SERVICE MANUAL

CODE: 00ZAL1035/S1E

DIGITAL MULTIFUNCTIONAL
SYSTEM

MODEL AL-1035

CONTENTS

[1] General 1-1

[2] Configuration 2-1
[3] SPECIFICATIONS 3-1
[4] Consumable Parts 4-1
[5] External Views and Internal Structures 5-1
[6] Process Voltage 6-1
[7] Simulations 7-1
[8] Trouble Code 8-1
[9] Maintenance 9-1
[10] OPERATIONAL DESCRIPTIONS 10-1
[11] Disassembly and Assembly 11-1
[12] FLASH ROM VERSION UP PROCEDURE 12-1
[13] Electrical Section 13-1
[14] Other 14-1

Parts marked with “!” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION for after sales service only.
The contents are subject to change without notice.
 Contents

[ 1 ] General [10] Operational Description

1. Note for servicing ..........................................................................1 - 1 1. Paper feed section ......................................................................10 - 1
2. Optical Section............................................................................10 - 3
3. LSU ..............................................................................................10 - 4
[ 2 ] Configuration 4. Developing Section .....................................................................10 - 6

1. Machine Configuration..................................................................2 - 1 5. Fusing/Transport Section ...........................................................10 - 7

[ 3 ] Specification [11] Disassembly and Assembly

1. Appearance-related ....................................................................11 - 1
1. Copy Mode ....................................................................................3 - 1
2. Optical Section............................................................................11 - 5
3. LSU ............................................................................................11 - 12
[ 4 ] Consumable Parts 4. MCU PWB .................................................................................11 - 13
5. PWB, Switch..............................................................................11 - 13
1. Supply System Table ....................................................................4 - 1
6. Paper Feed Section ..................................................................11 - 14
2. Environment Conditions ...............................................................4 - 1
7. Transfer Roller ...........................................................................11 - 18
3. Production number identification .................................................4 - 2
8. Fusing Section ..........................................................................11 - 19

[ 5 ] External Views And Internal Structures [12] Flash ROM Upgrading Procedure
1. Appearance ...................................................................................5 - 1

2. Internal Structure ..........................................................................5 - 2

[13] Electric Circuit Explanation
3. Operation Panel Section...............................................................5 - 3
1. Actual Wiring Diagram................................................................13 - 1
4. Motor/Solenoid ..............................................................................5 - 4
2. Block Diagram.............................................................................13 - 3
5. Sensor/Switch ...............................................................................5 - 5

6. PWB unit........................................................................................5 - 6

7. Cross-section diagram..................................................................5 - 7

[ 6 ] Process Voltage
1. Voltage Measurement List............................................................6 - 1

[ 7 ] Adjustment List
Instruction for Use of Adjustment Tool.............................................7 - 7

[ 8 ] Trouble Code
Trouble Code List ..............................................................................8 - 1

[ 9 ] Maintenance
1. Maintenance Table........................................................................9 - 1

2. Maintenance Display System.......................................................9 - 1

3. Precautions at Replacing Consumables .....................................9 - 2

 CAUTION
DOUBLE POLE/NEUTRAL FUSING

Caution

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC825.
This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye's retina, there is the danger of
spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical sys-
tem.
4) Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
5) Fusing section is subject to high temperature while being powered on and for a certain period of time after powered off. Be careful not to touch
and get burned.

The main power plug shall be pulled out to shut

down the power of the machine completely.

Class 1 Laser Product

>PET<

Caution
When cover is opened and the interlock switch is invalid,
Don't look the laser beam directly.
! 3(7 

AL-1035
[1] General Do not install your machine in areas that are:

• damp, humid, or very dusty

1. Note for servicing

Pictogram
The meanings of pictographs for Fusing unit ( , ) are as follows.
: Caution. Danger
: Caution, High temperature

A. Warning for servicing

• The fusing area is hot. Exercise care in this area when removing mis-
fed paper.
• Do not disassemble the laser unit. Do not insert a reflective material
• poorly ventilated
such as a screwdriver in the laser beam [Link] may damage eyes by
reflection of laser beams.

B. Cautions for servicing

• Do not switch the machine rapidly on and off. After turning the
machine off, wait 10 to 15 seconds before turning it back on.
• Machine power must be turned off before installing any supplies.
• Place the machine on a firm, level surface.
• Do not install the machine in a humid or dusty location.
• When the machine is not used for a long time, for example, during
prolonged holidays, turn the power switch off and remove the power
cord from the outlet.
• When moving the machine, be sure to turn the power switch off and
remove the power cord from the outlet. • exposed to direct sunlight
• Do not cover the machine with a dust cover, cloth or plastic film while
the power is on. Doing so may prevent heat dissipation, damaging the
machine.
• Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous laser radiation
exposure.
• The socket-outlet shall be installed near the machine and shall be
easily accessible.

C. Note for installation place

Improper installation may damage the machine. Please note the follow-
ing during initial installation and whenever the machine is moved.
Caution: If the machine is moved from a cool place to a warm place, • subject to extreme temperature or humidity changes, e.g., near an air
condensation may form inside the machine. Operation in this conditioner or heater.
condition will cause poor copy quality and malfunctions. Leave
the machine at room temperature for at least 2 hours before
use.

AL-1035 General 1–1

The machine should be installed near an accessible power outlet for 2) When and after removing the parts from an anti-static bag (case),
easy connection and disconnection. use an earth band as shown below:
Be sure to connect the power cord only to a power outlet that meets the • Put an earth band to your arm, and connect it to the machine.
specified voltage and current requirements. Also make certain the outlet
is properly grounded.
Note: Connect the machine to a power outlet which is not used for
other electric appliances. If a lighting fixture is connected to the
same outlet, the light may flicker.
Be sure to allow the required space around the machine for servicing
and proper ventilation.

10cm

10cm 10cm

3) When repairing or replacing an electronic part, perform the proce-

dure on an anti-static mat.

D. Note for handling PWB and electronic parts

When handling the PWB and the electronic parts, be sure to observe
the following precautions in order to prevent against damage by static
electricity.
1) When in transit or storing, put the parts in an anti-static bag or an
anti-static case and do not touch them with bare hands.

AL-1035 General 1–2

[2] Configuration

1. Machine Configuration

AL-1035
Copy Standard
Color Scanner Standard
GDI Printer Standard
Scan to USB Standard

Copy GDI Printer Scan to USB Color Scanner

AL-1035 Configuration 2 – 1
[3] Specification E. Paper Feed
(1) Paper feed section details

Item Paper Feed Tray

1. Copy Mode Paper Capacity 40 sheets
Paper Size Minimum: A6
A. Type
Maximum: A4/8.5" x 11"
Type Desktop Paper Size Setting No
Remaining paper Not Supported. When failure of paper pick-up
quantity detection counts 3 times, then "P" is displayed.
B. Machine composition
(2) Paper to Be Fed
AL-1035 10cpm multi function model
Paper Size Paper Feed Tray
A4 297 x 210 Yes
C. Basic Engine A5 210 x 148 Yes
(1) Engine Speed (cpm) A6 105 x 148 Yes
Paper Size AL-1035 8.5" x 11" 271 x 208 Yes
A4 10cpm 8.5" x 5.5" 140 x 208 Yes
A5 10cpm
(3) Types of feedable paper
A6 10cpm
8.5 x 11 10cpm Paper Type Paper Feed Tray
8.5 x 5.5 10cpm Thin Paper 56~59g/m2 Yes
2
Measuring Method: The time from the 1st page copy delivery to the Plain Paper 60~90g/m Yes
completion of the 6th page copy delivery is mea- Heavy paper 91~128g/m2 Yes
sured and double the time to calculate 10cpm. Envelope No
(2) Copy Speed OHP Film No

10cpm Model Label Paper No

Normal Reduction Enlargement Tab Paper No

A4 10cpm 10cpm 10cpm * Label paper shall be the Sharp-recommended.

A5 10cpm 10cpm 10cpm (Add on a margin.)

A6 10cpm 10cpm 10cpm

F. Copy
8.5 x 11 10cpm 10cpm 10cpm
8.5 x 5.5 10cpm 10cpm 10cpm Maximum Number of Copy 9 pages

(3) First Copy Time

G. Warm-up Time
Cassette Contents
Paper Feed Tray 11.9sec or less Warm-up time 13.5sec* (at rated voltage 25°C)
* May vary depending on operating
The period of time from pressing [Copy Start] button until the 1st page is conditions and environment.
delivered under the condition that polygon motor is rotating/main motor
Preheat Yes
is stopped. *It may be different depending on conditions.
Preheat status (150°C temperature
adjustment) for 1 minute is available.
Jam recovery 11.2 seconds
D. Document

Max. document size A4

Document reference Lower Right Corner of Reference Position
H. Copy Ratio
position
Fixed Ratio AB: 100%, 141%, 70%, 50%
Inch: 100%, 129%, 64%, 50%

AL-1035 Specification 3–1

I. Print Density M. Other Specifications

No. of Manual Adjustment 5 steps Photoconductor Type OPC Drum

Resolution Scan: 600 x 300dpi(Text, ID), Photoconductor Drum 24mm
600 x 600dpi (Photo) Diameter
Print: 600dpi x 600dpi Memory System Laser Electrostatic Method
Gradation Scan: 256 gradations Developing System Dry-mono toner no magnetic
Writing: 2 level Charging System Scorotron Charged Method
Transfer System Transfer Sponge Roller Method
Cleaning System Cleanliness method
J. Void Area
Fusing System Heat Roller
Void Area Lead Edge: 1~4mm Process Speed 62.5mm/s
Rear Edge: 4mm or Less Toner Supply Method Open Scanner and Attach Toner Cartridge
Total of both sides: 4mm±2mm
Toner supply while Not Available
Image Loss 3mm or Less working

K. Paper Exit N. Package Form

Paper Exit Section Capacity Face Up: 10 pages Main Body Main Body/Accessories

L. Additional Functions O. External View

Automatic Paper Selection No External Dimensions When Paper Feed Tray Is Closed:
(APS) 422(W) x 291(D) x 130(H)mm
Automatic Magnification No When Paper Feed Tray Is Opened:
Selection (AMS) 422(W) x 617(D) x 130(H)mm
Margin Shift No Occupying Area When Paper Feed Tray Is Closed:
Dual Copies No 422(W) x 291(D)

Edge Erase No When Paper Feed Tray Is Opened:

422(W) x 617(D)
Center Erase No
Weight 7.0kg (Including Toner Cartridge)
E-SORT No
(Excluding developer) 6.6kg (Excluding Toner Cartridge)
2 in 1 Yes
ID Copy Yes
Insertion No P. Power Source
Job Memory No
Voltage 220~240V 3A
Auditor No
Frequency 50/60Hz
Key Operator Program No
Shifter No
Toner Save Mode No Q. Power Consumption
Preheat Mode No
220-240V
Auto Power Shut-Off Mode Yes (3 minutes)
Max. Power Con- 660W
XY Zoom No sumption
B/W Reverse No Energy Power Con- 760Wh
sumption
Sky Shot Prevention No
Required time for Auto 3 Minutes
Memory Copy (SOPM) Yes (Page Memory: 16MB)
Power Shut-Off Mode
Automatic Duplex Copy No
Counter Total Counter Yes
Drum Counter Yes
DV Counter Yes (The Counter
displays the print
list )

AL-1035 Specification 3–2

R. Digital Performance Item GDI

Resolution Writing Copy: 600dpi x 600dpi Advanced Density Adjustment (1 (Light)- 5 (Dark))

Print: 600dpi x 600dpi Invert ON/OFF

Smoothing Not available Watermark Text* None/Top Secret/Confi-
dential/Draft/Original/Copy
Gradation Writing: 2 level
First Page Only ON/OFF

*1: Only display in 2-Up mode

S. Printing Function
*2: Display in 4/6-Up mode
(1) Platform
* Besides these text watermarks, you can also customize the text
Item Contents watermark.
Support Platform IBM PC/AT Compatible

T. Scan Control System

(2) Support OS

OS GDI Acquisition Method Scan Module CIS

Windows 98/Me No Resolution Main Scan: 600dpi

Sub Scan: 600dpi
NT4.0 SP5 or later No
Output Channels 1
2000 Yes CD-ROM
Light Source LED (R/G/B/LED switching)
XP Yes CD-ROM
Motor 18/step, 13.8Ω±10%
XP 64bit Yes CD-ROM
Gear Ratio 600dpi/full step
Server 2003 No
Server 2003 64bit No Scan Mode 24bit Color
8bit Gray Scale
Vista Yes CD-ROM
Color Depth Input: 48bit
Vista 64bit Yes CD-ROM
Output: 24bit
Server 2008 No
Scan Speed (USB2.0)
Server 2008 64bit No Color 600dpi: 10.4mm/sec
Win 7.0 Yes CD-ROM Gray Scale 600dpi: 10.4mm/sec
Color 300dpi: 35.5mm/sec
Win 7.0 64bit Yes CD-ROM
Gray Scale 300dpi: 35.5mm/sec

(3) Printer driver Function (GDI) Preview Speed F/B: 8.5 sec
Scan Area F/B (Max.) : 8.5" x 11.69"
Item GDI
Calibration Power ON: Gray Scale 600dpi
Main Copies 1~9 Other Mode: Before each mode scan
Reverse ON/OFF
N-Up Printing 1/2/4/6-Up
Border None/Border Line
(Not support in 1-Up
mode.)
N-Up Style Left To Right*1
Right To Left*1
Right, and Down*2
Down, and Right*2
Left, and Down*2
Down, and Left*2
Image Orientation Portrait / Landscape
Rotate 180 Degrees ON/OFF
Paper Paper Size A4, A5, A6, 8.5" x 5.5",
8.5" x 11"
Zooming Zooming 25%~400%
Setting
Auto Paper A4, A5, A6, B5, 8.5" x 5.5",
Select 8.5" x 11"
Centering ON/OFF

AL-1035 Specification 3–3

[4] Consumable Parts

1. Supply System Table

AL-1035

No. Name Model No. Content Life Remark

1 Toner Cartridge AL-103TD Toner Cartridge 2K Life setting by A4 6% document
(Toner: Net Weight 80g) (Bundled Toner Cartridge: 1K)
2 Drum Unit AL-103DR Photoconductor Drum 8K

2. Environment Conditions
Environment condition and operation condition of the machine are based on the following specification:
Normal Condition: Temperature 20-25°C , Humidity: 65±5%RH
Use Condition: For 60 months of periods
Transport Condition: For 2 weeks of periods
Storage Condition: For 24 months of periods
(1) Normal Condition (2) Use Condition

Humidity (RH) Humidity (RH)

70% 85%

60%

60%

20%
20ą 25ą

10ą 30ą 35ą

(3) Transport Condition (4) Storage Condition

Humidity (RH) Humidity (RH)

90%
90%

60%

20%
15%

Ὄ5ą 40ą
Ὄ25ą 30ą 40ą

AL-1035 Consumable Parts 4–1

3. Production number identification <Drum Cartridge>
Production Lot Number for Drum Cartridge is constituted with 10 digits
<Toner Cartridge> of numerals/alphabets. Indication contents are as follows:
The label on the toner cartridge shows the date of production. Production Lot Number is printed at the front surface of Drum Cartridge.

No. Year/Month/Day
Production Site Version No.

Contents of label description for the series

: Unit Number
: Delivery Code B
: Classification Number A
: Production Site Code B
: Serial Number (5 digits)
: Manufacturing Date (Example: 101210)
: Version No. (Update sequentially from "A")
Note: Not apply for the bundled item (DUNT-0924RS11)

: Unit Number
: Delivery Code B
: Classification Number A
: Production Site Code B
: Serial Number (5 digits)
: Manufacturing Date (Example: 101210)
: Version No. (Update sequentially from "A")
Note: Not apply for the bundled item (DUNT-0924RSZZ)

AL-1035 Consumable Parts 4–2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

8 9
3
2

4 7

No. Name Description

1 Document glass Place the original downward on the glass and perform scanning.
2 Handle Use to carry the machine.
3 Power Switch Use for turning ON/OFF of the machine.
4 Operation Panel Includes Operation Key and Status Indication Lamp.
5 Paper output tray Paper after copying is output on this tray.
6 Paper Feed Unit Set paper.
7 Power Socket Connect to the power source for start-up of the machine.
8 USB2.0 Port (Type A) It is used to connect the USB device (USB memory) to the machine to use the "SCAN to USB" function.
9 USB2.0 Port (Type B) It is used to connect the machine to your computer to use the print and scan functions.
It is also used for adjustment tool and rewriting the main frame program.

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–1

2. Internal Structure

11

10

No. Name Description

9 Support Arm Fix the scanner unit at the opening position.
10 Toner Cartridge Irradiate an image on the OPC drum with a laser to form an electrostatic latent image and transfer it to be
a visible image via toner.
11 Drum Cartridge Form an image on the OPC drum.
Note: Be sure to avoid touching the OPC drum or irradiating the surface of the OPC drum with intense
light to prevent the drum from being damaged.

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–2

3. Operation Panel Section

ǏThe entire Operation Panelǐ

4
AL-1035

AL-1035
5
1 ID MODE
2 in 1
5.5x8.5
8.5x11
8.5x11
5.5x8.5

6
2
7

ID MODE
2 in 1 5.5x8.5
USB
8.5x11 USB 8
8.5x11
5.5x8.5
3

No. Name Description

1 Toner, Drum, Jam lamp When toner is about to be used up, LED Toner lamp (A ) is lit.
When jam is occurred, LED on the Operation Panel of the machine (B ) is lit.
When the drum lamp (@) is lit, drum replacing is indicated. Copying/Printing can be performed.
When the drum lamp is blinking, the drum needs to be replaced. Copying/printing cannot be performed.
2 [Copy Exposure] key Press this button to select the density at copy.
3 [Enlargement/Reduction Ratio] key Press this button to select the function such as enlargement/reduction ratio, 2in1, or ID Copy/Scan.
4 Display of Number of copy Display the selected number of copy. The remaining number is displayed during copy.
5 [Copy Setting] key Press this key to increment the copy amount. It returns to "0" after it reaches to "9".
6 [Photo Mode] key Scan resolution for copy, when Photo mode is not started: 600 x 300dpi
Scan resolution for copy, when Photo mode is started: 600 x 600dpi
7 [Clear] key Use for clearing number of copy or stopping copy.
8 [Scan to USB] key Press this key to scan an image and store it to USB memory.
9 [Copy Start] key Press this key after preheating of the machine is completed to start copy.

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–3

4. Motor/Solenoid

5 4

No. Name Code Function/Operation

1 Fan OZN_FM, FM_LOCK Heat exhaustion and ozone emission
2 CIS Drive Motor MT_1A, MT_2A, Drive CIS Scan unit and scan the originals.
MT_1B, MT_2B
3 Polygon Motor PGM Scan Laser beam.
4 Paper Feed Solenoid /PUC Control the Paper Feed Roller operation.
5 Main Motor MA, /MA Linked with the gear to drive Paper Feed Roller, Paper Transport Roller, Developing
MB, /MB Roller, Drum, Transfer Roller, Heat Roller, Fusing Pressure Roller and Delivery
Roller.

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–4

5. Sensor/Switch

4 3

No. Name Code Function/Operation

1 CIS Home Position Sensor MHPS Detect whether CIS unit is located at the home position.
2 Interlock Switch DSW Detect open/close of Scanner unit.
3 Paper Feed Sensor PID Detect Paper Transport.
4 Toner Cartridge Sensor DV-INI Detect the existence of toner cartridge, Judge old/new toner cartridge.
5 Paper Out Sensor POD Detect Paper Transport.
6 Main Switch MSW Power ON/OFF

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–5

6. PWB unit

6 5

No. Name Function/Operation

1 Operation Panel PWB Control Operation Panel
2 MCU PWB Operation control of the whole machine
3 Power Supply PWB DC voltage control
4 LSU PWB Control Laser irradiation
5 LD PWB Irradiate LD and Detect the timing of Laser scan
6 High voltage PWB High voltage control

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–6

7. Cross-section diagram

12 11 10 9 8 7 6 5 4 3 2 1

No. Name Function/Operation

1 Paper Feed Roller Deliver papers to Paper Transport Roller.
2 Paper Transport Roller (Drive) Deliver papers to Process section.
3 Paper Transport Roller (Follower) Add transport power to Paper Transport Roller by applying pressure to the papers and Paper Transport
Roller.
4 Agitation Roller Agitate toner to drop toner evenly on TAR roller (supply roller) .
5 TAR Roller (Supply Roller) Supply toner for Developing roller.
6 Developing Roller Toner adheres on the electrostatic latent image on the OPC drum and toner image is created.
7 Tansfer Roller Put positive charge on the paper while it is passing and make the electrostatic latent image attach to the
paper.
8 OPC Drum Form an image on the OPC drum.
9 Fusing (Heat) Roller Apply heat/pressure to the toner on the paper to fix them.
10 Fusing (Pressure) Roller Apply pressure to Fusing Heat Roller.
11 Paper exit Roller (Drive) Discharge papers from Delivery Tray.
12 Paper exit Roller (Follower) Apply pressure to the papers and Delivery Roller to give transport power of Paper Transport Roller.

AL-1035 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5–7

[6] Process Voltage (2) Grid Voltage Inspection
Note: Use a digital multi-meter (effective value meter, internal impo-
tence of 10MΩ or more).
When the following situation has occurred on the machine, measure the
voltage to confirm whether it is caused by abnormal voltage. : If it is out of the specification, it is necessary to replace PWB.
• Halftone output is too light. 1) Measure DC voltage by the digital multi-meter.
• Solid white or solid black is output. 2) Let the probe of the tester to touch the output measuring pin for
• Character or image is light. developing bias at the measurement.
3) Power ON.

1. Voltage Measurement List

Relating Section Adjustment Item

A Process Section (1) Developing Bias Inspection
(2) Grid Voltage Inspection

(1) Developing Bias Inspection

Note: A digital tester of which internal resistance is 10MΩ or more shall
be used.
: If it is out of the specification, it is necessary to replace PWB.
1) Measuring range of digital tester shall be set as 500Vdc or more.
2) Let the probe of the tester to touch the output measuring pin for
developing bias at the measurement.
3) Power ON.
<Specification>
Developing Bias
Maintain the developing bias when copying original to be -260V±10V. <Specification>

Mode Specification
During Warming-up (Low) -400V±10V
During Copy (High) -650V±10V

AL-1035 Process Voltage 6 – 1

[7] Adjustment List

SIM Code
Name Description
Main Sub
B 01 Main scan home position adjustment Adjust OC original scanning start position (main scan).
Use for the setting of OC original scanning start position (main scan).
Setting Range: 1-50 Default: 30
* Scan home point in the main scan direction is moved approximately 0.1mm from the orig-
inal position when the setting value is incremented.
02 Sub scan home position adjustment Adjust OC original scanning start position (sub scan).
Use for the setting of OC original scanning start position (sub scan).
Setting Range: 1-99 Default: 50
* Scan home point in the sub scan direction is moved approximately 0.1mm from the origi-
nal position when the setting value is incremented.
03 Main scan range adjustment Adjust OC original scanning amount (main scan).
Use for the setting of OC original scanning amount (main scan).
Setting Range: 1-50 Default: 50
* Scanning amount is increased by approximately 0.1mm when the setting value is incre-
mented.
04 Sub scan range adjustment Adjust OC original scanning amount (sub scan).
Use for the setting of OC original scanning amount (sub scan).
Setting Range: 1-99 Default: 50
* Scanning amount is increased by approximately 0.1mm when the setting value is incre-
mented.
06 Sub scan ratio adjustment Magnification adjustment (sub scan)
Use for the setting of enlargement/reduction ratio for subscan direction.
Setting Range: 1-99 Default: 50
* The magnification is increased by 0.1%, when the setting value is incremented.
C 01 lead edge void value adjustment image lead edge void value adjustment
Use for the setting of image lead end void amount.
Setting Range: 1-99 Default: 50
* The void amount is increased by approximately 0.1mm, when the setting value is incre-
mented.
02 rear edge void adjustment image rear edge void value adjustment
Use for the setting of image rear end void amount.
Setting Range: 1-99 Default: 1
* The void amount is increased by approximately 0.1mm, when the setting value is incre-
mented.
03 right edge void adjustment image right edge void value adjustment
Use for the setting of image right end void amount.
Setting Range: 1-99 Default: 1
* The void amount is increased by approximately 0.1mm when the setting value is incre-
mented.
04 Stop position main print adjustment Print end position correction (main scan)
Use for the setting of print right end void value.
Setting Range: 1-99 Default: 50
* The void value is increased by approximately 0.1mm when the setting value is incre-
mented.
05 Start position sub print adjustment Print start position adjustment
Use for the setting of print lead end void amount.
Setting Range: 1-99
Default: China: 50
Default: oversea: 30
* The void value is increased by approximately 0.1mm when the setting value is incre-
mented.

AL-1035 Adjustment List 7–1

 SIM Code
Name Description
Main Sub
C 06 Start position main print adjustment Print start position correction (Off-center)
Use for the setting of print left edge void value.
Setting Range: 1-99 Default: 50
* The void value is increased by approximately 0.1mm when the setting value is incre-
mented.
07 Temperature of ready standby adjust- Ready Standby Mode temperature adjustment
ment Use for temperature setting at Ready
Setting Range: 100~200 Default: 165
Need powering OFF/ON, after the setting is changed.
* The temperature rises 1°C when the setting value is incremented.
08 Temperature of pickup adjustment Allowable temperature for pick-up adjustment
Use for the setting of allowable temperature for pick-up
Setting Range: 50~150 Default: 135
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.
09 Job temperature adjustment Target temperature during execution of job adjustment
Use for the setting of target temperature during execution of job
Setting Range: 100~200
Default: China:170
Default: oversea: 190
Need powering OFF/ON, after the setting value is changed
* The temperature rises 1°C when the setting value is incremented.
10 Rotation time after job adjustment Motor operating time (extension) after job completion adjustment
Use for the setting of motor operating time after job completion (extension).
Setting Range: 0~120 Default: 0
Need powering OFF/ON, after the setting value is changed.
* The time is increased 1s when the setting value is incremented.
11 Preheat temperature of standby Preheat temperature at stand-by adjustment
adjustment Use for the setting of Ready temperature setting at stand-by.
Setting Range: 50~150 Default: 150
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.
12 Adjustment of time to preheat Setting of transfer time to preheat mode
Use for the setting of transfer time to preheat mode.
Setting Range: 0~120 Default: 0
Need powering OFF/ON, after the setting value is changed.
* The time is increased 1s when the setting value is incremented.
13 Adjustment of time to shut-off Setting of transfer time to shutdown mode
Use for the setting of transfer time to shutdown mode.
Setting Range: 1~240 Default: 1
Need powering OFF/ON, after the setting value is changed.
* The time is increased by 1s when the setting value is incremented.
14 adjustment Setting of temperature difference for transfer to restrain mode
Use for the setting of temperature difference for transfer to restrain mode of main thermistor
and sub thermistor.
* Detected temperature by the sub thermistor is arisen during the execution of paper pass-
ing job. When the temperature difference for transfer to restrain mode becomes 40°C or
more, the following processing is performed.
1. Stop paper feeding operation
2. Rotation operation stops.
Setting Range:170~220 Default: 215
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.

AL-1035 Adjustment List 7–2

 SIM Code
Name Description
Main Sub
C 15 Adjustment of temperature difference Setting of temperature difference for recovery from restrain mode
value to recover restrain mode When the temperature of the sub thermistor gets the setting temperature, it recovers.
* When the paper passing job is completed and the temperature of the sub thermistor gets
200 degrees, the paper pick-up operation is recovered.
Setting Range: 150~220 Default: 200
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.
16 Adjustment of temperature difference Use for the setting of temperature for continuation of rotation.
value to rotation mode * When the paper passing job is completed and the temperature of sub thermistor gets 171
degrees or more, the following operation is done.
* Temperature difference between the main temperature sensor and the sub temperature
sensor is arisen after paper passing jobis finished. When the temperature difference for
continuation of rotation becomes 30°C or more, the following processing is performed.
1. Heater Lamp: OFF
2. Motor stops after rotation operation after job.
Setting Range: 150~220 Default: 171
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.
17 Adjustment of temperature difference Use the detected temperature by the sub thermistor for the setting temperature for recovery
value to recover rotation of rotation.
* When the paper passing job is completed and the temperature of sub thermistor gets 170
degrees or less, the Ready control starts.
Setting Range: 150~220 Default: 170
Need powering OFF/ON, after the setting value is changed.
* The temperature rises 1°C when the setting value is incremented.
24 Adjustment of fan operating time to job Adjustment of fan operating time after job completion (extension)
finish Use for the setting of fan operating time (extension) after job completion.
Setting Range: 0~180 Default: 120
Need powering OFF/ON, after the setting value is changed.
* The time is increased by 1s when the setting value is incremented.
25 Image loss of left adjustment ID card copy/Scan to USB left end image loss
(ID Card Copy/Scan to USB) Adjust the amount of image loss at left end in ID card copy/Scan to USB mode.
Setting Range: 0~100 Default: 0
* The loss amount is increased approximately 0.1mm when the setting value is incremented.
26 Image loss of top adjustment ID card copy/Scan to USB upper end image loss
(ID Card Copy/Scan to USB) Adjust the amount of image loss at upper end in ID cardcopy/Scan to USB mode.
Setting Range: 0~100 Default: 12
* The loss amount is increased approximately 0.1mm when the setting value is incremented.
D 01 ID Copy density adjustment ID mode copy density adjustment
Use for the setting of setup value of ID mode copy density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
"1" is the level 4/49 of KODAK gray scale chart
02 Text Copy density adjustment Text mode copy density adjustment
Use for the setting of setup value of Text mode copy density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
"1" is the level 4/49 of KODAK gray scale chart.
03 Photo copy density adjustment Photo mode copy density adjustment
Use for the setting the setup value of Photo mode copy density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
"1" is the level 4/49 of KODAK gray scale chart.
04 ID copy contrast adjustment ID mode copy contrast adjustment
Use for the setting the setup value of ID mode image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy contrast is increased.

AL-1035 Adjustment List 7–3

 SIM Code
Name Description
Main Sub
D 05 Text copy contrast adjustment Text mode copy contrast adjustment
Use for the setting of shift value of Text mode image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy contrast is increased.
06 Photo copy contrast adjustment Photo mode copy contrast adjustment
Use for the setting of shift amount of Photo mode image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy contrast is increased.
07 ID copy sharpness adjustment ID mode copy sharpness adjustment
Use for the setting of shift amount of ID mode image sharpness.
Setting Range: 0~2 Default: 1
* (0: Low 1: Middle 2: High)
08 Text copy sharpness adjustment Text mode copy sharpness adjustment
Use for the setting of shift amount of Text mode image sharpness.
Setting Range: 0~2 Default: 1
* (0: Low 1: Middle 2: High)
09 Photo copy sharpness adjustment Photo mode copy sharpness adjustment
Use for the setting of shift amount of Photo mode image sharpness.
Setting Range: 0~2 Default: 1
After the setup value is changed, power OFF/ON is required.
* (0: Low 1: Middle 2: High)
10 ID scan to usb density adjustment ID mode Scan to USB copy density adjustment
Use for the setting of ID mode Scan to USB image copy density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
11 Text scan to usb density adjustment Text mode Scan to USB copy density adjustment
Use for the setting of Text mode Scan to USB image copy density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
12 Photo copy sharpness adjustment Photo mode copy sharpness adjustment
Use for the setting of Photo mode Scan to USB image density.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the copy density is increased.
13 ID scan to usb contrast adjustment ID mode Scan to USB copy contrast adjustment
Use for the setting of ID mode Scan to USB image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the contrast is increased.
14 Text scan to usb contrast adjustment Text mode Scan to USB copy contrast adjustment
Use for the setting of Text mode Scan to USB image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the contrast is increased.
15 Photo scan to usb contrast adjustment Photo mode Scan to USB copy contrast adjustment
Use for the setting of Photo mode Scan to USB image contrast.
Setting Range: 1~99 Default: 50
* The more the setup value is increased, the more the contrast is increased.
16 ID scan to usb sharpness adjustment ID mode Scan to USB copy sharpness adjustment
Use for the setting of ID mode Scan to USB image sharpness.
Setting Range: 0~2 Default: 1
* (0: Low 1: Middle 2: High)
17 Text scan to usb sharpness adjust- Text mode Scan to USB copy sharpness adjustment
ment Use for the setting of Text mode Scan to USB image sharpness.
Setting Range: 0~2 Default: 1
* (0: Low 1: Middle 2: High)
18 Photo scan to usb sharpness adjust- Photo mode Scan to USB copy sharpness adjustment
ment Use for the setting of Photo mode Scan to USB image sharpness.
Setting Range: 0~2 Default: 1
* (0: Low 1: Middle 2: High)

AL-1035 Adjustment List 7–4

 SIM Code
Name Description
Main Sub
E 01 Destination setting Destination Setting
Input the destination code to set and press [Write] key. The destination Code data is stored
in the machine.
Default: China: 0
Default: oversea AB: 1
Default: oversea Inch: 2
Default: Japan: 3

Code Destination
0 China
1 Overseas (AB System)
2 Overseas (Inch System)
3 Japan

02 CE standard setting CE standard setting

Input CE standard code to set and press [Write] key.
The CE standard code data is stored in the machine.

Code Setting
0 CE standard control: OFF (default)
1 CE standard control: ON

03 Scan to usb file format setting Document format setting scanned in U-tray
Input the document format code to set and press [Write] key.
Default: China: 0
Default: oversea: 1

Code Destination
0 JPG
1 PDF (default)

F 01 NVRAM version (main code) NVRAM version (main code)

Show the main code of NVRAM version. Default: 1
02 NVRAM version (sub code) NVRAM version (sub code)
Show the sub code of NVRAM version. Default: 0
03 Error trouble record Trouble history
The machine reads the latest 20 trouble codes from the memory data of troubles.
04 Error trouble record pointer Trouble history pointer
Show the address of the following trouble history to be stored.
05 Error trouble record of H2/H3/H4 H2/3/4 trouble histroy
Show H2/3/4 number of trouble time.
06 H2/3/4 trouble code flag Record of the occurrence of H2/3/4 trouble
Record whether H2/3/4 trouble has occurred or not.
07 Process Flag Record of Process completion
Record whether Process has completed or not. (0: Completed, 1: Not completed)

AL-1035 Adjustment List 7–5

Instruction for Use of Adjustment Tool 4. Read Data from EEPROM
Clicking [Read all NVRAM] button to read all data in the printer EEPROM
Note: Be sure to install AL-1035 driver program in PC before using the
and store them in PC.
adjustment tool.

1. Install
Copy the adjustment tool folder under the root directory of Drive D and
put the shortcut on the desktop.

5. Write Data to EEPROM

2. Connect Clicking [Write all NVRAM] button to open the window for writing data to
EEPROM.
Connect PC with AL-1035 through USB code and power on AL-1035.

3. Execution
Double-click to open [Link].

"Device not found" dialogue appears when the cable is not connected
correctly or the printer is not turned on.

After the device connection is completed, "Welcome" screen appears.

Clicking "SHARP AL-1035 NVRAM Service Tool" key to enter into
Adjustment System Main Function Interface.

AL-1035 Adjustment List 7–6

6. Defaults for Setting A window for update confirmation appears by [Link] of NVRAM.

Clicking [Set all default] button to pop up "Set all default" dialogue.

Clicking "Browse" button to select the position of the document to be ini-

tialized.
Clicking "Set" to initialize all values in the printer.

(The root to the default is specified as "D: /M140NVRamServiceTool/

ALL_NVRAM /[Link]" in this system, for convenience. The
step of "Browse" can be omitted from the operation in accordance with "Data Loaded Successfully" dialogue pop-up to show the success of
the provision of the procedure flow.) default value setting.

7. Connection Test
Clicking [Reopen Device] to check whether PC is connected with the
printer, then the message of "connect successfully!" is shown if it is con-
nected and "connect failed!" is shown if it is not.

AL-1035 Adjustment List 7–7

8. Scan Adjustment 9. Engine Adjustment
Clicking the button of "B. Adjust (Scanner)" of main function interface to Clicking "C. Adjust (Engine)" button of main function interface to enable
enable setting the specified adjustment item. setting of the specified adjustment item.
Step: Step:
1) Select required items for adjustment: 1) Selection of required adjustment item:
2) Input required value: 2) Input required value:
3) Click [Write] button or press "Enter" key to complete the setting. 3) Click [Write] button or press "Enter" key to complete the setting.

1
1

3
3

Note:
C-01 Image lead edge void value (tolerance range: 1-4mm)
Note:
C-02 Image rear edge void value (tolerance range: 4mm or less)
B-01 OC original scan home position (main scan)
C-03 Image right edge void value
B-02 OC original scan home position (sub scan)
(tolerance range: 4±2mm, Total of both ends)
B-03 OC original scan Value (main scan)
C-04 Print end position correction (main scan)
B-04 OC original scan Value (sub scan)
C-05 Print start position
B-06 Ratio (sub scan)
C-06 Print start position correction
Th minimum unit for B-01~B-04 is 0.1mm, for B-05 and B-06 is 0.1%. (left end void adjustment, tolerance: 4±2mm, Total of both ends)
C-07 Ready stand-by temperature
C-08 Allowable temperature for paper feed
C-09 Target temperature during execution of job
C-10 Motor operating time (extension) after job completion
C-11 Preheat temperature at stand-by
C-12 Time for transfer to preheat mode
C-13 Time for transfer to shut-off mode
C-14 Temperature difference for transfer to restrain mode
C-15 Temperature difference for recovery from restrain mode
C-16 Temperature difference for continuation of rotation
C-17 Temperature difference for recovery from rotation
C-18 Coefficient A1 in the cumulative DotCount conversion formula
C-19 Coefficient A2 in the cumulative DotCount conversion formula
C-20 Coefficient A3 in the cumulative DotCount conversion formula
C-21 Constant B1 in the cumulative DotCount conversion formula
C-22 Constant B2 in the cumulative DotCount conversion formula
C-23 Constant B3 in the cumulative DotCount conversion formula
C-24 Fan operating time (extension) after job completion
The minimum adjustment unit for C-01~C-02 and C-4~C-6 is 0.1mm, for
C-03 is 1.3mm, for C-07~C-09/C-11 and C-14~C17 is 1°C, for C-10/C-
12 and C-24 is 1 second, for C-13 is 1 minute.

AL-1035 Adjustment List 7–8

10. Image Adjustment
Click "[Link] Quality" button of main function interface enables set-
ting of the specified adjustment item. 1
Step:

1) Selection of required adjustment item:

2) Input required value:
3) Click [Write] button or press "Enter" key to complete setting.

Copy density Adjustment

Please perform the density adjustment by copying the test chart of
Sharp Gray Scale (UKOG-0162FCZZ) at the implementation of the
maintenance. 3
The setting position of test chart
Align the end portion of the test chart with the reference position at the
front right side and copy. 2

AL-1035

Note:
D-01 ID mode copy density Adjustment
D-02 Text mode copy density Adjustment
D-03 Photo mode copy density Adjustment
D-04 ID mode copy contrast Adjustment
D-05 Text mode copy contrast Adjustment
USB

D-06 Photo mode copy contrast Adjustment

D-07 ID mode copy sharpness (0: High 1: Middle 3: Low)
D-08 Text mode copy sharpness (0: High 1: Middle 3: Low)
D-09 Photo mode copy sharpness (0: High 1: Middle 3: Low)
Make adjustment for each mode.
D-10 ID mode Scan to USB copy density
Adjustment mode Adjustment level of Sharp Gray Chart
D-11 Text mode Scan to USB copy density
D-01 ID mode copy density Slight high background is seen at "3".
D-12 Photo mode Scan to USB copy density
D-02 Text mode copy den- Slight high background is seen at "3".
sity D-13 ID mode Scan to USB copy contrast

D-03 Photo mode copy den- Slight high background is seen at "3". D-14 Text mode Scan to USB copy contrast
sity
D-15 Photo mode Scan to USB copy contrast
Copying with the setting of density level "3" of each adjustment mode to D-16 ID mode Scan to USB copy sharpness
adjust for the above adjustment level.
D-17 Text mode Scan to USB copy sharpness
D-18 Photo mode Scan to USB copy sharpness
SHARP GRAY CHART
1 2 3 4 5 6 7 8 9 10 W

If it is lighter than the adjustment level (density is low): Increase the

adjustment value.
If it is darker than the adjustment level (density is high): Decrease the
adjustment value.
The numeric value can be adjusted within the range of 1-99.

Note: Please use the setting values of factory defaults usually for the
adjustments except for the copy density adjustment (from D-04
through D-18)
(Please make adjustments so that it may conform to the proper
image, only in case the modification of image quality is neces-
sary upon requests from users.)

AL-1035 Adjustment List 7–9

11. Parameter Setting 12. Other Setting
Clicking "E. Setting" button of main function interface enables setting of Clicking "F. ETC" button of main function interface to enable setting of
the specified adjustment item. the specified adjustment item.
Step: Step:
1) Selection of required adjustment item: 1) Selection of required adjustment item:
2) Input required value: 2) Input required value:
3) Click [Write] button or press "Enter" key to complete setting. 3) Click [Write] button or press "Enter" key to complete setting.

1
1

3
3

2
2

Note:
E-01 Destination setting (0: China (default)) Note:
F-01 NVRAM version (main code)
E-02 Support of CE standard (0: Not supported, 1: Supported)
E-03 Document format scanned to U-tray F-02 NVRAM version (sub code)
F-03 Trouble history
F-04 Trouble history pointer
F-05 H2/3/4 trouble history
F-06 Existence of H2/3/4trouble record
F-07 Process completion record

AL-1035 Adjustment List 7 – 10

[8] Trouble Code

Trouble Code List

Trouble Code
Contents Possible Cause Check/Recover
Main Sub
CE 30 USB Memory Error USB Flash memory access error (USB mem- Check apparent trace of damages.
ory is pulled out during operation), USB device Replace USB device and operate again.
recognition failure, USB Flash memory writing
Replace MCU PWB.
error, Insertion of other than USB device (Intel-
ligent mobile card etc.), USB device failure,
USB board failure on MCU PWB Try to cancell from error by CLEAR key.
31 USB Flash Memory Full USB memory is full. Check the capacity of USB memory.
Check the USB device.

Try to cancell from error by CLEAR key.

E0 – Paper Size Error Copy: Paper is smaller than A6. Check the paper size.
ID Copy or 2in1 Copy Mode: Paper is smaller Check whether P-in sensor is abnormal or not.
than A4.
Try to cancell from error by CLEAR key.
E7 10 CIS Unit Black Scan Electri- CIS unit flat cable connection abnormal. Check whether the connection of flat cable for CIS
cal Level Correction Error CIS unit abnormality. unit is normal or not.
MCU PWB abnormality. Check CIS unit.

Power ON/OFF the machine to see whether the

error is cleared or not.
11 CIS Unit White Scan Electrical CISu unit flat cable connection abnormal. Clean CIS unit white reference board.
Level Correction Error CIS unit abnormality. Check whether the light amount and light emission
MCU PWB abnormality. is normal or not.
White reference board comtaminated. Check MCU PWB.

Power ON/OFF the machine to see whether the

error is cleared or not.
20 Laser Output Error Laser abnormality Check whether LSU unit operation is normal or
MCU PWB abnormality not.
Replace MCU PWB.
Replace LSU unit.

Power ON/OFF the machine to see whether the

error is cleared or not.
F5 02 Copy Lamp Abnormal CIS unit failure Check the connection of the cable between DIS
CIS unit flat cable connection abnormality unit and MCU PWB.
Replace CIS unit.
Replace MCU PWB.

Power ON/OFF the machine to see whether the

error is cleared or not.
H2 00 T her mist or Disc onnection Thermistor abnormality Check whether the connector and the cable con-
Inspection (main) Control PWB abnormality necting the temperature sensor with PWB is cor-
Fusing section connector disconnection rect or not.
Check whether thermistor input circuit on the con-
Fusing unit is not attached.
trol PWB is correct or not.
Press and hold [Exposure] key and [Photo] key for
5 seconds in the condition of powered on to make
the machine to be all lit-up. And press [Photo] key
for 10 seconds to see whether the error is cleared
or not.

AL-1035 Trouble Code 8–1

Trouble Code
Contents Possible Cause Check/Recover
Main Sub
H2 01 T her mist or Disc onnection Thermistor abnormality Check whether Thermistor and its cable are con-
Inspection (sub) Control PWB abnormality nected properly or not.
Fusing section connector disconnection. Check whether the input circuit of thermistor on
Fusing unit is not attached. the control PWB is normal or not.
Press and hold [Exposure] key and [Photo] key for
5 seconds in the condition of powered on to make
the machine to be all lit-up. And press [Photo] key
for 10 seconds to see whether the error is cleared
or not.
H3 00 Thermistor High Temperature Thermistor abnormality Check whether Thermistor and its cable are con-
Abnormal (main) Control PWB abnormality nected properly or not.
Fusing connector disconnected Check whether the input circuit of thermistor on
the control PWB is normal or not.
Press and hold [Exposure] key and [Photo] key for
5 seconds in the condition of powered on to make
the machine to be all lit-up. And press [Photo] key
for 10 seconds to see whether the error is cleared
or not.
01 Thermistor High Temperature Thermistor abnormality Check whether the thermistor and its cable are
Abnormal (sub) Control PWB abnormality connected properly or not.
Fusing section connector disconnection Check whether the thermistor input circuit is nor-
mal or not.
Press and hold [Exposure] key and [Photo] key for
5 seconds in the condition of powered on to make
the machine to be all lit-up. And press [Photo] key
for 10 seconds to see whether the error is cleared
or not.
H4 00 Heat Roller Low Temperature Thermistor abnormality Check whether the thermistor and its cable are
Abnormal Heater lamp abnormality connected properly or not.
Thermostat abnormality Check whether the connection between Heater
Control circuit abnormality lamp and thermostat is broken or not.
Check whether the control circuit for Heater lamp
on Power supply PWB and MCU PWB is normal or
not.
Press and hold [Exposure] key and [Photo] key for
5 seconds in the condition of powered on to make
the machine to be all lit-up. And press [Photo] key
for 10 seconds to see whether the error is cleared
or not.
L1 00 Scanner Feed Error CIS unit abnormality Check whether Scanner belt is broken or not.
Scanner belt broken Check whether the connection cable between
Home position detection sensor abnormality Drive motor and MCU PWB is normal or not.
Motor cable abnormality Replace CIS unit
Replace MCU PWB

Power ON/OFF the machine to see whether the

error is cleared or not.
L3 00 Scanner Return Error CIS unit abnormality Check whether Scanner wire is broken or not.
Scanner belt broken Check whether the connection cable between
Home position detection sensor abnormality Drive motor and MCU PWB is normal or not.
Motor cable abnormality Replace CIS unit
Replace MCU PWB.

Power ON/OFF the machine to see whether the

error is cleared or not.
L4 58 Ozone Fan Lock Error Ozone fan abnormality Check whether Ozone fan connector and cable are
Cable connection error or disconnection of connected normally or not.
Ozone fan. Replace Ozone fan.
MCU PWB abnormality Replace MCU PWB

Power ON/OFF the machine to see whether the

error is cleared or not.

AL-1035 Trouble Code 8–2

Trouble Code
Contents Possible Cause Check/Recover
Main Sub
L6 10 Polygon Motor Lock Detection Polygon motor error, Check whether Polygon motor cable is connected
Polygon motor cable abnormality or broken properly or not.
Replace LSU unit
Replace MCU PWB

Power ON/OFF the machine to see whether the

error is cleared or not.
U2 04 EEPROM Rea/Write Error EEPROM abnormality Replace MCU PWB

Power ON/OFF the machine to see whether the

error is cleared or not.
11 EEPROM Counter Error EEPROM abnormality Replace MCU PWB

Power ON/OFF the machine to see whether the

error is cleared or not.

AL-1035 Trouble Code 8–3

[9] Maintenance

1. Maintenance Table
× : Check (Clean, replace or adjust if needed) 　o : Clean 　b: Replace

Unit Name Part Name At service call Remarks

Drum UN Drum bReplace by every 8K
Developing Section Toner Cartridge bRepalce by every 2K Bundled toner cartridge
should be replaced at 1K.
Transfer Transfer Roller ×o Perform checking/cleaning when
the drum is replaced.
Scan Section Original Glass
LSU Dust-Proof Glass
Paper Feed Section Each Paper Feed Roller
Separation Sheet
Fusing and Delivery Roller Upper Heat Roller
Pressure Roller
Pressure Roller Bearing
Upper Separation Pawl
Lower Separation Pawl
Separation Blade
Delivery Roller
Ozone Filter
Drive Section Every Gear

2. Maintenance Display System

Toner Life AL-103T (replace by every 2K), (A4 6% document)

Remaining amount Toner lamp is lit on Operation Panel LED at toner near end.
Machine Operation is permitted. Don't stop
Drum Life 8K
LED display information and icon Operation panel LED lamp "(@)" is blinked when drum counter has reached 8K.
Release method Counter clear: Press and hold [Exposure] key and [Photo] key for 5 seconds in the
condition of powered on (the machine become all lit-up), then press [Exposure] key
for 10 seconds or more to clear the drum counter.
Machine Stop
Jam LED display information and icon When jam has occurred, Operation panel LED lamp "(B )" is blinked.
Open machine cover to remove paper jam and release paper jam after the cover is
closed. LED is turned off.
Machine Stop

AL-1035 Maintenance 9 – 1
3. Precautions at Replacing Consumables

A. Toner Cartridge
After Toner Cartridge is removed from the machine, be sure to put it in a
plastic bag to avoid spilling out of toner.

B. Drum Cartridge
1) Avoid direct sunlight to protect the drum from exposure.
2) Don't touch the surface of the drum to damage the coating on the
surface of the drum.

AL-1035 Maintenance 9 – 2
[10] Operational Description

1. Paper feed section

MCU PWB
J6 C2522H02-3P C2521H02-3P
PID 12 PID 1 1 PID
GND 13 GND 2 2 GND
5VLED_PID 14 5VLED 3 3 5VLED

MA 15
/MA 16
MB 17
/MB 18

SMR-02V-N SMP-02V-NC
24VCC 3 24VCC 1 1 24VCC
/PUC 4 /PUC 2 2 /PUC
A2006WR0-2*12P

AL-1035 Operational Description 10 – 1

 Paper feed drive gear
Rubber for Paper feed
reverse plate
ON

Solenoid Reverse plate

/PUC

Solenoid pawl

/PUC

ON

Solenoid receives the signal (/PUC) emitted from MCU PWB and start/ When Solenoid (/PUC) starts, the rubber of Paper feed rotation plate is
stop. rotated and Rotation plate is lifted to prepare for paper feeding.
When it starts, Solenoid pawl at Paper feed drive gear is dropped off to
rotate Paper feed drive gear and then operate Paper feed roller to per-
form paper feeding.
When it is stopped, Solenoid pawl is trapped by Paper feed drive gear
and rotation is disabled, so the paper feed roller stops paper feeding.

AL-1035 Operational Description 10 – 2

2. Optical Section

1
2

3
10
11
12
1
2
3
4
5
6
7
8
9

5VLED_MHP 1
2
3

1
2
3
4
CIS_VREF
3.3VCC
LED_G
LED_R

MT_1A
MT_1B
MT_2A
MT_2B
LED_B

SCA10

MHPS
5VCC
SCA8
SCA9

RINP
GND

GND

GND
J1

J9

J7

MCU PWB

No. Name Function/Operation

1 CIS Home Position Sensor CIS home position supervising sensor
2 CIS Motor Drive CIS
3 CIS Scan Lamp Unit Scan original and send scanned analog signal to MCU PWB.

AL-1035 Operational Description 10 – 3

3. LSU

Shutter

5 6

1 24 3

MCU PWB
J12
5 CLOCK
4 nLOCKED
3 START/STOP
2 GND
1 24VCC

12 GND
11 nSH
10 nDATA
9 nENB
8 5V_LD
7 GND
6 nHSYNC
A2001WV2-12P

No. Name Function/Operation

1 Laser Diode Generate laser beam.
2 CY lens Collect laser beam on the surface of Polygon mirror.
3 Polygon mirror, Polygon motor Reflect laser beam by constant velocity.
4 BD reflection lens Reflect laser beam for BD sensor.
5 BD sensor Detect start timing of laser scan.
6 fθ lens Concentrate laser beam on one spot. Make the scan of laser beam on the drum at both
sides to be the same as the center portion.

Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 85um in the sub scanning direction
Image surface power: 0.4±0.01mW (Laser wavelength 770-795nm)
Polygon motor section: Brushless motor 17716rpm
No. of mirror surfaces: 5 surfaces

AL-1035 Operational Description 10 – 4

Shutter Operation

Shutter

Protruded Portion

DV Unit

Protruded
Portion

Protruded Portion

When Scanner unit is closed and if the shutter is at the protruded sec-
tion of DV unit, it starts and LSU laser beam exposes the OPC drum
normally.
On the other hand, when Scanner unit is opened, the shutter closes by
the weight of the spring and the laser beam is blocked.

AL-1035 Operational Description 10 – 5

4. Developing Section

3. Grid

4. Main Charger

OPC section
2. Transfer Roller

5. Drum

Transfer Section
1. Developing Roller

Developing Section

High voltage PWB

MCU PWB
DV-BIAS
J6
TC /GB 1 24 /GB
GB Bias 2 23 Bias
/TC 3 22 /TC
MC
/MC 4 21 /MC
GND 5 20 GND
24VCC 6 19 24VCC
A2001WV2-6P

Image laser generated through LSU is converted into toner on the drum, developing section and Transfer roller to become visible image and it is trans-
ferred on paper.

No. Name Function/Operation

1 Developing roller Toner is adhered by the static electricity to the drum and a toner image is formed.
2 Transfer roller Provide transfer current for Transfer roller and the toner image is printed on a paper via
drum.
3 Grid Control the drum surface potential.
4 Main charger Charge the drum surface negatively.
5 Drum Expose OPC drum surface with laser beam and create a latent image, and absorb toner
again in relation to the voltage to convert it into a visible image (toner image) .

AL-1035 Operational Description 10 – 6

5. Fusing/Transport Section

PSU MCU PWB

J8
GND 1 1 GND
FW 8 5 FW
PR 7 6 PR
HL_ON 5 7 HL_ON
3 HL-N 5VCC 6 8 5VCC
2 NC 5VCC 3 9 PS24V
1 HL-L PS24V 4 10 PS24V
B2P3-VH 11 NC
GND 2 12 GND
2 B08B-EH-A

C2521H02-3PK C2522H02-3PK
GND 3 3 GND 2 GND
FM LOCK 2 2 FM LOCK 3 FM LOCK
OZN FAN 1 1 OZN FAN 4 OZN FAN
A2001H02-12P
3 HL_ON
OZN_FM
RTH2

2
SMR-04V-N SMP-04V-NC J6
RTH1 1 1 RTH1 5 RTH1
1 GND 2 2 GND 6 GND
RTH1 RTH2 3 3 RTH2 7 RTH2
GND 4 4 GND 8 GND

4 POD C2521H02-3P C2521H02-3P

POD 1 1 POD 9 POD
GND 2 2 GND 10 GND
5VLED 3 3 5VLED 11 5VLED_POD
A2006WR0-2*12P

No. Name Function/Operation

1 Heater Lamp Heat Fusing to raise the temperature of Heat roller up to the specified print temperature.
2 Thermistor Detect the surface temperature of Fusing heat roller.
3 Thermostat Supervise the surface temperature of Fusing heat roller to prevent it from getting too high
and causing safety problems.
4 Paper Out Sensor Detect paper passing operation and delivery tray open/close status.

When Power Triac of Heater lamp drive circuit starts, AC current flows in Heater lamp and lamp is lit to heat the roller.
To be prepared for abnormal high temperature of Heat roller, the thermostat is equipped as a safety device.
When the thermostat is activated, the current to Heater Lamp is shut down.

Heater Lamp
Ozone Fan Motor

Separation Pawl Thermostat

Delivery Roller Heat Roller

Delivery Driven Roller
Paper Guide

Paper Out Sensor Pressure Roller

AL-1035 Operational Description 10 – 7

[11] Disassembly and Assembly B. Scanner Unit Open Method 1
1) Open Paper Feed Guide, Delivery Guide and handle.
Warning: Be sure to pull out the plug from the outlet before disassembly
operation. It may cause electrical shock.

No. Item
1 Appearance-related
2 Optical Section
3 LSU
4 MCU PWB
5 PWB, Switch
6 Paper Feed Section
7 Transfer Roller
8 Fusing Unit

1. Appearance-related

No. Contents
A OC Cover
2) Open Scanner Unit.
B Scanner Unit Open Method 1
Note: To close Scanner unit, pull up Scanner unit upward slightly
C Left Cabinet
and hold plastic protrusions with both hands to pull toward
D Right Cabinet this side slowly and put it down. When it is closed up to half-
E Bottom Plate way, insert support arm into the groove, hold plastic protru-
F Left Harness Guide sions with both hands and pull this side to close.

G Scanner Unit Open Method 2

H Right Harness Guide Plastic
protrusions
I MCU Cover

A. OC Cover
1) Open OC Cover until it becomes vertical to remove it.
Note: Pick up the hinge section with both hands to pull out OC
Cover upward to remove.

AL-1035 Disassembly and Assembly 11 – 1

C. Left Cabinet E. Bottom Plate
1) Open Paper Feed Guide, Delivery Guide and handle. 1) Open OC Cover until it becomes vertical to remove it.
(See 1-B-1 for details) (See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
2) Open Scanner unit. (See 1-B-2 for details)
(See 1-B-1 for details)
3) Remove screws and unhook the fitting portion at the rear side of 3) Open Scanner Unit. (See 1-B-2 for details)
Left cabinet to remove Left Cabinet.
4) Remove screws and unhook the fitting portion at the rear side of
Note: Check to see that each fitting portion is placed as specified at Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
fixing/disassembly. The harness shall be wired as shown in 5) Remove screws and unhook the fitting portion at the rear side of
the figure when it is fixed. Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
6) Remove 3 foot packings at the bottom section and unfasten 3
screws to remove the bottom plate. Pay attention to 2 fitting por-
tions at the bottom plate and the main frame.
Note: Lay soft cloth under the machine which is put upside down.
Pay attention not to damage the machine.

D. Right Cabinet
1) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)

2) Open Scanner Unit. (See 1-B-2 for details)

3) Remove screws and unhook the fitting portion at the rear side of
Right Cabinet to remove Right Cabinet.

Note: Check to see that each fitting portion is placed as specified at

fixing/disassembly. The harness shall be wired as shown in
the figure when it is fixed.

Cutting Portion

AL-1035 Disassembly and Assembly 11 – 2

F. Left Harness Guide G. Scanner Unit Open Method 2
1) Open OC Cover until it becomes vertical to remove it. 1) Open OC Cover until it becomes vertical to remove it.
(See 1-A-1 for details) (See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle. 2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details) (See 1-B-1 for details)
3) Open Scanner unit. (See 1-B-2 for details) 3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and detach the fitting portion of Left Cabinet side 4) Remove screws and detach the fitting portion of the rear side of
to remove Left Cabinet. (See 1-C-3 for details) Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and detach the fitting portion of Right Cabinet to 5) Remove screws and detach the fitting portion of the rear side of
remove Right Cabinet. (See 1-D-3 for details) Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
6) Open MC terminal protection plate. 6) Open MC Terminal Protection Plate. (See 1-F-6 for details)

7) Remove harness and unfasten screws, then remove Harness

Guide. (See 1-F-7 for details)

8) Pull out all harnesses and remove screws to detach High Voltage
PWB.

7) Remove the harness and unfasten screws, then remove Left har-
ness guide.
Note: The harness shall be wired as shown in the picture at fixing/
disassembling.

9) Remove screws and detach Support arm from the fitting section
and open Scanner unit up to around 90 degrees.

Scanner Support Arm

AL-1035 Disassembly and Assembly 11 – 3

H. Right Harness Guide I. MCU Cover
1) Open Paper Feed Guide, Delivery Guide and handle. 1) Open OC Cover until it becomes vertical to remove.
(See 1-B-1 for details) (See 1-A-1 for details)
2) Open Scanner unit. (See 1-B-2 for details) 2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Remove screws and detach the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details) 3) Open Scanner unit. (See 1-B-2 fordetails)
4) Remove harness and unfasten screws, then remove Right Harness 4) Remove screws and detach the fitting portion of the rear side of
Guide. Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and detach the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
6) Open MC Terminal protection plate. (See 1-F-6 for details)
7) Remove harness and unfasten screws, then remove Left harness
guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner support arm. Open Scanner
unit up to around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to detach Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 2 screws and pull out related harness and remove MCU
Cutting Portion Cover.
Note: Insert the fitting portion at the bottom side of MCU Cover into
the fitting receiving portion inside the guide at the bottom of
the scanner.

Fitting portion

AL-1035 Disassembly and Assembly 11 – 4

2. Optical Section 11) Remove 2 screws and pull out the related harness to detach MCU
Cover. (See 1-I-9 for details)

No. Contents 12) Pull out all harnesses and remove screws, then remove MCU PWB.

A Scanner Unit
B Operation PWB
C Operation PWB Connection Cable
D CIS Unit Home Position Sensor
E Belt/Copy Lamp Unit CIS
F CIS Flat Cable
G CIS Drive Motor Unit

A. Scanner Unit
1) Open OC Cover until it becomes vertical to remove it.
(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and detach the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and detach the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details) Face without any character

7) Remove harness and unfasten screws, then remove Left Harness

Guide. (See 1-F-7 for details)
13) Remove 4 screws to remove LSU.
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to around 90 degrees. (See 1-G-8 for details) Note: Be sure to fix springs when assembling.
9) Remove harness and unfasten screws to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit.

AL-1035 Disassembly and Assembly 11 – 5

14) Remove Scanner unit support arm. 8) Remove screws and loosen Scanner support arm. Open Scanner
unit up to it becomes around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to detach Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 3 screws. Pull out flat cable to remove Original glass.

15) Remove handle lock.

Note: Every spring shall be fixed as specified in the picture.

12) Remove 5 screws and remove Operation PWB.

B. Operation PWB
1) Open OC Cover until it becomes vertical and remove it.
(See 1-A-1 for details)

2) Open Paper Feed Guide, Delivery Guide and handle.

(See 1-B-1 for details)

3) Open Scanner unit. (See 1-B-2 for details)

4) Remove screws and detach the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and detaches the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Open MC terminal protection plate. (See 1-F-6 for details)

7) Remove harness and unfasten screws, then remove Left harness

guide. (See 1-F-7 for details)

AL-1035 Disassembly and Assembly 11 – 6

C. Operation PWB Connection Cable 12) Remove 3 screws to close Scanner unit. remove flat cable to
remove the document table glass. Remove the document table
1) Open OC Cover until it becomes vertical to remove.
glass. (See 2-B-9 for details)
(See 1-A-1 for details)
13) Remove connection code.
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details) Note: Insert Connection code from the position of the picture, when
fixing it.
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and remove the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details) Face with characters
5) Remove screws and remove the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Open MC Terminal protection plate. (See 1-F-6 for details)
7) Remove harness and unfasten screws, then remove Left harness
guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to it becomes around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
Remove Scanner unit. (See 2-A-9/10 for details)
10) Remove 2 screws and remove relating harnesses to remove MCU
Cover. (See 1-I-9 for details)
11) Remove Operation PWB Connection Cable.
Note: The face without characters of the connection code shall be
faced outside as shown in the picture below.

Face without characters

AL-1035 Disassembly and Assembly 11 – 7

D. CIS Unit Home Position Sensor 13) Remove 3 screws and close Scanner unit. Remove flat cable and
remove the document table glass. (See 2-B-11 for details)
1) Open OC Cover up to it becomes vertical to remove.
(See 1-A-1 for details) 14) Move CIS unit and remove screws and remove CIS unit home posi-
tion sensor.
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and remove the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and remove the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to it becomes around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 2 screws and remove relevant harnesses and remove
MCU Cover. (See 1-I-9 for details)
12) Remove Sensor Connection Code.

AL-1035 Disassembly and Assembly 11 – 8

E. Belt/Copy Lamp unit CIS 13) Remove belt fixing plate of CIS unit to remove the belt and CIS unit.

1) Open OC cover until it becomes vertical and remove it.

(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1for details)
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 3 screws. Remove flat cable and remove the document
table glass. (See 2-B-11 for details)
12) Remove screw and loosen belt to remove rubber washer and pul-
ley.

AL-1035 Disassembly and Assembly 11 – 9

F. CIS flat cable 13) Remove 3 screws and close Scanner unit. Remove flat cable and
remove the document table glass. (See 2-B-11 for details)
1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details) 14) Peel off CIS flat cable pasted with two-sided tape at the position as
shown in the picture.
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screw and unhook the fitting portion of the rear side of Left Two-sided tape
Cabinet and remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet and remove Right Cabinet. (See1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner Two-sided
unit up to it becomes around 90 degrees. (See 1-G-8 for details) tape
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 2 screws and remove relating harness and remove MCU
Cover. (See 1-I-11 for details)
12) Remove CIS flat cable.
Note: The face without characters of the connection cable shall be
faced outside as shown in the picture below.

Face without characters

AL-1035 Disassembly and Assembly 11 – 10

G. CIS Drive Motor Unit 13) Remove 3 screws and close Scanner unit. Remove flat cable and
remove the document table glass. (See 2-B-11 for details)
1) Open OC Cover until it becomes vertical and remove.
(See 1-A-1 for details) 14) Remove screws and loosen belt and remove metal plate cover, rub-
ber washer and pulley. (Metal plate cover is added at the upper
2) Open Paper Feed Guide, Delivery Guide and handle.
section of CIS Drive Motor UN.)
(See 1-B-1 for details)
15) Remove screw and remove CIS Drive Motor unit.
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion of the rear side of
Left Cabinet and remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet and remove Right Cabinet. (See 1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screw, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screw and loosen Scanner Support Arm. Open Scanner
unit up to around 90 degrees. (See 1-G-8 for details)
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 2 screws and remove relating harnesses and remove
MCU Cover. (See 1-I-11 for details)
12) Remove CIS Drive Motor Unit Connection Cable.

AL-1035 Disassembly and Assembly 11 – 11

3. LSU 13) Remove 4 screws and remove LSU.

No. Contents
A LSU

A. LSU
1) Open OC Cover until it becomes vertical and remove.
(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Rermove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to around 90 degrees. (See 1-G-9 for details)
9) Remove harness and remove screw to remove Right Harness
Guide. (See 1-H-4 for details)
10) Remove Scanner unit. (See 2-A-9/10 for details)
11) Remove 2 screws and remove relating harness and remove MCU
Cover. (See 1-I-11 for details)
12) Remove LSU harness.

AL-1035 Disassembly and Assembly 11 – 12

4. MCU PWB 5. PWB, Switch

No. Contents No. Contents

A MCU PWB A High voltage PWB
B Power Supply PWB
A. MCU PWB C Power Switch

1) Open OC Cover until it becomes vertical to remove.

(See 1-A-1 for details) A. High Voltage PWB
2) Open Paper Feed Guide, Delivery Guide and handle. 1) Open OC Cover until it becomes vertical and remove.
(See 1-B-1 for details) (See 1-A-1 for details)
3) Open Scanner unit. (See 1-B-2 for details) 2) Open Paper Feed Guide, Delivery Guide and handle.
4) Remove screw to unhook the fitting portion of the rear side of the (See 1-B-1 for details)
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details) 3) Open Scanner unit. (See 1-B-2 for details)
5) Remove screws and unhook the fitting portion of the rear side of 4) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details) Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details) 5) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screw, then remove Left Harness 6) Remove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details) Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner 7) Remove all harnesses and remove screws and remove high volt-
unit up to around 90 degrees. (See 1-G-8 for details) age PWB.
9) Remove harness and remove screw to remove Right Harness Note: When installing the High Voltage PWB, fit it into the groove of
Guide. (See 1-H-4 for details) the main frame and make sure not to contact between the
10) Remove Scanner unit. (See 2-A-9/10 for details) terminals of high voltage PWB and main frame.

11) Remove 2 screws and remove harness to remove MCU Cover.

(See 1-I-11 for details)
12) Remove all harnesses and unfasten screws to remove MCU PWB.

Face without any character

AL-1035 Disassembly and Assembly 11 – 13

B. Power Supply PWB 6. Paper Feed Section
1) Open OC Cover until it becomes vertical and remove.
(See 1-A-1 for details) No. Contents
2) Open Paper Feed Guide, Delivery Guide and handle. A Paper Feed Plate
(See 1-B-1 for details) B Paper Feed Roller
3) Open Scanner unit. (See 1-B-2 for details) C Paper Feed Solenoid Unit
4) Remove screws and unhook the fitting portion of the rear side of D Separation Plate
Right Cabinet to remove Right Cabinet. (See1-D-3 for details) E Main Motor
5) Remove harness and unfasten screw, then remove Right Harness F P-in Actuator
Guide. (See 1-H-4 for details)
6) Remove all harnesses and remove screws and remove Power Sup-
ply PWB.
A. Paper Feed Plate
1) Open Paper Feed Guide, Delivery Guide and handle.
Fine thread (See 1-B-1 for details)

2) Open Scanner Unit. (See 1-B-2 for details)

3) Remove Paper Feed Plate.

Coarse
thread

1
2

C. Power Switch
1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle. B. Paper Feed Roller
(See 1-B-1 for details)
1) Open Paper Feed Guide, Delivery Guide and handle.
3) Open Scanner unit. (See 1-B-2 for details)
(See 1-B-1 for details)
4) Remove screw and unhook the fitting portion of the rear side of
2) Open Scanner Unit. (See 1-B-2 for details)
Right Cabinet to remove Right Cabinet. (See 1-D-3 for details)
3) Remove DV Unit.
5) Remove harness and remove screw to remove Power Switch.

AL-1035 Disassembly and Assembly 11 – 14

4) Remove plastic E-ring and move Paper Feed Roller Collar towards 8) Remove harness and unfasten screws, then remove Left Harness
the both ends respectively. Guide. (See 1-F-7 for details)

Displace Paper Feed Roller to remove. 9) Remove all harnesses and unfasten screws to remove High Volt-
age PWB. (See 5-A-7 for details)
Note: Be sure to check the direction when attaching Paper Feed
Roller to Paper Feed Shaft. The rubber side shall be situated 10) Remove screws and loosen Scanner Support Arm. Open Scanner
opposite to the convex side of the cam. Unit up to 90 degrees. (See 1-G-8 for details)
11) Remove screw and remove Drive Unit.

12) Remove Paper Feed Shaft Drive Gear.

C. Paper Feed Solenoid Unit
1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details)

2) Open Paper Feed Guide, Delivery Guide and handle.

(See 1-B-1 for details)

3) Open Scanner Unit. (See 1-B-2 for details)

4) Remove screw and unhook the fitting portion of the rear side of Left
Cabinet and remove Left Cabinet. (See 1-C-3 for details)

5) Remove screw and unhook the fitting portion of the rear side of
Right Cabinet and remove Right Cabinet. (See1-D-3 for details)

6) Remove 3 foot packings at the bottom and remove 3 screws to

remove the bottom plate. Pay attention to the 2 fitting portions at
the bottom plate and the main frame. (See 1-E-6 for details)

7) Remove screw to remove MC Terminal Protection Plate.

Note: The ribs at the bottom of the main frame shall be fitted at fix- 13) Turn the main frame upside down and peel the tape to remove the
ing/disassembling. connection cable for solenoid.

AL-1035 Disassembly and Assembly 11 – 15

14) Remove screws to remove Paper Feed Solenoid Unit. 8) Remove Separation Plate Unit and the spring.
Note: When installing Separation Plate Unit, ensure that the both
ends of the springs shall be fitted in the sleeves of the main
frame base plate and Separation Plate Unit.

D. Separation Plate

Attachment
1) Open OC Cover until it becomes vertical to remove.

reference
(See 1-A-1 for details) Attachment
reference
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Opne Scanner Unit. (See 1-B-2 for details)
4) Remove Paper Feed Plate. (See 6-A-3 for details)
5) Remove DV Unit. (See 6-B-3 for details)
6) Remove plastic E-ring and move Paper Feed Roller Collar toward
the both ends respectively.
Displace Paper Feed Roller to remove. (See 6-B-4 for details)
7) Remove Rotation Unit.
Note: Be sure to check that the fitting portions at both sides shall be
arranged at the specified position to prevent the hook from
being damaged.

Hook Hook

AL-1035 Disassembly and Assembly 11 – 16

E. Main Motor F. P-in Actuator
1) Open OC Cover until it becomes vertical to remove. 1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details) (See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle. 2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details) (See 1-B-1 for details)
3) Opne Scanner unit. (See 1-B-2 for details) 3) Open Scanner Unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion of the rear side of 4) Remove screws and unhook the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details) Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Open MC Terminal Protection Plate. (See 1-F-6 for details) 5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Remove harness and unfasten screws, then remove Left Harness
Guide. (See 1-F-7 for details) 6) Remove 3 foot packings at the bottom and remove 3 screws to
remove the bottom plate. Pay attention to the 2 fitting portions at
7) Remove screws and remove Main Motor.
the bottom plate and the main frame. (See 1-E-6 for details)
7) Remove P-in Actuator.
Note: Ensure that the both ends of the spring are arranged at the
position as shown in the picture.

AL-1035 Disassembly and Assembly 11 – 17

7. Transfer Roller 8) Remove 3 foot packings and unfasten 3 screws to remove the bot-
tom plate. Pay attention to 2 fitting portions of the bottom plate and
the main frame. (See 1-E-6 for details)
No. Contents
9) Use the tool like a screw-driver to unhook the right hook and
A Transfer Roller
remove Transfer Roller.

A. Transfer Roller
1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner Unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion at the rear side of
Left cabinet to remove Left Cabinet.(See 1-C-3 for details)
5) Remove screws and unhook the fitting portions of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Remoe DV Unit. (See 6-B-3 for details)
7) Remove Drum Unit.
Note: Pay attention not to damage the drum surface when remov-
ing/fixing.

Note: Removed Drum

Unit shall be put in a
lightproof paper.

AL-1035 Disassembly and Assembly 11 – 18

8. Fusing Section 11) Remove the related connection cable on High Voltage PWB and
Power Supply PWB.

No. Contents
A Fusing Unit
B Ozone Filter
C Exhaust Heat Fan
D Thermostat
E Thermistor
F Fusing Lamp
G Upper Heat Roller
H Separation Pawl
I Fusing Front Guide
J Lower Heat Roller
K P-out Actuator
L Delivery Roller

A. Fusing Unit
1) Open OC Cover until it becomes vertical to remove.
(See 1-A-1 for details)
2) Open Paper Feed Guide, Delivery Guide and handle.
(See 1-B-1 for details)
3) Open Scanner Unit. (See 1-B-2 for details)
4) Remove screws and unhook the fitting portion of the rear side of
Left Cabinet to remove Left Cabinet. (See 1-C-3 for details)
5) Remove screws and unhook the fitting portion of the rear side of
Right Cabinet to remove Right Cabinet. (See1-D-3 for details)
6) Open MC Terminal Protection Plate. (See 1-F-6 for details)
7) Remove harness and unfasten screw, then remove Left Harness
Guide. (See 1-F-7 for details)
8) Remove screws and loosen Scanner Support Arm. Open Scanner
unit up to around 90 degrees. (See 1-G-8 for details)
12) After removing 4 screws, remove Fusing unit.
9) Remove DV unit. (See 6-B-3 for details)
10) Hold the both ends of Drum Unit and remove while turning.
(See 7-A-7 for details)

AL-1035 Disassembly and Assembly 11 – 19

B. Ozone Filter C. Heat Exhaust Fan
1) Remove 2 screws and remove Fan Frame. 1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
2) Remove Ozone Fielter. (See 8-B-2 for details)
3) Remove 2 screws and remove Heat Exhaust Fan.
Note: The side with the label shall be face the exhaust louver.

2) Remove Ozone Filter.

D. Thermostat
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
2) Remove 2 screws and remove Fusing Harness Frame.
Remove 2 screws and remove thermostat.

AL-1035 Disassembly and Assembly 11 – 20

E. Thermistor 3) Remove screws and remove Fusing Lamp Fixing Guide to remove
Fusing Lamp.
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for detaisl)
Note: Don't touch Fusing Lamp. The lamp is very easy to be dam-
2) Remove 2 screws and remove Fusing Harness Frame.
aged.
(See 8-D-2 for details)
Handle lamp carefully when removing.
3) Remove screws and remove thermistor upward.

F. Fusing Lamp
G. Upper Heat Roller
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
2) Remove 2 screws and remove Fusing Harness Frame.
2) Remove 2 screws and remove Fusing Harness Frame. Remove 2
Remove 2 screws and remove the terminals at both sides of ther- screws to remove the terminals at the both sides of thermostat.
mostat. (See 8-F-2 for details)

3) Remove screws and remove Fusing Lamp Fixing Guide to remove

Dusing lamp. (See 8-F-3 for details)

4) Remove screws to turn over the upper half portion of Fusing Unit.

AL-1035 Disassembly and Assembly 11 – 21

5) Remove Upper Heat Roller Unit. H. Separation Pawl
Note: Be sure to remove Separation Pawl first and then fix Upper 1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
Heat Roller.
2) Remove 2 screws and turn over the upper half portion of Fusing
unit. (See 8-G-4 for details)
3) Lift Separation Pawl and shift the fitting shaft for Separation pawl
toward the arrow direction "A" and remove it from the fitting portion
at the frame side, then shift Separation Pawl toward the arrow
direction "B" to remove.

Frame fitting
portion
B

A
6) Remove gears and bearing.
Note: The protruded portion inside the gear and the cutting of Fitting shaft Spring
Upper Heat Roller shall be aligned when fixing.
Apply silicon oil to "A" portion of Upper Heat Roller.

A
I. Fusing Front Guide
1) Remove 2 screws and remove Fusing Front Guide.
Note: The 2.5 scale mark shall be aligned with the edge of Fusing
Unit Lower Frame at height adjustment.

AL-1035 Disassembly and Assembly 11 – 22

J. Lower Heat Roller L. Delivery Roller
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details) 1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
2) Remove 2 screws and remove Fusing Front Guide. 2) Remove 2 screws and open the upper half part of Fusing Unit to
(See 8-I-1 for details) turn over. (See 8-G-4 for details)
3) Remove 2 screws and turn over the upper half of Fusing Unit. 3) Lift the portion "A" of Delivery Roller and utilize the elastic deforma-
(See 8-G-4 for details) tion of Delivery Roller itself to remove the portion "B" from the hole.
Rotate Delivery Roller to align the flat portion of the roller with the
4) Separate upper and lower part of Fusing Unit and remove Lower
exit portion and move it horizontally to take Delivery Roller out.
Heat Roller and Pressure Release Lever.
Note: The grease JFE552 shall be applied to the portion "A", "B" of
Lower Heat Roller at fixing. A

A
flat 1
2

3
B

K. P-out Actuator
1) Remove 2 screws and remove Fan Frame. (See 8-B-1 for details)
2) Remove 2 screws and open the upper half part of Fusing Unit to
turn over. (See 8-G-4 for details)
3) Remove P-out Actuator.
Note: The both ends of Spring A, B shall be aligned with the posi-
tions shown in the picture.

AL-1035 Disassembly and Assembly 11 – 23

[12] Flash ROM Upgrading Procedure
Before using this tool, perform installation of driver program of the machine first. Refer to the Operation Manual of the main frame for the driver instal-
lation procedure.

Note: The machine shall not be powered off or shut down during execution of upgrading.

Main Form After completion of download, store the path and prepare for the next download.
A Download Tool When "Browse" key is clicked,
open B "select file message box"
FW File's Path The Path of Download File Browse...(B) and select download file (*.fw).

Download Status Download Status Column Download (D) When "Download" key is clicked,
the dialogue is opened.
Cancel (C)
When "Cancel" key is clicked, the
download tool is closed.

select file message box

B

Switch to C

C Download Tool

FW File's Path X:\\***.fw Browse...(B)

Download Status Ready. Download (D) Switch to D

Cancel (C)

D Start to download

Start to download. Are you sure?

When "No" is clicked, return to C Main Form.
Yes No
When "Yes" is clicked, the specified software
file is downloaded on MCU PWB and return to
E Main Form.

E Download Tool

FW File's Path X:\\***.fw Browse...(B)

Download Status Downloading. Please don't turn the power off. Download (D)

Cancel (C)

When download is completed, "Download OK" is displayed on the download dialogue and
the path for FW file is stored in "ini" file to prepare for the next download.
Download Tool

FW File's Path X:\\***.fw Browse...(B)

Download Status Download OK. Download (D)

Cancel (C)

AL-1035 Flash ROM Upgrading Procedure 12 – 1

[13] Electric Circuit Explanation

1. Actual Wiring Diagram

CIS un
Scanner
Scanner unit

CIS_VREF
Motor MHPS

3.3VCC
LED_G
LED_R

LED_B

SCA10
5VCC
SCA8
SCA9

RINP
GND

GND
12 11 10 9 8 7 6 5 4 3 2 1

FFC 1.0mm Pitch

A2001H02-4P A2001H02-3P

A2001WV2-4P

A2001WV2-3P
MCU-LSU Harness J12 1 2 3 4 5 6 7 8 9 10 11 12

1
2
3
4

1
2
3
5VLED_MHP
CIS_VREF
GND 1 12 GND

3.3VCC
LED_G
LED_R
MT_1A
MT_1B
MT_2A
MT_2B

LED_B

SCA10

MHPS
5VCC
SCA8
SCA9

RINP
GND

GND

GND
nSH 2 11 nSH

J7

J1

J9
nDAT A 3 10 nDATA
nENB 4 9 nENB
GND 5 (N.C)
LSU UN

5V_LD 6 8 5V_LD
GND 7 7 GND
LASER
DIODE nHSYNC 8 6 nHSYNC
PWB S08B-CZHK-B-1 CZHR-08V-S

CLK 1
179228-5
5 nCLOCK
MCU PWB
nREADY 2 4 nLOCKED
nSTART 3 3 START/STOP
GND 4 2 GND
24VCC 5 1 24VCC
POLYGON
MOTOR A2001H02-12P A2001WV2-12P

A2006WR0-2*12P
MCU
14 5VLED_PID

11 5VLED_POD
19 24VCC

3 24VCC
LSU
10 SGND

DV-Ini
RTH2

RTH1
/PUC
GND

GND

GND

GND

GND
POD
Bias

/MC

/MB

/MA
/GB

PID
/TC

MB

MA

ྣLSU
24
23
22
21
20

18
17
16
15

13
12
J6

9
8
7
6
5
4

2
1

A2006HOO-2*12P
179228-2 292250-2
2 GND DV-Initial
1 DV-Ini SW

A2001H02-6P
A2001WV2-6P
1
2
3
4
5
6

MCU-LEFT I/F Harness

P-GND
24VCC
/MC
/GB

/TC
NC

TC Roller TC
SMR-02V-N SMP-02V-NC
24VCC 1 1 24VCC
CB
PUS
Drum Cartridge

/PUC 2 2 /PUC
(Solenoid)
GRID GB

MC Charger MC

FG SMP-04V-NC SMR-04V-N
RTH1 1 1 RTH1
GND 2 2 GND
HVT PWB
DV Cartridge

DV Roller RTH2 3 3 RTH2

GND 4 4 GND
Toner Mixing Roller DVB FUSING
UNIT Thermistor2 The

TC, GB, MC, DV-BIAS (SPRING CONNECT) Heater Lam

A2001WR2-4P A2001H02-4P
MA 1 C2522H02-3P C2521H02-3P 179228-3 292250-3
9 P-OUT SENSOR Harness
Main /MA 2 POD 1 1 POD 1 POD Paper
Motor MB 3 GND 2 2 GND 2 GND Out
/MB 4 5VLED 3 3 5VLED 3 5VLED Detector

C2521H02-3P C2522H02-3P 179228-3 292250-3

10 P-IN SENSOR Harness
12 DRIVE FRAME EARTH Harness PID 1 1 PID 1 PID
Paper
DRIVE PLATE GND 2 2 GND 2 GND IN
5VLED 3 3 5VLED 3 5VLED Detector

AL-1035 Electric Circuit Explanation 13 – 1

 U/I un

UI_KEY2
UI_KEY1
UI_KEY0
UI_LED6
UI_LED5
UI_LED4
UI_LED3
UI_LED2
UI_LED1
UI_LED0
UI_SW2
UI_SW1
UI_SW0
5VCC
GND

GND
CIS_VREF

MHPS
3.3VCC

SCA10
5VCC
SCA8
SCA9

RINP
GND

J1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8 7 6 5 4 3 2 1
FFC 1.0mm Pitch
FC 1.0mm Pitch
A2001H02-3P
A2001WV2-3P

5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
2
3
5VLED_MHP
CIS_VREF

UI_KEY2
UI_KEY1
UI_KEY0
UI_LED6
UI_LED5
UI_LED4
UI_LED3
UI_LED2
UI_LED1
UI_LED0
UI_SW2
UI_SW1
UI_SW0
3.3VCC

SCA10

MHPS
5VCC

5VCC
SCA8
SCA9

RINP
GND

GND

GND

GND
J9

J2

J4
USB-B To PC
CONNECTOR

MCU PWB
J5
USB-A To USB MEMORY
CONNECTOR

J13 MCU-DSW Harness

PS24V 3
GND 2
A2001WV2-12P DSW
3 FM LOCK
4 OZN FAN

INT24V 1
7 HL_ON

9 PS24V
10 PS24V
5VCC
GND

GND

GND
NC

NC
PR

A2001WV2-3P A2001H02-3P
11
12
J8
2

1
5
6

A2001H02-12P
006HOO-2*12P C2521H02-3PK C2522H02-3PK MCU PLATE

179228-2 292250-2 GND 3 3 GND

2 GND DV-Initial FAN FM LOCK 2 2 FM LOCK MCU-PSU Harness
1 DV-Ini SW OZN FAN 1 1 OZN FAN USB EARTH PLATE
1
8
7
5
6
3
4

EFT I/F Harness ὤHR-8

B8B-EH
HL_ON

PS24V
PS24V
5VCC
GND

GND

ACSW Harness
NC
PR

INLET Harness L (BLACK)

N SMP-02V-NC
1 1 24VCC INLET
2 2 /PUC
PUS L 1 L 1
(Solenoid)
NC 2 F-GND 2
N 3 N 3
NC SMR-04V-N B2P3-VH
F-GND
1 1 RTH1 VHR-3
2 2 GND
INLET Harness N (WHITE)
3 3
4 4
RTH2
GND VHR-3N-R
PSU & HL Cont PWB INLET Harness GND
USB EARTH PLATE

FUSING 3 HL-N
UNIT Thermistor2 Thermistor1
2 NC USB EARTH PLATE
Heater Lamp 1 HL-L
B2P3-VH-R
Thermostat

179228-3 292250-3
SENSOR Harness
1 POD Paper
2 GND Out
3 5VLED Detector

179228-3 292250-3
ENSOR Harness
1 PID
Paper
2 GND IN
3 5VLED Detector

AL-1035 Electric Circuit Explanation 13 – 2

2. Block Diagram

L6219DS 16M×16 512KB (4Mbits)

UI panel Laser diode Poligon Motor
Motor Driver DDR1 SPI FLASH

nSH, nDATA, nENB, nHSYNC

Step Motor /WP CLOCK, nLOCKED, START/STOP
CLK=200MHz
SI,CLK,SEL
CIS SDRAM I/F SPI I/F GPIO System Bus /PUC
Solenoid
LED_R
/MC, /TC,
LED_G Bias, /GB
DL520-09 HV CTL

LED_B MA, /MA,

UHM MB, /MB
Main motor
SIG Scanner Printer
I/F ASIC-S5001 I/F PID, POD PID
POD
RTH1,
RTH2 Thermistor
Home
Sensor
DV-Ini DV-Initial

X’tal USB Host USB Device GPIO Printer I/F

OZN_FM FM_LOCK PR FW HL_ON

X’tal USB OZN

24MHz memory PC FAN
Power Relay AC zero cross Heater
lamp

1. Scanner Motor
2. PoLigon Motor
Power Supply Unit PS24V 3. PUS
INT24V 24V
(PSU) 4. Power Relay
DSW
5V_LD 1. LSU Laser diode
7805 2. HL_ON
/24VCNT

1. Scanner Home Sensor

5V_SENSOR 2. CIS LED
3. Toner Sensor

/24VCNT
1. ASIC-S5001
2. SPI Flash
3.3VCC 3. DDR1 memory
4. CIS
SC4524
TPS54386
1.0VCC
1. ASIC-S5001 core

5VCC
1. UI panel

2.6VCC
TPS45231 1. ASIC-S5001
2. DDR1 memory

1.3VCC
1. ASIC-S5001
GS9020PSF 2. DDR1 memory

AL-1035 Electric Circuit Explanation 13 – 3

 COPYRIGHT © 2011 BY SHARP CORPORATION
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Printed in Japan.
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