2018

I
nstrumentat
ionPr
ocess&
Control.
.
Question&Answer!
!
By:ZahidKhan
Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
sinst
rument
ati
on?

Answer-Iti
sthebranchofengi
neer
ingwhichdealswit
ht hemeasurement
,
monit
oring,di
spl
[Link]
hesever
alofenergyexchangeswhichtake
pl
acedur i
ngoperati
on.I
nshorti
nst
rumentat
ionisthestudyofinst
rument
.

Whati
sinst
rument
?

Answer–Instr
umenti
sadevi
cewhichi
susedt
omeasur
e,moni
tor
ing
di
splayet
[Link]
ocessv
ari
able.

Whati
spr
ocessv
ari
abl
e?

Answer
-pr
ocessv
ari
abl
esar
e-

Pr
essur
e

Fl
ow

Lev
el

Temper
atur
e

Whati
str
ansmi
tt
er?

Answer-I
tisaninstr
umentwhichhassensorini
ttosensepr
ocessv
ari
abl
e
di
rect
lyaft
ersensingit
,andi
tsdispl
ayt
oout-put
.

NOTE-Manuf
act
urecompani
esoft
ransmi
tt
er:
-

YOKOGAWA:
-JAPAN

zahidkhn864@ gm [Link] Page2

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

ROSEMOUNT:
-USA(
UNI
TEDSTATEOFAMERI
CA)

PHOXBORO:
-USA(
UNI
TEDSTATEOFAMERI
CA)

HONEYWELL:
-U.
S.S.
R(UNI
TEDSTATEOFSOVI
EATRUSSI
A)

ABB:
-U.
S.S.
R(UNI
TEDSTATEOFSOVI
EATRUSSI
A)

Exampl
eofi
nst
rument
:-

PTX:
-Pr
essur
etr
ansmi
tt
er

FTX:
-Fl
owt
ransmi
tt
er

LTX:
-Lev
elt
ransmi
tt
er

TTX:
-Temper
atur
etr
ansmi
tt
er

DPT:
-Def
erent
ial
pressur
etr
ansmi
tt
er

Whati
sDPT?

Answer
-Iti
sadevi
cewhi
chi
susedt
omeasur
edi
ff
erenceofpr
essur
e
bet
weentwopoi
ntsinal
i
ne.

Howmanyt
ypesofi
nst
rument
?

Answer
-ther
ear
ethr
eet
ypesofi
nst
rument
:-

Hy
draul
i
c:-I
trequi
resoi
l
s,l
i
qui
d,wat
ert
ooper
ate.

zahidkhn864@ gm [Link] Page3

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Pneumat
ic:
-Itr
equi
resai
rpr
essur
ebet
ween3t
o15psi
tooper
ate.

El
ectr
oni
c:-I
trequi
resel
ect
ri
cal
signal
bet
ween4t
o20MA(
Mll
i
ampi
er)t
o
oper
ate.

Howmanyt
ypesofEl
ect
roni
c?

Answer
:-Ther
ear
etwot
ypesofEl
ect
roni
c:-

A:
-ANALOG B:
-DI
GITAL

ANALOG:-Itr
equi
reel
ectri
calsi
gnal
bet
ween4t
o20MAt
ooper
ate.i
thas
apoi
ntert
oshowitsoutput)

DIGI
TAL:-Itdoesal
sorequi
reelectr
ical
signal
bet
ween4t
o20MAt
o
oper
ate.I
tsshowout-puti
nseven-segment

Whati
sthedut
yorwor
korr
esponsi
bil
it
yofi
nst
rumentt
echni
cian?

Answer
:-t
hedut
iesandr
esponsi
bil
i
tyofi
nst
rumentt
echni
ciani
s:-

Cont
inui
tyofi
nst
rumentcabl
e,cal
i
brat
ionofelect
ronicandpneumatic
i
nstr
umentasPT,FT,LT,TT,
PSH,PSL,LSH,LSL,Leveltr
oll
,cont
rol
valve,
I
/P&P/ IConv
ert
er.

Loopchecki
ngofopenandcl
osel
oops.

Cal
i
brat
ionofal
lty
pesi
nst
rument(
elect
roni
c&pneumat
ic)

Cabl
eter
minat
ionanddr
essi
ngatj
unct
ionbox

zahidkhn864@ gm [Link] Page4

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Mai
ntenanceofi
nst
rumentsuchasPT,
FT,
LT,
TT,
RTD

NOTE: -PSH( Pr
essureswitchhigh)PSL(Pr
essureswitchlow)LSL(Level
switchhigh)LSL(Levelswi
tchlow)I/P(cur
renttopneumat i
cconvert
er)P/I
(Pneumat i
ctocurrentconv
erter
)RTD( Resi
stancetemperaturedet
ector)

[Link]

Whati
spr
essur
e?

Answer
-Thef
orceper
-uni
tar
eai
scal
l
edpr
essur
e.P=F/
A

Whati
suni
tofpr
essur
e?

Answer
-uni
tofpr
essur
eis:
-

Bar
,Pascal
, cm2,
kg/ psi
(pondpersquar
einch)

Whati
spr
imar
y(sensi
ng)el
ementf
orpr
essur
emeasur
ement
?

Answer
-t
hepr
imar
yel
ementf
orpr
essur
emeasur
ementar
e:-

Bour
dont
ube

Di
aphr
agm

Capsul
e

Bel
l
ows

zahidkhn864@ gm [Link] Page5

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Pr
essur
espr
ing

Howmanyt
ypesofBour
dont
ube?

Answer–t
her
ear
ethr
eet
ypesofBour
dont
ube:
-

C-
TypeBour
dont
ube

Spi
ral
tube

Hel
i
xtube

Whati
sdi
aphr
agm?

Answer
-Itispr
imaryel
ementf
orlowpressur
emeasur
ement
.Itcan
measur
et hepr
essurer
ange50-
90psig.

I
tismadeof–phosphor
us,
bronze,
nickel
,SS(
stai
nlessst
eel
)

Whati
scapsul
e?

Answer-t
wocircul
ardiaphr
agm ar
eweldedt
ogethert
oform apr
essurei
s
cal
ledcapsul
e.I
tisusedforhi
ghpressur
emeasurement
.Range50-90psi
g.

Whati
sBel
lows?

Answer
-I
tisone-pi
ece,
col
lapsi
ble,
seaml
essmetal
l
icunit,
withdeepfol
ds
for
medfrom ver
ythi
nwall
tube.I
tcanmeasur
ethepressureupto50psi
g.

Whati
spr
essur
espr
ing?

zahidkhn864@ gm [Link] Page6

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer
-Iti
shel
ical
orspi
ral
-shape.I
tisusedf
orhi
ghpr
essur
e
measur
ement.

Whati
sabsol
utepr
essur
e?

Answer
:-absol
utepr
essur
eist
het
otal
pressur
epr
esenti
nthesy
stem.

Absol
utepr
essur
e=gaugepr
essur
e+at
mospher
icpr
essur
e

Whati
sabsol
utezer
opr
essur
e?

Answer
:-absol
utezer
o=760mm HgVacuum.

Howmanypar
tsofPG(
pressur
egauge)
?

Answer
:-t
her
ear
esev
enpar
tsofPG.
:-

Di
al

Poi
nter

Connect
ivel
i
nk

Sect
orgear pr
essur
egauge

Pi
niongear

zahidkhn864@ gm [Link] Page7

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Hai
rspr
ing

C-
typebour
dont
ube

Whati
sthepr
inci
palofPr
essur
egauge?

Answer:-pr
essuregaugewor
ksonHOOK’
LAWSmeasur
ingt
hest
ressi
n
anelast
icmedium.

Whati
svacuum pr
essur
e?

Answer
:-pr
essur
ebelowtoat
mospher
icpressureiscal
l
edv
acuum
pr
essur
[Link]
sal
soknownbynegat
ivepressure.

Howdoy
oui
dent
if
ytheTT,
LT,
PT,
FT,
andDPT?

Answer:
-TT(Temperat
uretransmi
tt
er)hasnoi
mpul
sel
[Link]
tis
i
nsert
eddirect
lyi
ntheprocessli
ne.

PT:-(
Pressur
etransmit
ter
)hasonl
yonei
mpul
sel
i
nesoi
tismeasur
e
pr
essureatfi
xpoint.

LT:
-(Lev
elt
ransmi
tt
er)hasi
nst
all
edatsi
deoft
hev
essel
ort
ank.

FT:
-(Fl
owt
ransmi
tt
er)hast
woi
mpul
sel
i
nescl
osert
oeachot
her
.

DPT:-(
Dif
ferent
ial
pressur
etr
ansmi
tt
er)hast
woi
mpul
sel
i
nesf
art
hert
o
eachot
her.

zahidkhn864@ gm [Link] Page8

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
scal
ibr
ati
on?

Answer:-checki
ng,
test
ing,
andadj
ust
mentofal
li
nst
rumenti
scal
l
ed
cal
ibr
ati
on.

Howmanyt
ypesofcal
ibr
ati
on?

Answer
:-t
her
ear
etwot
ypesofcal
i
brat
ion:
-

Benchcal
i
brat
ion:
-doi
ngcal
i
brat
ioni
nlabi
scal
l
edbenchcal
i
brat
ion.

Fi
eldcal
i
brat
ion:
-doi
ngcal
i
brat
ioni
nfi
eldi
scal
l
edf
iel
dcal
i
brat
ion.

Whati
srange?

Answer:-t
helowestandhi
ghestvalueswhereadev
iceorinst
rument
oper
[Link]
waysexpressedwithtwonumbers,
thelowerr
ange
val
ue(LRV)andtheupperr
angev al
ue( URV)
.

Whati
ssensor
?

Answer:-adevicet
hatsensetheval
ueoftheprocessvar
iabl
eandprovi
de
acorr
espondingoutputsi
gnaltot
ransmi
tt
[Link]
egral
par
tofthetransmit
ter,
oritmaybeaseparatecomponent.

Whatar
etheequi
pmentr
equi
ref
ort
hecal
ibr
ati
on?

Answer
:-t
hef
oll
owi
ngequi
pmentar
erequi
redf
ort
hecal
i
brat
ion:
-

Hy
draul
i
cdeadwei
ghtt
est
er

zahidkhn864@ gm [Link] Page9

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Mul
tif
unct
ioncal
ibr
ator
s

Por
tabl
epr
essur
ecal
i
brat
ors

MV/
masi
mul
ator(
Mil
i
vol
t/Mi
l
iampi
er)

RTD/
ther
mocoupl
esi
mul
ator

Temper
atur
ecal
i
brat
or

Loopcal
i
brat
ors

D.
CPowersuppl
y(24v
dc)
(al
lel
ect
roni
cinst
rumentwor
kon24vdc)

Di
git
almul
timet
ers

MEGGERt
est
er

Har
tcommuni
cat
or

Howwi
l
lyoucal
i
brat
eofpr
essur
etr
ansmi
tt
er?

Answer
:-Thef
oll
owi
ngst
epsar
etobet
akenwhi
l
edoi
ngcal
i
brat
ionofPT

[Link]
hepowersuppl
y(24VDC)t
othei
nst
rumenti
npar
all
el.

[Link]
hehar
tcommuni
cat
ort
othet
ransmi
tt
eri
npar
all
el.

[Link]
hemul
timet
ert
othet
ransmi
tt
eri
nser
iesconnect
ion.

[Link]
essur
ecal
i
brat
ort
hroughPVCt
ubet
otr
ansmi
tt
er.
zahidkhn864@ gm [Link] Page10
Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

[Link]
ypressur
e0%throughpressur
ecali
brat
orandcheckout
put
mustbe4MAi nmul t
imet
er.I
fnotsetthezer
ov al
ue

STEP6.Applypressure100%checkoutputmustbe20MA(
Mil
i
ampi
er)i
n
mult
[Link]
ue.

[Link]
i
near
it
yat25%(
8MA)
,50%(
12MA)
,and75%(
16MA)
.

Cal
i
brat
ethePT(
pressur
etr
ansmi
tt
er)hav
ingr
ange100t
o1100bar
?

Answer
:-URV=1100bar

LRV=100bar

Rangedi
ff
erence=URV-
LRV/
4

=1100-
100/
4=250bar

0%,
span I
/Pi
nBar O/
PinMA

0%(
LRV) 100Bar 4MA

25% 350Bar 8MA

50% 600Bar 12MA

75% 850Bar 16MA

zahidkhn864@ gm [Link] Page11

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

100%(
URV) 1100Bar 20MA

Cal
i
brat
ethePT(
pressur
etr
ansmi
tt
er)hav
ingr
ange-
200t
o200bar
?

Answer
:-URV=200Bar

LRV=-
200Bar

Rangedi
ff
erence=URV-
LRV/
4

=200-
(-
200)
/4

=100Bar

0%,
span I
/Pi
nBar O/
PinMA

0%(
LRV) -
200 4MA

25% -
100 8MA

50% 00 12MA

75% 100 16MA

100%(
URV) 200 20MA

zahidkhn864@ gm [Link] Page12

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

NOTE-URV(
Upperr
angev
alue)LRV(
Lowerr
angev
alue)MA(
Mil
i
ampi
er)

Howdoy
oudoazer
ocheckonaDPt
ransmi
tt
er?

Answer
:-closebot
hthev
alv
esH.
P&L.
Psi
deopent
heequal
i
zingv
alv
ethe
out
putshouldbezer
o.

zahidkhn864@ gm [Link] Page13

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Par
tsoft
ransmi
tt
er

For
mul
afr
om per
centt
oma:
-%x0.
16+4

0%=MA? =0x0.
16+4, =0+4 =4MA

25%=MA? =25x0.
16+4 =4+4 = 8MA

50%=MA? =50x0.
16+4 =8+4 =12MA

[Link]

Whati
sfl
ow?

Answer:-i
tistherat
eofchangeofdif
ferent
ial
pressurei
scall
edf
[Link]
anyfl
uidsorli
quidsf
lowi
ngfrom oneplacet
oanot herpl
acear
ecall
edfl
ow.

zahidkhn864@ gm [Link] Page14

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
suni
toff
low?

Answer
:-t
heuni
toff
lowi
sfol
l
owi
ng:
-

1.L.
P.S(Li
tt
erpersecond)
,2.
G.P.
M( Gal
l
onpermi nute)
,3.
T.P.
H(Tonper
hour
),4.
kg/h,(
kil
ogr
am perhour
)5.L/M(l
it
terperminut
e)

Whati
sfl
owr
ate?

Answer:
-theamountofmat
eri
alpassest
hroughamedi
um i
naf
ixedt
ime
i
scall
edflowrat
e.

Whati
stot
alf
lowr
ate?

Answer
:-amountofli
qui
dthatf
lowspastagi
venpoi
nti
naf
ixedper
iodof
ti
meiscal
ledt
otalf
low.

Howmanyt
ypesoff
low?

Answer
:-t
her
ear
ethr
eet
ypesoff
low:
-

[Link]
qui
dfl
ow2.
gasf
low3.
sol
i
dfl
ow

Whati
sdef
erent
ial
pressur
e?

Answer
:-i
tisdi
ff
erencesofpr
essur
ebet
weent
wopoi
ntsi
nal
i
ne.

Whati
sthepr
imar
y(sensi
ng)el
ementf
orf
lowmeasur
ement
?

Answer
:-t
hepr
imar
yel
ementf
orf
lowmeasur
ementi
s:-

zahidkhn864@ gm [Link] Page15

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Or
if
icepl
ate [Link]

Fl
ownozzl
e [Link]
icf
lowmet
er

Vent
uret
ube [Link]
tr
asoni
cfl
owmet
er

Rot
amet
er

Pi
tott
ube

Whati
sor
if
icepl
ate?Andhowmanyt
ypesofor
if
icepl
ate?

Answer:-iti
sacircul
armet
alpl
atewi
thholeini
t.I
tisusedbet
weent
he
j
ointofpipe,wher
ef l
owmeasur
ementrequi
red.

I
tisf
ourt
ypes:
-

Concent
ri
cor
if
icepl
ate

Eccent
ri
cor
if
icepl
ate

Segment
alor
if
icepl
ate

Quadr
antor
if
icepl
ate

º
Concent
ri
corif
iceplat
e:-thi
stypeofor
if
iceplat
ehasaholei
nit
scent
re.I
t
i
susedforli
quid,gas,
steam,fl
owmeasur ement. Tab

Concent
ri
cor
if
icepl
ate

zahidkhn864@ gm [Link] Page16

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Eccentr
icori
fi
cepl
ate:
-thistypeofor
ifi
cepl
atehasahol
eawayf
rom i
ts
centr
[Link]
susedforviscousandslurr
yfl
owmeasurement
.

Segmentalor
if
icepl
ate:-thi
stypeofori
fi
cepl
atehasaholeinthef
orm of
segmental
ofacircl
[Link]
urr
yandcoll
oidal
flow
measurement.

Quadr
antor
ifi
cepl
ate:
-thi
sislookl
i
kesegment
alor
if
icepl
atebuti
tis
usedf
orcol
loi
dalf
lowmeasurement.

Howdoy
oui
dent
if
yanor
if
icepl
atei
nal
i
ne?

Answer:-anori
fi
ceplatei
swel
dedont heor
if
icepl
atewhi
chext
endsoutof
thel
inegivesi
ndicat
ionoft
heor
if
ice.

Howwi
l
lyoudet
ermi
nehi
ghsi
dei
napi
pel
i
ne?

Answer:
-iti
sdonebyt
heor
if
icepl
[Link]
abofor
if
icepl
atei
smar
kedon
upst
ream si
de.

Whyt
heor
if
icet
abi
spr
ovi
ded?

Answer
:-t
heor
if
icet
abi
spr
ovi
dedduet
othef
oll
owi
ngr
easons:
-

I
ndi
cat
ionofanor
if
icepl
atei
nal
i
ne.

Theor
if
icedi
amet
eri
smar
kedoni
t.

zahidkhn864@ gm [Link] Page17

Januar
y1, I
NSTRUMENTATI
ONPROCESS& CONTROL..
2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Themat
eri
aloft
heor
if
icei
smar
kedoni
t.

Thet
agnumberofor
if
icei
smar
kedoni
t.

I
tgi
vest
hei
ndi
cat
ionofani
nlet/HP(
highpr
essur
e)i
nal
i
ne.

Whygl
ycol
isr
ecommendedf
orf
il
li
ngi
mpul
sel
i
ne?

Answer:-becauseithasnon-cor
rosivepr
oper
ti
esanddoesnotmi
xwi
th
thevi
scousandot herfl
uidso,i
tisrecommended.

Whati
simpul
sel
i
ne?

Answer :-i
tisS.S( st
ainl
essst eel
)tubeandusedbetweenDPT/TX
(dif
ferenti
alpressurefl
owt ransmitt
er)andt
appingpoi
nt.I
tsdi
ameteror
sizeis(1/2”,3/8”,
1/4”)[Link](nati
onalpi
pingt
hread)

Whati
stappi
ngpoi
nt?

Answer
:-iti
saconnect
ingpoi
ntneart
heor
if
icepl
ate,
wher
eweconnect
i
mpulseli
ne.

Howwi
l
lyoudogl
ycol
fil
l
ingi
ntheseal
pot
?

Answer
:-[Link]
oset
hepr
imar
yisol
ati
onv
alv
e.

[Link]
hev
entont
heseal
-pot
.

[Link]
aint
heusedgl
ycol
ofi
fpr
esent
.

[Link]-
pumpont
heL/
Psi
dewhi
l
efi
l
li
ngt
heH/
Psi
dewi
th

zahidkhn864@ gm [Link] Page18

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

gl
ycol
.

[Link]
heequal
i
zerv
alv
[Link]
heL/
Psi
dev
alv
ecl
ose.

[Link]
artpumpi
ngandf
il
lgl
ycol
.[Link]
hesamepr
ocessf
orL/
Psi
de.

[Link]
oseont
hev
entont
heseal
-pot
.

[Link]
oset
heequal
i
zerv
alv
eandopenbot
hthepr
imar
yisol
ati
onv
alv
e.

Whati
sseal
-potorcondensi
ngpot
?

Answer:
-iti
samet al
potf
il
ledwi
thgl
ycol
usedwi
thf
lowt
ransmi
tt
erf
or
thest
eam ser
vice.

Anoperat
ort
ell
syout
hatf
lowi
ndi
cat
ioni
smor
e,howdoy
oust
art
checki
ng?

Answer:-[Link]
ansmi t
[Link]
seli
[Link]
ust
thezerobyequalizi
ngifnecessary.I
fstil
lthei
ndicati
oni
smor et
hencheck
[Link].I
[Link]
[Link]
deif
not.I
fsti
llpr
oblem exi
stsafterthencali
bratet
het r
ansmi
tter
.

I
ftr
ansmi
tt
erLP&HPsi
dei
sconnect
edwr
ongwhatwi
l
lbeout
-put
?

Answer
:-out
-putwi
l
lbeshowr
ever
sesi
gnal
.

I
fwi
rei
sconnect
edwr
ongwhatwi
l
lbeout
-put
?

Answer
:-er
rori
nsi
gnal

zahidkhn864@ gm [Link] Page19

Januar
y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
sthef
inal
elementf
orf
lowmeasur
ement
?

Answer
:-f
lowt
ransmi
tt
er

Whati
sthef
inal
elementf
orf
lowcont
rol
?

Answer
:-f
lowcont
rol
val
ve

Whati
sRot
amet
erorv
ert
exf
lowmet
er?

Answer:-i
tist
hepri
maryelementf
orflowmeasurement
.Iti
sdir
ect
ly
mountedinthepi
peli
ne.I
tdoesnotrequi
reanyi
mpulse-
li
ne.I
thasa
moveabl
eslidewhi
chmov es,
whenitsensethef
low.

Note:
-manifol
ddoesnotusedwi t
htemperat
uretransmi
tt
erbecausei
t
doesnotneedanyi
mpul seli
ne.
butfl
owtransmit
terismount
edon
manif
oldbecausei
trequir
esimpul
seli
ne.

Whati
sfl
ownozzl
e?

Answer:
-iti
saprimaryel
ementforf
lowmeasurementandi
t’
sdi
rect
ly
changet
heflow.I
tismainl
yusedinsteam l
i
ne.

Whati
sAnnul
ar?

Answer:
-thepr
imar
yelementf
orf
lowmeasurementitisdi
rect
lyan
i
nstal
l
edinthepi
peli
neanditi
smainl
yusedi
nliqui
dline.

Whati
svent
uryt
ube?

Answer
:-iti
sthepr
imar
yelementf
orf
lowmeasur
ementi
tisani
nst
all
edi
n
pi
peli
nethisi
susedmainl
yint
hegasl
ine.
zahidkhn864@ gm [Link] Page20
Januar
y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Howyouwil
li
nst
all
aDPT/
TX(
dif
fer
ent
ial
pressur
etr
ansmi
tt
er)i
nli
qui
d,
st
eam,gasi
nali
ne?

Answer:-
[Link]
quidli
nethet
ransmit
teri
sinstall
edbel
owt
heor
if
icepl
ate,
becausetheli
quidhasthepr
opert
yofselfdraini
ng.

Or
if
icepl
ate

Fl
owdi
rect
ion

Pr
imar
yisol
ati
onv
alv
e

(
LIQUI
DSERVI
CE) 3way
smani
fol
dval
ve

+ -
- Fl
owt
ransmi
tt
er

2.I
ngasli
net
hetr
ansmit
teri
sinstal
l
edabov
etheor
if
icepl
atebecauset
he
gashast
hepr
oper
tyofsel
fventi
ng.

zahidkhn864@ gm [Link] Page21

Januar
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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

+ -
- f
lowt
ransmi
tt
er

3waymani
fol
dval
ve

(
Gasser
vice)

Pr
imar
yisol
ati
onv
alv
e

Fl
owdi
rect
ion

Or
if
icepl
ate

3.I
nsteam li
nethetransmit
teri
sinstal
l
edbelowtheori
fi
ceplat
ewi t
hseal-
pot/condensingpotbecausethesteam hast
heproper
tyofcondensat
ion.

Or
if
icepl
ate

Fl
owdi
rect
ion

zahidkhn864@ gm [Link] Page22

Januar
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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Pr
imar
yisol
ati
onv
alv
e

(
Steam ser
vice) Condensat
epot

3waymani
fol
dval
ve

+ - f
lowt
ransmi
tt
er

[Link]
el

Whati
slev
el?

Answer
:-Thedi
ff
erencebet
weent
wohei
ght
siscal
l
edl
evel
.

Whati
stheuni
tofl
evel
?

Answer
:-t
heuni
tofl
evel
is:
-

cm (
cent
imet
er)
,mm (mil
l
imet
er)
,mmwc(
mil
l
imet
erwat
ercol
umn)
,
mmh2o(mil
li
meterwat
er)
,mmhg(mi
ll
i
met
ermer
cury
)

zahidkhn864@ gm [Link] Page23

Januar
y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
sthepr
imar
yel
ementf
orl
evel
measur
ement
?

Answer
:-t
hepr
imar
yel
ementf
orl
evel
measur
ementar
ethese:
-

Si
ghtgl
ass

Lev
elt
rol
lor(f
loatt
ypeordi
spl
acert
ype)

Ul
tr
asoni
clev
elmeasur
ement

Bobandt
ape

Howmanymet
hodsav
ail
abl
eforl
evel
measur
ement
?

Answer
:-t
womet
hodsar
eav
ail
abl
eforl
evel
measur
ement
:-

Di
rectmet
hods

I
ndi
rectmet
hods

[Link]
rectmet
hod:-t
hisissi
mplestmethodofmeasuri
ngli
qui
dlevel
.Ini
t
l
eveli
smeasuredir
ectl
ybythelevel
elementorl
evel
indi
cat
ors.

Si
ghtgl
ass

Bobandt
ape

Lev
elt
rol
l(f
loatt
ypeordi
spl
acert
ype)

A)Sightgl
ass:-I
tisagraduatedt
ubeoftoughgl
assandinst
all
edona
vesselort
[Link]
dlev
eli
tsshowsthati
slev
elinascal
e.

zahidkhn864@ gm [Link] Page24

Januar
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NSTRUMENTATI
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

I
tist
wot
ypes:
-A)Nor
mal
sightgl
assB)Magnet
icsi
ghtgl
ass

[Link]
mal
Sightgl
ass:
-iti
smount
edsi
deoft
hev
essel
toshowt
hel
evel
of
l
iqui
d.

[Link]
icsi
ghtgl
ass:
-iti
sfi
eldmount
edi
nst
rumentusedi
npr
essur
ized
tank.

B)Bobandtape:-Abobweightandmeasur
ingt
apepr
ovi
dedt
hemost
si
mpleanddirectmet
hodofmeasuri
ngli
qui
dlevel
.

Tapemeasur
e

Tank hi
ghestpoi
ntr
eachedbyl
i
qui
d

Li
qui
d di
stancet
obemeasur
edaf
tert
apei
stakenoutoft
ank

Bob(
wei
ght
)

zahidkhn864@ gm [Link] Page25

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

C)Leveltr
oll
(fl
oattypeordispl
acertype)
:-iti
samostdev iceofalevel
[Link]
swor kontheprinci
palof‘
ARCHMEDI S’.Whenabody
i
mmer sedinali
quidtheweightofthebodyi sequal
totheweightofthe
l
iqui
ddispl
aced.(I
tsconsi
stofadi spl
acerthatfl
oat
sont heli
qui
d)

Howmanyt
ypesofl
evel
trol
l
?

Answer
:-t
her
ear
etwot
ypesofl
evel
trol
l
.

[Link]
mal
lev
elt
rol
l

I
nter
facel
evel
trol
l

[Link]
mall
evelt
rol
l:-whenonet
imeoft
hel
i
qui
dpr
esenti
nthet
ank,
we
ar
eusetonor
mal l
evelt
rol
l.

[Link]
erf
acelevelt
rol
l
:-whentwodi
ffer
entt
ypeanddi
ffer
entspeci
fi
c
gravi
tyi
spresenti
nthetank,
weareusetoi
nter
facel
evelt
rol
l.

2.I
ndirectmethod:-I
nt hi
smet hodl
eveli
smeasur
edbythehelpof
[Link]
quidinatankexert
sfor
ceonthewall
softhet
ankthi
s
forceisaknownashy drost
ati
cpressur
[Link]
ement
sofindi
rectmet
hod:
-

(A)AI
RBELLOWS(B)PRESSUREGAUGE(
C)BUBBLERMETHOD (
D)
ULTRA-SONI
CMETHOD

(A)AIRBELLOWS: -i
nitbell
owelementconnectedbythetubingwiththe
pressureindi
cator
.Airi
ssealedinthebel
[Link]
l
iquidinthetankri
sestheliqui
dfl
exesthebell
owswhichcompr esstheai
r
abovethebellowssosealedairtr
ansmitt
edtotheindi
catorwhichis
cali
bratedinter
msoft helevel
.

zahidkhn864@ gm [Link] Page26

Januar
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

(B)PRESSUREGAUGE: -Thepressur
egaugelocatedatzerolevelofthe
l
iqui
dinav esselanyr
iseinthelevel
causeanincreaseofpressurewhich
canbemeasur [Link] kedi
nt heunitof
l
evelmeasurement

(C)BUBBLERMETOD: -Apipei
smount edi nthevesselv
erti
call
ywithit
s
openendatt hezerolevel
theotherendoft hepipeisconnectedtothe
regulat
edairsuppl
yandt oalevelmeasur [Link]
heair
pressureunti
lbubbl
escanseensl owlyleavi
ngf r
om openendofpi pethe
gaugemeasur ethebackpressureofairneededt oover
comef r
om li
quid
pressurethegaugeismarkedinlevelunit
.

(
D)ULTRA-SONICMETHOD: -I
tisthepr
imaryelementf
orl
evel
measur
[Link]
sdi
rectl
yconnectedtothetopofthet
ankwit
houtany
i
mpulsel
ine.I
tsmeasurethelevel
byultr
asonicwave.

Howdoy
oumountl
evel
transmi
tt
erf
orcl
osedv
essel
andopenv
essel
?

Answer:-CLOSETANK:-I
nclosetanktheH.
Psideoftransmit
teri
s
connect
edthebaseoft
[Link]
ansmitt
erisconnect
ed
totheuppersi
deoft
hetankthroughi
mpulsel
ine.

OPENTANK; -I
[Link]
deofthetr
ansmit
teri
sconnectedt
othe
bott
om ofthet
[Link]
deofthet
ransmit
teri
sopen(vent
)to
atmospher
e.

Whati
suseofzer
oel
evat
ionandsuppr
essi
on?

zahidkhn864@ gm [Link] Page27

Januar
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer:
-suppressi
onandel
evat
ionar
eusedonlevel
appl
i
cati
onwher e,
tr
ansmit
teri
snotmountedonthesamelev
[Link]
egwherecondensabl
e
vapor
sarepresent.

Whatar
ezer
osuppr
essi
onandzer
oel
evat
ion?

Answer :-ZEROSUPPERSI ON: -Insomecasei tisnotpossi bletomounta

l
ev eltr
ansmi tt
er(DTP)att hebaseoft [Link] het r
ansmi tterhasto
bemount edbel owt hebaseoft het [Link] iqui
doft hetankexer t
sa
pressurethatispr opor t
ionaltoitslev elheightont hehighpr essuresideof
thetransmi t
[Link] i
qui dintheH. Pi mpulsel i
neal soexertsapr essureon
thehighsi deandi tispr esentatall ti
[Link] spr essurecauseanout -put
signalthatishighert hant he4mADCwhent ankisempt yandmor ethan
20mADCi ftanki [Link] t
ioni scalledzerosuppr essionandi tcan
bedonedur i
ngcal ibrati
on.

ZEROELEVATI ON: -whenawetl egi nstal

lat
ionisusedt helowpressure
sideoft [Link]
lalwaysgetahi ghpr essurethant [Link] othe
wei ghtofthewetlegisequal orgreaterthanthehei ghtofl
iqui
dlevelinsi
de
thet [Link]
he/\Psensebyt het ransmit
teralway snegati
ve.I
f
transmi t
terwer
enotcal i
bratedforthisnegativ
eer rortheout-
putislowat
[Link]
et r
ansmi t
terout-putapositi
ver angeadditi
onisneeded.
Thist echni
queiscall
edzer oelevati
on.

Whatwi
l
lhappeni
fthedi
spl
acerf
all
enhasdownwhi
l
einl
i
ne?

Answer
:-t
heout
-putwi
l
lbeMaxi
mum.

Whatwi
l
lhappeni
fthedi
spl
acerhasahol
eini
twhi
l
einl
i
ne?

Answer
:-t
heout
-putwi
l
lbeMi
nimum.

Whati
sthel
i
mit
ati
onofl
evel
trol
l
?
zahidkhn864@ gm [Link] Page28
Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer:-t
heli
mi t
ati
onofal
evel
trol
l
sthati
tcannotbeusedf
orl
engt
hs
morethan72”inch.

[Link]
atur
e

Whati
stemper
atur
e?

Answer:-t
hemeasur
inghot
nessorcol
dnessofabodyi
scal
l
ed
temper
ature.

Whati
stheuni
toft
emper
atur
e?

Answer:
-unitoftemperat
urei
s:-[Link]
eecent
igr
ade,
Cel
[Link]
ee
Fahr
enheit
.[Link]
[Link]
ne

0
Degreecent
igr
ade,Cel
sius:
-Celsi
usorcent i
grade( C)scal
eintr
oducedin
about1742byaSwedishprofessorCel
[Link]
nttemperat
ure
0 0
onCelsi
[Link]
ureonscal ei
s0C.

0
DegreeFahrenheit
:-Fahrenheit(F)scal
eintr
oducedi
n1709byaGer man
phi
losopherFahrenhei
[Link]
ingpointtemper
atureonFahr
enhei
tis2120F.
I
cepointtemperatureonFahr enhei
tis320F.

0
Degr
eeKelvi
n:-Kel
vin(K)scal
eisi
ntr
oducein1848byLor
dKelv
[Link]
li
ng
0
poi
nttemper
atureonKel
vinis-
373.
[Link]
nttemper
atur
eonKelvi
nis
0
273.
15K.

Degr
eeRanki
ne:
-Ranki
nescal
[Link]
l
ingpoi
ntt
emper
atur
eonr
anki
ne

zahidkhn864@ gm [Link] Page29

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

i 70R.I
s671. cepoi
ntt
emper
atur
eonr
anki
nei 70R.
s491.

Whati
sthepr
imar
yel
ementf
ort
emper
atur
emeasur
ement
?

Answer
:-t
hepr
imar
yel
ementorsensi
ngel
ementf
ort
emper
atur
e
measur
ementi
s:

Ther
momet
er

Ther
mocoupl
e

Resi
stancet
emper
atur
edet
ect
or(
RTD)

Py
romet
er

Whati
sTher
momet
er?

Answer
:-i
tisai
nst
rumentwhichcanmeasur
ethehot
nessorcol
dnessof
abodyi
scall
edt
hermometer
.

Whati
sther
mocoupl
e?

Answer:-I
tisaprimaryorsensingelementfortemperatur
emeasur ement.
I
tisusedforhi
ght [Link]
smadeoft wodissi
mil
ar
metal
li
cwiresjoi
[Link] unct
iontouchestheheat
fl
owtoanotherjunct
ionthatmeansheatf l
owhotj unct
iontocoldjunct
ion,
i
tisbasedonSEEBACKEFFECT.

zahidkhn864@ gm [Link] Page30

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Hotormeasur
ing col
dorr
efer
ence
j
uncti
on

Junct
ion

Howmanyt
ypesoft
her
mocoupl
e?

Answer
:-

Ther
mocoupl
e Posi
ti
vewir
emadeof Negat
ivewi
reand Range00C
Type mater
ial
andcol
ourof col
our
wir
e

TYPE(
T) Copperandbl
ue Const
ant
anand 2500Ct
- o3500C
red

TYPE(
J) I
ronandwhi
te Const
ant
anand 400Ct
- o7500C
red

TYPE(
E) Chr
omel
andpi
nk Const
ant
anand 1830Ct
- o7000C
red

TYPE(
K) Chr
omel
andy
ell
ow Al
umel
andr
ed -2000Cto
0
1200C

TYPE(
S) Pl
ati
num,
10%r
hodi
um, Pl
ati
num andr
ed 00Ct
o16000C
bl
ack

TYPE(
R) Pl
ati
num,
13%r
hodi
um, Pl
ati
num andr
ed 00Ct
o16000C
bl
ack
zahidkhn864@ gm [Link] Page31
Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

TYPE(
B) Pl
ati
num,
30%r
hodi
um, Pl
atinum 00Ct
o16000C
gr
ay 6%rhodi
um,
red

zahidkhn864@ gm [Link] Page32

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Most
lyusedBt
ypet
her
mocoupl
e.

Whyt
her
mowel
li
sused?

Answer
:-thermowelli
susedtoprotectthermocoupl
ef r
om physi
cal
damageduringhandl
i
ngandnormal operati
on.I
tisal
sousedt oprot
ect
ther
mocouplefr
om corr
osi
on,
erosion,abrasi
on,andhighpr
essureprocess.

Mater
ialf
orther
mowell
:-[Link]
ainl
essst
eel
b.I
nconel
[Link]
[Link]
l
oy
st
[Link]
ell
oy‘C’
.

Whati
sski
nther
mocoupl
e?

Answer:-ski
nther
mocoupleisthosewhi
charedir
ect
lyconnect
edt
othe
processwit
houtanyther
mowel l
.Anditi
susedtomeasureskin
temperat
ureofboil
erandfur
nace.

Whati
sRTD?

Answer :-t
hepr i
maryel
ementforlowtemperaturemeasur ement
.Itis
consistoffi
vewi r
ewrappedaroundandinsul
ationenclosedinamet al
-
[Link] ,
(pl
ati
num)cu, (
copper
)Ni ,
(nickel
)andit
sr angei
s
0 0
-250Ct o600C.

Mat
eri
alsv
aluept
:-0.
385,
cu:
-.00386,
Ni:
-.00384

Howmanyt
ypesofRTD?

Answer
:-t
her
ear
ethr
eet
ypesofRTD.

Twowi
reRTD

zahidkhn864@ gm [Link] Page33

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Thr
eewi
reRTD

Fourwi
reRTD

Twowi
reRTD:
-Iti
susedf
orshor
tdi
stancef
iel
dtol
ocal
panel
.

+Whi
te

Red

Thr
eewireRTD:-I
tisusedforl
ongdi
stancef
iel
dtocont
rol
room.I
tis
moreaccur
atet
hantwowi r
esRTD.

+ Whi
te

r
ed

r
ed

fourwir
eRTD:-I
tisal
sousedforl
ongdi
stancef
iel
dtocont
rol
room.I
tis
accurat
eandmoresensi
ti
vethant
woandt hr
eewir
eRTD.

zahidkhn864@ gm [Link] Page34

Januar
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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

+ Whi
te

+Whi
te

-Red

-Red

Whati
spy
romet
er?

Answer:-all
temper atur
emeasur ementmet hodsaredir
ectcont acttype
dir
ectmethodi snotsuitableformeasur ementoftemperat ur
eabov e
0
[Link] hemel tduetodi r
ectcontactwithhi
ght emperature.
0
Pyrometereasilymeasuret emper at
ureabov [Link] ksonr adi
ati
on
ofheatexert
edbyt hehotbodyanddet [Link]
bodyexertsradiat
ionlensobser v
ei tandtransferi
ttot
hermopi l
ef or
fur
thermeasur ementprocess.

Whati
sther
mopi
l
e?

Answer
:-whenmor
ethanonet
her
mocoupl
eisusedi
nser
iest
hati
scal
l
ed
ther
mopil
e.

Whati
sPT100means?

Answer
:-100Ωr
esi
stancesout
-putat00Ct
emper
atur
eforpl
ati
num wi
re
RTD.

Howwi
l
lyoui
dent
if
yther
mocoupl
eandRTD?

Answer
:-byusi
ngamult
i met
erputt
heknobonohmsandcheckRTDit
0
shows100Ω[Link]
mocoupl
eshows0Ωbecausemetalsar
e
zahidkhn864@ gm [Link] Page35
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y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

f
usedt
oget
heratoneend.

[Link]
ve

Whati
scont
rol
val
ve?

Answer:-i
tisafi
nalel
ementthr
oughwhi
chwecont
rol
all
thepr
ocess
var
iabl
eiscall
edcontr
olv
alve

Howmanyt
ypesofcont
rol
val
ve?

Answer
:-t
her
ear
etwot
ypesofcont
rol
val
ve.

Dependi
ngonbody

Dependi
ngonact
ion

[Link]
ngonbody:
-globevalve,
anglev al
ve,
butterfl
yval
ve,
gat
ev al
ve,
threewayval
ve,pl
ugval
ve,checkvalve,bal
lval
ve,
pr essur
erel
i
efval
ve,
solenoi
doperat
edval
ve,di
aphragm valv
e.

2.
dependi
ngonact
ion:
-a)ai
rtocl
oseandb)ai
rtoopen

Airtocl
ose:-t
hevalv
ewhi
chi
scl
osedduet
oincr
easei
nai
rpr
essur
eis
call
edairt
oclose.

Airtoopen:-t
hevalv
ewhi
chi
sopenduet
oincr
easei
nai
rpr
essur
eis
call
edairtoopen.

Wher
eisusedai
rtocl
oseandai
rtoopenv
alv
e?

zahidkhn864@ gm [Link] Page36

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer
:-ai
rtocloseusedcooli
ngwaterl
i
neandsaf
etyr
eli
efl
i
[Link]
rto
openi
susedsteam li
neandfeedli
ne.

Howmanyt
ypesofgl
ovev
alv
e?

Answer
:-t
her
ear
etwot
ypesofgl
obev
alv
e:-

Si
ngl
eseat
edv
alv
e

Doubl
eseat
edv
alv
e

Whatar
eI/
PandP/
I?

Answer
: -i
tisadevi
cewhichisconver
tel
ect
roni
csignalt
opneumat
ic
si
gnali
scalledI
/[Link]/Iconver
tpneumat
icsi
gnaltoel
ect
roni
csi
gnal
.
Thi
sisthepartofcont
rol
valve.

Whati
sconv
ert
er?

Answer
:-aconvert
eri
sadev
icet
hatconv
ert
sonet
ypeofsi
gnal
int
o
anot
hert
ypeofsignal
.

zahidkhn864@ gm [Link] Page37

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

4-
20mA

Contr
olSi
gnal
Pneumati
cOutput
A

FeedbackWi
ri
ng(
3Wi
res,
Shi
elded)

zahidkhn864@ gm [Link] Page38

Januar
y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Ai
rtoopenv
alv
e Ai
rtocl
osev
alv
e

PARTSNAMEOFCONTROLLVALVE

Whatar
ethepar
tsofcont
rol
val
ve?
zahidkhn864@ gm [Link] Page39
Januar
y1, I
NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer
:-t
hepar
tsofcont
rol
val
vei
s:-

Diaphragm [Link]
agm [Link]
[Link]
mit
[Link]
[Link] [Link]
l
ink/linkage12.I/Pconvert
[Link] [Link]
[Link]
[Link]

Howwil
lyoucheckthecont
rol
val
ve,
remov
e,wor
k,cal
i
brat
e,onacont
rol
val
vewhi
lei
tisi
npipeli
ne?

Answer :-fi
rstofall
,getthewor [Link]
[Link]
cadethewor kingar [Link]
ol v
alveshouldbeinful
lyopen
conditi
[Link]
etvalvei sdischar
ge( manualvalv
e).Openthebypass
i
nletandout letval
[Link]
l
lpr essureexit
sr emovecontrolval
veandsent
i
ntot hewor kshopf ormaintenance.

Whati
sact
uat
or?

Answer
:-apneumat
icel
ect
ri
cal
lypower
eddev
icet
hatsuppl
i
esf
orceand
moti
ontoopenandcl
oseaval
ve.

Whati
sboost
er?

Answer:-pr
ovideshi
ghcapaci
tyai
rfl
owt
otheact
uat
orofav
alv
eand
i
ncreasethespeedoflar
geval
ve.

Whati
sposi
ti
oner
?

Answer
:-aposi
ti
oneri
samechani cal
lyconnect
edtoitsact
uat
orandt
hat
aut
omati
cal
lyadj
usti
tsout
-putaccordi
ngtotheinputsi
gnal
.

Whati
sli
mitswi
tch?

zahidkhn864@ gm [Link] Page40

Januar
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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer
:-aswit
chwhichi
ndi
cat
eval
veposi
ti
onopenorcl
osebysendi
ng
si
gnalt
othecontr
olr
oom.

Whati
srel
ay?

Answer
:-adev
icethatt
akesanel
ectr
ical
,pneumat
ici
nputsi
gnaland
pr
oduceanout
-putfl
owofair
.Therel
ayisanint
erv
alpar
toftheposi
ti
oned.

Whati
spr
essur
esaf
etyv
alv
e?

Answer
:-i
tisavalvethatr
eleasesthepressuredi
rectl
[Link]
l
inepr
essureexceedstheset-poi
nt.I
tiscall
edpressuresaf
etyval
ve.

[Link]
NG

Whati
sloop?

Answer:-i
nst
rumentli
kecontrol
ler
s,recor
ders,
indi
cator
s,tr
ansmitt
er,
val
ves,
pumpset c,
areint
erconnectedtoperf
orm speci
fi
ctaskiscal
led
l
oop.

Whati
sloopchecki
ng?

Answer :-af
teri
nstall
ati
onofalli
nst
rument s,toconfir
mt hesi
gnal
continuit
yfr
om primaryinst
rument(
transmi t
ter,swit
ches)toPLCorDCS
system andfrom DCSorPLCt othefinalcontrolel
ementsuchascontrol
valv
es, damperON/ OFFv al
ve,
motoroper at
edv alveetc.

zahidkhn864@ gm [Link] Page41

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Howmanyt
ypesofl
oop?

Answer
;-t
her
ear
etwot
ypesofl
oop:
-

Openloop:
-inopenl
oopf
lowofdat
a/si
gnal
isonl
yonewayf
rom
i
nstr
umenttoconsol
e. CCR

CONSOLE
10PTX
10JB
MC

Closeloop:-i
ncl
oseloop f
loworsignal
/dat
aisbot
hway
fr
om instr
umenttoconsol
eandconsol
etofi
nalelementi
nst
rument
.
CCR

10PTX
10JB
MC
CONSOLE

MC
10JB
FI
NALELEMNET

zahidkhn864@ gm [Link] Page42

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

CCR:
-CENTRALCONTROLROOM

CR:
-CONTROLROOM, UCP:
-UNI
TCONTROLLPANNEL

JB:
-JUNCTI
ONBOX, MC:
-MARSHELLI
NGCABI
NET

LCP:
-LOCALCONTROLLPANNEL,
PTX:
-PRESSURETRANSMI
TTER

Whati
sconsol
e?

Answer
:-i
tisaper
sonnel
comput
erbasedsy
stem whi
chi
sconsi
stofPLC
&DCS.

Whati
sPLC?

Answer:-i
tisaprogr
ammabl elogiccont r
oll
erinwhichapr ogr
am feedthat
i
sbasedonl adderl
ogicthatcont r
olstheinstrumentbyr eceivi
nginput
si
gnal&[Link] susuall
ycomput er
sconnect edtoa
setofi
nput/out
[Link] ersareprogrammedt orespondto
i
nputsbysendingout-
putt omai nt
ainallprocessatsetpoi nt.

Whati
sDCS?

zahidkhn864@ gm [Link] Page43

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer:-dist
ri
but
edcontrolsy st
em i
scont
rol
l
erthatperf
ormscontr
ol
funct
ionprovi
dereadi
ngofpr ocessstat
us,
maint
aindatabaseand
advancedman-machine-
interface.

Whatar
ethet
ool
srequi
redf
orl
oopchecki
ng?

Answer
:-Thet
ool
srequi
redf
ort
hel
oopchecki
ngi
s:-

Scr
ewdr
iverset

Spannerset(
open-
end&r
ing)

Boxspannerset

Adj
ust
abl
espanner(
scr
ewspanner
)

Cut
ti
ngpl
i
ers

Nosepl
i
ers

Ter
minal
connect
or

Measur
ingt
ape

Ver
niercal
i
per(
opt
ional
)

Whati
stheequi
pmentr
equi
redf
orl
oopchecki
ng?

Answer:-
[Link]
[Link]
or3.
mvsi mulat
[Link]
ance
box(DRB)[Link]
ecal
ibrat
[Link]
essurecali
brat
or(druck)[Link]
[Link]
tr
ogencyl
inderwit
hpressur
eregulat
or.

zahidkhn864@ gm [Link] Page44

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whatar
ethet
hingshav
einal
oopf
older(
package)
?

Answer
:-l
ooppackagemeansaf
il
efol
derconsi
stsof
:-

I
nst
rumentl
oopdi
agr
am (
LID)

Pi
pingandi
nst
rumentdi
agr
am (
P&I
D)

I
nst
rumentdat
asheet

I
nst
rumentcal
i
brat
ionr
epor
t

Loopchecki
ngr
ecor
dingf
orm

I
nspect
ioncheckl
i
st

Wi
ri
ngdi
agr
am

Locat
iondi
agr
am

Megger
ingt
estsheet

Howy
ouwi
l
lst
artl
oopchecki
ng?

Answer
:-f
ir
stst
ept
oloopcheck

Checkandconf
ir
mthewi
ri
ngi
scor
rectaccor
dingt
oILD.

Makesur
enol
ooseconnect
ionsar
epr
esenti
nthel
oopwi
ri
ng.

Cl
osekni
feswi
tchandcheckv
olt
ageacr
osst
het
ermi
nal
s.
zahidkhn864@ gm [Link] Page45
Januar
y1, I
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

ChecktherangeinDCS/PLCwhet hertheinst
rumentcali
brat
ionsr
angei
n
datasheetasininst
rumentconf
igurati
[Link]
gurati
oncanbe
checkedbyfiel
dcommuni cat
orandv eri
fy.

Usecommuni catordevicet
ocontacttoCCRpaneloper
atorandcheckthe
readi
ngs@ 0%i [Link]
mulatetheinput25%,
50%,75%,&100%,and
confi
rmtheindicat
ionsinDCSarecor r
ect.

Panel
soper
ati
onresponsibi
l
ityi
stocheckandrecor
dthevalueinITD
for
msalsot
healarm set
ti
ngandr esponsear
ecorr
ectr
especti
vely
.

I
fanyinst
rumentl
oopsisnotwor
kingthenthecor
respondingl
oop
packaget
obekeptinsepar
atepl
aceforthetr
oubl
eshootingpurpose.

Thetroubl
eshooti
nggroupconsi
stofateam oft
alentedtechni
cian,
to
checkandveri
fyeachandever
ypointi
nthelooptofindthefaul
tsand
sol
ve.

Theloopswhichhavecompletedtr
oubl
eshoot
ing,
wil
lhandov
ert
oloop
checki
ngteam forf
inal
loopcheck.

Howy
ouwi
l
lloopcheckofpr
essur
etr
ansmi
tt
er?

Answer:-closetheisol
ati
onv al
veinmanifoldandopendrai
nvalv
et hen
connecttheportablepr
essurecali
brator(
DRUCK)tothedrai
nportwi t
hout
apply
[Link]
ngi nCCRbycommuni cat
ingwiththe
paneloperati
[Link]
oiscorrect
,thenapply25%,50%,75%,&100%and
recor
dther eadi
ngi nDCS/PLCaccor di
ngl
y.

Whati
scommi
ssi
oni
ng?

Answer:-i
tisaproceduref
orl
oopchecki
ngandst
art
-uppl
antandf
act
ory
accept
ancetest(
FAT) .
zahidkhn864@ gm [Link] Page46
Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Whati
spr
e-commi
ssi
oni
ng?

Answer
:-t
heprocedur
ewher
ewearei
nst
all
i
ngt
hei
nst
rument
sanddot
he
wir
ingi
scal
ledpr
e-commi
ssi
oni
ng.

Howmanyt
ypesofcabl
e?

Answer
:-t
her
ear
ethr
eet
ypesofcabl
e:-

Powercabl
e:-usedbyel
ect
ri
cal
depar
tmentgener
all
ybl
ackcol
our
.

Cont
rol
cabl
e:-usedbyi
nst
rumentdepar
tmentgener
all
ygr
aycol
our
.

Tel
ecom cabl
e:-usedbyt
elecom depar
tmentgener
all
ymul
ticol
our
.

Howmanyt
ypesofcont
rol
cabl
e?

Answer
:-i
tist
wot
ypes:
-

I
.S:
-inst
ri
cal
l
ysaf
esy
stem (
iti
sinsul
ated)

N.
S:-non-
inst
ri
cal
l
ysaf
esy
stem (
iti
snoti
nsul
ated)

Whati
sHART(
HFCorSFC)
?

Answer
:-H.
A.R.
T:-hi
ghwayaddr
essabl
eremot
eter
minal

H.
F.C:
-har
tfi
eldcommuni
cat
or,
S.F.
C:-smar
tfi
eldcommuni
cat
or

Whati
sHART-
TRANDUCER/
TERMI
NAL?

zahidkhn864@ gm [Link] Page47

Januar
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Answer:-iti
sadev i
cethr
oughwhichwearecal
i
brat
etheloopcheckand
funct
iontestthei
nstr
ument,andwhi
chisbel
ongtosmartfami
ly
.Anditi
s
ahandhel dfi
eldt
erminal
.

Whati
sSMART-
FAMI
LY?

Answer:
-theenti
rei
nst
rumentwhi
chi
sint
erf
acewi
tht
heHARTf
ami
l
yis
cal
ledSMART-FAMILY.

Note:-1)Pri
marycabl
e:-t
hecablei
scomingf r
om contr
olr
oom toj
unct
ion
boxis call
edpri
marycabl
[Link]
marycabl
ealsoknownasmai ncabl
eand
multi
[Link]
eismanypairi
npri
marycable.1pair=2core

2)Secondar
ycabl
e:-thecablei
scomingtr
ansmitt
ertojuncti
onboxi
s
cal
l
edsecondar
ycableorbranchcabl
e.I
nsecondarycablehavi
ngonl
y1
pai
r.

[Link]
ATI
ON(
SHORTFORM)

1.
PT Pr
essur
etr
ansmi
tt
er 38.
TIT Temper
atur
eindi
cat
or
tr
ansmi
tt
er

2.
PIT Pressur
eindi
cat
or 39.
T/C Ther
mocoupl
e
tr
ansmitt
er

3.
PI Pr
essur
eindi
cat
or 40.
RTD Resist
ancet
emper
atur
e
detect
or

zahidkhn864@ gm [Link] Page48

Januar
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

4.
PG Pr
essur
egauge 41.
TI Temper
atur
eindi
cat
or

5.
PS Pr
essur
eswi
tch 41.
TG Temper
atur
egauge

6.
PSL Pr
essur
eswi
tchl
ow 42.
TCV Temper
atur
econt
rol
val
ve

7.
PSH Pr
essur
eswi
tchhi
gh 43.
TS Temper
atur
eswi
tch

8.
PE Pr
essur
eel
ement 44.
TSL Temper
atur
eswi
tchl
ow

9.
PSV Pr
essur
esaf
etyv
alv
e 45.
TSH Temper
atur
eswi
tchhi
gh

10.
PCV Pr
essur
econt
rol
val
ve 46.
TIC Temperat
urei
ndi
cat
or
cont
rol
l
er

11.
PIC Pr
essur
eindi
cat
orcont
rol
l
er 47.
I/
P Cur
rentt
opneumat
ic

12.
FT Fl
owt
ransmi
tt
er 48.
CV Cont
rol
val
ve

13.
FIT Fl
owi
ndi
cat
ort
ransmi
tt
er 49.
R/C Recor
der

[Link] Fl
owi
ndi
cat
or 50.
MOV Mot
oroper
atedv
alv
e

15.
FG Fl
owgauge 51.
SOV Sol
enoi
dopenv
alv
e

16.
FS Fl
owswi
tch 52.
PLC Pr
ogr
ammabl
elogi
ccont
rol

17.
FSL Fl
owswi
tchl
ow 53.
PS Powersuppl
y

zahidkhn864@ gm [Link] Page49

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

18.
FSH Fl
owswi
tchhi
gh 54.
DCS Di
str
ibut
edcont
rol
syst
em

19.
FCV Fl
owcont
rol
val
ve 55.
JB Junct
ionbox

20.
FIC Fl
owi
ndi
cat
orcont
rol
l
er 56.
TB Ter
minal
block

21.
FE Fl
owel
ement 57.
STB Si
gnal
ter
minal
block

22.
PDT Pressur
edif
fer
ent
ial 58.
ZB Zani
erbar
ri
er
tr
ansmitt
er

23.
PR Pr
essur
erecor
der 59.
EMF El
ect
romot
ivef
orce

24.
PRC Pr
essur
erecor
dercont
rol
l
er 6o.
SST St
ainl
essst
eel
tube

25.
LT Lev
elt
ransmi
tt
er 61.
MCB Mot
orci
rcui
tbr
eaker

26.
LIT Lev
eli
ndi
cat
ort
ransmi
tt
er 62.
DB Di
str
ibut
ionbox

27.
LE Lev
elel
ement 63.
ELCB Ear
thl
eakageci
rcui
tbr
eaker

28.
LG Lev
elgauge 64.
OLCB Oi
ll
eakageci
rcui
tbr
eaker

29.
LS Lev
elswi
tch 65.
PVCT Pol
yvi
nyl
chl
ori
det
ube

30.
LSL Lev
elswi
tchl
ow 66.
UPS Uni
nter
rupt
edpowersuppl
y

31.
LSH Lev
elswi
tchhi
gh 67.
AI Anal
ogi
nput

zahidkhn864@ gm [Link] Page50

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NSTRUMENTATI
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2018
QUESTI
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32.
LI Lev
eli
ndi
cat
or 68.
AO Anal
ogout
put

33.
LIC Lev
eli
ndi
cat
orcont
rol
l
er 69.
DI Di
git
ali
nput

34.
LCV Lev
elcont
rol
val
ve 70.
DO Di
git
alout
put

35.
FCV Fl
owcont
rol
val
ve 71.
P/I Pneumat
ict
ocur
rent

36.
LT Lev
elt
rol
l 72.
NO Nor
mal
l
yopen

37.
TT Temper
atur
etr
ansmi
tt
er 73.
NC Nor
mal
l
ycl
ose

74.
ILD I
nst
rumentl
oopdi
agr
am 88.
TV Temper
atur
eval
ve

75.
P&I
D Pi
pingandi
nst
rument 89.
LV Lev
elv
alv
e
di
agram

76.
URV Upperr
angev
alue 90.
FV Fl
owv
alv
e

77.
LRV Lowerr
angev
alue 91.
PV Pr
essur
eval
ve

78.
RO Rest
ri
cti
onor
if
ice 92.
PDG Pr
essur
edi
ff
erent
ial
gauge

79.
FO Fai
lopen 93.
AC Al
ter
nat
ecur
rent

80.
FC Fai
lcl
ose 94.
DC Di
rectcur
rent

zahidkhn864@ gm [Link] Page51

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

81.
FL Fai
ll
ock 95.
AWG Amer
icanwi
regage

82.
API Ameri
canpet
rol
eum 96.
ACB Ai
rci
rcui
tbr
eaker
i
nst
it
ute

83.
ISA I
nst
rumentsoci
etyof 97.
VCB Vacuum ci
rcui
tbr
eaker
Ameri
ca

84.
ASME Americansoci
etyofmechani
cal 98.
SCADA Super
visor
ycont
rol
anddat
aacqui
sit
ion
engi
neers

85.
ASTM Amer
icansoci
etyf
ort
est
ingand 99.
MA Ml
i
li
ampi
er
mat
eri
als

86.
HSE Heal
thsaf
etyenv
ironment 100.
MM Mul
timet
er
T

87.
ANSI Americannat
ional
standar
d
i
nst
it
ute

zahidkhn864@ gm [Link] Page52

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

8.PURPOSE0RUSEOFEQUI
PMENTANDHOW TOOPERATE

zahidkhn864@ gm [Link] Page53

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NSTRUMENTATI
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

DIGI
TALMULTIMETER
1.
DIGITALMULTIMETERUSE
FOR:-

Sel
ect
ionofmeasur
ement

Vol
tmeasur
ement(
ACandDC)

Ampereandmili
amper
e
measurement

Resi
stancemeasur
ement

Cont
inui
tyt
est

[Link]

USEFOR:
-

zahidkhn864@ gm [Link] Page54

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NSTRUMENTATI
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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Apply24v ol
tDCpowersuppl
ytot
ransmi
tt
erf
orbenchcal
i
brat
ionandf
iel
d
cal
ibrat
ion.

Funct
iont
estof24VDCsol
enoi
dval
ve.

DCv
olt
agesi
mul
ati
on

HOW TOOPERATE:
-

Appl
yinput120VACor220VACpowersuppl
y.

Connect+Veand–Vewi
rer
espect
ivel
ytoi
nst
rument
.

Adj
ustpowersuppl
ybyusi
ngcour
se&f
ineadj
ust
mentknob.

[Link]
GHTTESTER

zahidkhn864@ gm [Link] Page55

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

USEFOR:
-

Cal
i
brat
epr
essur
egauge

Cal
i
brat
epr
essur
eswi
tch

Cal
i
brat
epr
essur
etr
ansmi
tt
er

Howt
ooper
ate:
-

I
nst
all
pressur
egaugeondeadwei
ghtt
est
er.

Opent
hev
alv
eshowni
nthef
igur
e.

Mov
ethehandl
eant
icl
ockwi
sef
ull
y.

Mov
ethehandl
eant
icl
ockwi
sef
ull
ytor
emov
eai
rbubbl
es.

Cl
oset
hev
alv
eshowni
nthef
igur
e.

Movethehandl
ecl
ockwi
seupt
ori
sing25%,
50%,
75%,
and100%ofgauge
r
ange.

Mov
ethehandl
ecl
ockwi
seupt
ofal
l
ing75%,
50%,
25%,
0%ofgauger
ange.

zahidkhn864@ gm [Link] Page56

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

I
fanyer
roradj
ustnecessar
yadj
ust
ment
.

Checkr
isi
ng7f
all
i
ngr
eadi
ngf
orl
i
near
it
y.

Makezer
opr
essur
eandr
emov
epr
essur
egauge.

[Link]
LIAMPERECURRENTSOURCE

USEFOR:
-

Si
mul
atecur
rentsour
ce

Loopsi
mul
ati
oncur
rentl
oops

Cal
i
brat
econt
rol
val
ve

zahidkhn864@ gm [Link] Page57

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

HOW TOOPERATE:
-

Open+v
eand–v
etr
ansmi
tt
erwi
recomi
ngf
rom j
unct
ionbox

Connect+v
eto+v
eand–v
eto–v
einf
iel
dwi
recomi
ngf
rom j
unct
ionbox.

Putmi
l
iamper
eint
wowi
re

I
ncr
easemi
l
iamper
eri
singexampl
e(4ma,
8ma,
12ma,
16ma,
20ma)

Decr
easemi
l
iamper
efal
l
ingexampl
e(20ma,
16ma,
12ma,
8ma,
4ma)

Remov
emi
l
iamper
esour
ce

Connectwi
rebackt
otr
ansmi
tt
er

[Link]
BRATOR
(SI
MULATOR)

zahidkhn864@ gm [Link] Page58

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

zahidkhn864@ gm [Link] Page59

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NSTRUMENTATI
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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

zahidkhn864@ gm [Link] Page60

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QUESTI
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USEFOR:
-

Si
mul
atepr
essur
esour
cef
orcal
i
brat
ionofi
nst
rument
s.

Pr
essur
eloopsi
mul
ati
on

HOW TOOPERATE:
-

Fol
l
owcat
alogsf
oroper
ati
ngt
estequi
pment

[Link]
BRATORORBATH

zahidkhn864@ gm [Link] Page61

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

USEFOR:
-

[Link]
mul
atet
emper
atur
esour
cef
orcal
i
brat
ionofi
nst
rument
s.

[Link]
atur
eswi
tch

[Link]
atur
etr
ansmi
tt
er

zahidkhn864@ gm [Link] Page62

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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

HOW TOOPERATE:
-

[Link]
yinputpowersuppl
y120or220vAC.

2.I
nser
tdr
ybl
ocki
ntemper
atur
ebat
hwi
thpr
opar
ebul
bsi
ze.

[Link]
rol
l
ert
ospanv
alue.

4.I
fanyer
rori
ntr
ansmi
tt
eradj
ust

[Link]
rol
l
er50%andcheckt
ransmi
tt
erout
put
.

[Link]
rol
l
er0%andcheckt
ransmi
tt
erout
put
.

[Link]
wot i
mes0%,25%.50%,
75%,100%raisi
ngscaleandfal
li
ng
100%,75%,50%,25%,
0%andchecktr
ansmit
teroutputf
orli
near
ity
.

[Link]
MULATORORCALI
BRATOR

zahidkhn864@ gm [Link] Page63

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QUESTI
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USEFOR:
-

[Link]
mul
atet
emper
atur
esour
cef
orcal
i
brat
ionofi
nst
rument
s.

[Link]
mocoupl
e(mi
l
ivol
t)andRTD(
ohms)si
mul
ati
on.

[Link]
atur
etr
ansmi
tt
ercal
i
brat
ion.

HOW TOOPERATE:
-

[Link]
y24vdcpowert
otemper
atur
etr
ansmi
tt
er

[Link]
timet
ert
oout
putt
ermi
nal
forout
putmeasur
ement
.

[Link]
yzer
o0%v
aluef
orzer
oout
put
.

[Link]
yspan100%v
aluef
orspanout
put
.

5.I
fanyer
rori
ntr
ansmi
tt
eradj
ust
.

zahidkhn864@ gm [Link] Page64

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QUESTI
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[Link]
woti
mes0%,25%,50%,75%,100%ri
singscaleandfal
l
ing100%,
75%,50%,25%,
0%andchecktr
ansmitt
erout
putforl
ineari
ty.

[Link]
CATOR

USEFOR:
-

[Link]
orsendi
ngdat
aandr
ecei
vi
ngdat
afor
mtr
ansmi
tt
er.

[Link]
ansmi
tt
ersi
mul
ati
on.

[Link]
ocessv
ari
abl
esandt
ag,
descr
ipt
ion.

[Link]
ibr
ati
onofcont
rol
val
veandwi
thsmar
tposi
ti
onerandsmar
t
tr
ansmit
ter
.

HOW TOOPERATE:
-

zahidkhn864@ gm [Link] Page65

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

[Link]
ati
ngseet
hecommuni
cat
orcat
aloguef
oroper
ati
ng.

[Link]

USEFOR:
-

1.I
nst
rumentandel
ect
ri
cal
cabl
etest
ing.

HOW TOOPERATE:
-

[Link]
sconnectt
ermi
nat
ionf
rom bot
hends.

[Link]+VEand–VEt
ocabl
epai
r.

3.I
njectv
olt
ageandwai
tforonemi
nut
e.

zahidkhn864@ gm [Link] Page66

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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

[Link]
her
esi
stancei
nMEEGGER.

[Link]
dreadopenci
rcui
tori
nfi
nit
yreadi
ng.

[Link]+VEt
oonewi
re–VEt
ogr
ound.

7.I
njectv
olt
ageandwai
tforonemi
nut
e.

[Link]
her
esi
stancei
nMEGGER.

[Link]
dreadopenci
rcui
tori
nfi
nit
yreadi
ng.

[Link]
epf
oral
lcabl
epai
rs.

[Link]
CPRESSURECALI
BRATOR

USEFOR:
-

[Link]
essur
einst
rumentcal
i
brat
ion

zahidkhn864@ gm [Link] Page67

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QUESTI
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HOW TOOPERATE:
-

[Link]
yai
rsuppl
ytopr
essur
ecal
i
brat
or.

[Link]
ustai
rregul
atorf
orcal
i
brat
ion.

[Link]
ONCHART

Uni
t Kpa Bar Psi Kg/
cm Mmh2 I
nch Feet MMHG I
nch A/
P
2
o h2o h2o HG

Kpa 1 0.
01 0.
149 0.
0102 101.
97 4.
014 0.
334 7.
5006 0.
295 0.
009
7 6 3

Bar 100 1 14.

50 0.
0197 101.
97 401.
4 33.
45 750.
06 29.
53 0.
986
4 7 6 9

Psi 6.
8964 0.
068 1 0.
0703 703.
07 27.
68 2.
306 51.
715 2.
036 0.
068
9 7

cm2 98.
Kg/ 067 0.
980 14.
22 1 10000 393.
7 32.
80 735.
56 28.
95 0.
967
7 3 9 9 8

MMh2o 00.
009 0.
000 0.
001 0.
0001 1 0.
039 0.
003 0.
0736 0.
002 0.
000
8 1 4 4 3 9 1

I
NCH 0.
2491 0.
002 0.
036 0.
0025 25.
4 1 0.
033 1.
8685 0.
073 0.
022
H2O 5 1 6 5

zahidkhn864@ gm [Link] Page68

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QUESTI
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FEET 2.
4886 0.
029 0.
433 0.
0304 304.
8 12 1 22.
422 0.
882 0.
295
H2O 9 5 7

MMHG 0.
1333 0.
001 0.
019 0.
0014 13.
587 0.
352 0.
044 1 0.
394 0.
001
3 3 6 3

I
NCH 3.
3864 0.
339 0.
491 0.
0345 345.
10 13.
59 1.
132 25.
4 1 0.
033
HG 2 9 4 8 4

A/
P 101.
33 1.
013 14.
69 1.
0332 10332 406.
7 33.
89 760 29.
92 1
3 6 8 9 1

Cabl zemm2
esi Cabl andmm2 Cabl
egl zemm2
esi Cabl andmm2
egl

1.
5 20s 50 40s

2.
5 20s 70 40l

4 20l 95 50s

6 20l 120 50l

10 25s 150 63s

16 25l 185 63l

zahidkhn864@ gm [Link] Page69

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QUESTI
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25 32s 240 75s

35 32l 300 75l

400 90s 500 90l

NOTE:
-S=SMALL,
L=LARGE

NPUT0C OUTPUTOHMS THERMOCOUPLE

RTDI OUTPUT
MILLI
VOLT
NPUT0C
I

00C 100Ω 2000C 7.

13MV

10C 0.
385Ω 4000C 15.
45MV

1000C 138.
5Ω 5000C 21.
6MV

zahidkhn864@ gm [Link] Page70

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QUESTI
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HOOKUPCONNECTI
ONOFTRANSMI
TTER,
GAUGE,
SWI
TCHANDVALVE.

[Link]
ionf
orcal
i
brat
ionofpr
essur
etr
ansmi
tt
er.

zahidkhn864@ gm [Link] Page71

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2018
QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Hookupconnect
ionf
orcal
i
brat
ionofdi
ff
erent
ial
pressur
etr
ansmi
tt
er.

3.

zahidkhn864@ gm [Link] Page72

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QUESTI
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Hookupconnecti
onf
orcal
i
brat
ionoft
emper
atur
etr
ansmi
tt
er
(
ther
mocouple)

[Link]
ionf
orcal
i
brat
ionoft
emper
atur
etr
ansmi
tt
er(
RTD)

zahidkhn864@ gm [Link] Page73

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QUESTI
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[Link]
ionf
orcal
i
brat
ionoft
emper
atur
eel
ement
(Ther
mocoupl
eandRTD).

[Link]
ionf
orcal
i
brat
ionoft
emper
atur
egauge.

zahidkhn864@ gm [Link] Page74

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QUESTI
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[Link]
ionf
orcal
i
brat
ionofcont
rol
val
ve.

[Link]
ionf
orcal
i
brat
ionofpr
essur
egauge.

zahidkhn864@ gm [Link] Page75

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QUESTI
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[Link]
ionf
orcal
i
brat
ionofpr
essur
esaf
ety(
rel
i
ef)v
alv
e.

[Link]
ionf
orcal
i
brat
ionofpr
essur
eswi
tch.

12.I
NSTRUMENTSYMBOLS

zahidkhn864@ gm [Link] Page76

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QUESTI
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ORI
FICEFLOW MEASUREMENT

zahidkhn864@ gm [Link] Page77

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QUESTI
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zahidkhn864@ gm [Link] Page78

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QUESTI
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12.I
NSTRUMENTPI
CTUREORPHOTO

zahidkhn864@ gm [Link] Page79

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QUESTI
ON&ANSWER!! BY:ZAHIDKHAN

Thr
eemodel
sofHART

HARTMODELNO-275,
375,
&475

zahidkhn864@ gm [Link] Page80