced during installation.
All the connection sealing washers must be
replaced during installation. Check their tight-
ness after assemblage.
a Danger! Risk of personal injuries and material Make sure the transmission is in neutral. AS00.00-B-0005-01A
damage when cranking engine with the Wear appropriate clothing and observe
transmission shifted in gear. Risk of engine hot and moving parts.
personal injuries when performing jobs with
the engine hot and running.
1 Disconnect the negative cable of battery or i Unfasten the longitudinal girder bolt
turn off the general switch. negative cable, avoiding to unfasten the
battery terminals.
a Danger! Risk of personal injuries and material Be sure the cabin tilting and returning AS60.80-B-0001-01A
damage when tilting and returning vehicle area is clear of objects and persons.
cabin.
2 Tilt cabin, 55º (2nd stage). AR60.80-B-0010A
3 Remove the after cooler. AR09.41-B-6817C
a Remove and install the engine [Link] 4
a Danger! Risk of scalding by hot coolant under Depressurize system beforehand, AS20.00-B-0001-01A
pressure, when opening the cooling system carefully opening compensation tank
filler cap. turning cap to the first notch. Do not
remove cap, if engine coolant
temperature is above 90oC.
Use required individual protection
equipment (IPE).
4 Remove radiator. AR20.20-B-3865B
5 Unfasten the inlet and outlet hydraulic con- i Install: Actuate engine and check its BA46.30-B-1005-01A
nections (2) on pump. tightness.
6 Remove the radiator coolant inlet hose to i Install: Check the hoses and if nec-
engine (3). essary, replace them.
a Danger! Safety measures when dealing with fuel. AS47.00-B-0001-01A
7 Disconnect the transfer pump inlet (4) and BA07.11-B-1006-01A
return (5) linings.
8 Disconnect the electric whip of temperature i Located at the thermostat housing.
sensor (6).
9 Disconnect the start up electric whip (7) at the
engine compartment.
10 Disconnect the fuel filter return lining (8).
11 Remove the outlet lining of air compressor i Disconnect the linings at the pres-
(9). sure regulator and loosen the clamp
above the engine right side rear pad.
(24).
a Remove and install the engine [Link] 5
12 Disconnect the engine shut down cylinder
pneumatic lining (10).
13 Disconnect the electric whip of filter oil pres- i Located at the oil filter head.
sure switch.
14 Remove the flexible hose (11) of turbo- i Install: Check the conditions of the
charger air filter intake lining. hose and clamps and if necessary,
replace them.
a Danger! Safety instructions relative to brake fluid. AS42.50-B-0001-01A
15 Disconnect the lining of the hydraulic cylinder i Install: Supply with the specified AR25.20-B-0070B
which receives the clutch (12). fluid. Perform the bleeding and fill until
reaching correct level.
16 Disconnect the switch whip indicating engine
shut down (14).
17 Disconnect the idle speed adjustment cable.
(15).
18 Disconnect the acceleration stick at the
socket joint (16).
19 Disconnect the pneumatic lining of exhaust
brake pneumatic cylinder (17).
20 Disconnect the electric wires at starter motor.
21 Disconnect the ground cables of alternator
(19) and of the chassis longitudinal girders
(18).
a Remove and install the engine [Link] 6
22 Disconnect the electric wires of alternator.
(20).
23 Loosen the exhaust manifold (22) at flange i Install: Place a new sealing gasket.
(21) and remove the line and the silencer.
n BA14.10-B-1002-01A
24 Unfasten the gearbox command lever bar at i For vehicles with command at the
flange (13). gearbox by means of cables, at installa-
tion, perform the respective adjustment.
25 Lift engine with an adequate device by the k Engine removal and installation
support handles device.
26 Remove the bolts (23) that fasten the engine i Install: Check the pads and if nec-
to rear pads (24). essary replace them.
n BA22.10-B-1004-01A
27 Remove the gearbox.
28 Remove the bolts that fasten the front support i Install: Check the pads and if nec-
(25) of engine to beam (26). essary, replace them.
n BA22.10-B-1004-01A
29 Remove the engine (1). pPlace the engine on an adequate
rack with good safety conditions.
k Small car for engines.
a Remove and install the engine [Link] 7
30 Install in reverse order. i After the installation, actuate engine
until reaching the work temperature.
Check the tightness and the levels of
engine oil, coolant, power steering and
clutch actuation fluid.
Supply, if necessary.
n Diesel injection system
Number Designation Engine
372.9,
374.9,
376.9,
377.9
BA07.11-B-1006-01A Fastening of the fuel lining Nm 35
n Exhaust manifold
Number Designation Engine
372.9,
374.9,
376.9,
377.9
BA14.10-B-1002-01A Exhaust manifold flange Nm 50
a Remove and install the engine [Link] 8
n Engine supports
Number Designation Engine
372.9,
376.9,
377.9
BA22.10-B-1004-01A Bolt that fastens the portable arm of Nm 90 - 100
engine on the engine support.
n Power steering pump
Number Designation Motor
372.9,
374.9,
376.9,
377.9
BA46.30-B-1005-01A Fastening of the nipples at hydraulic M16x1,5 Nm 50
pump
M22x1,5 Nm 140