PEMERINTAH KOTA SUKABUMI

DINAS PENDIDIKAN DAN KEBUDAYAAN

SEKOLAH MENENGAH KEJURUAN NEGERI 1SUKABUMI
Jl. Kabandungan No. 90 Telp.(0266) 222305 Fax (0266)233552 Sukabumi 43113
Website [Link] email: info@smkn1_smi@[Link]

MEASURING
INSTRUMENT

AUTOMOTIVE DEPARTMENT
2008
 PREFACE

Module is compiled to use training system being based on interest to teach skill at
work. Training pursuant to interest standard that is a way of which nationally have been
agreed on about forwarding of skill, knowledge and attitude used for the duty of certain
work with especial emphasis at aspect what can be conducted by someone as result of in
following network activity of training. One of the important characteristic about training base
on interest is emphasis at training have the character of individually for the work of actual at
work.
This module can be used by participant of training and education and also instructor /
instructor to give study activity at participant of training and education relate to interest unit
according to Mechanic interest standard of Automotive with interest unit title "Measuring
Instrument" which comprising skill and knowledge for the work of to repair.
In general fill this module consider fully the condition of training of organization and
skill management of adapted for by training and education requirement of industry without
there is diffraction at individual sector, to support mentioned, this module will be considered
the followings :
 Requirement of participant of training and education
 Conditions of organization
 Time which available to conducting training and education
 Training situation.
Strategy of forwarding of which is used and assessment techniques which is
presented in this interest unit module is not have the character of obliged to but
representing minimum prerequisite which must be used as by guidance of usage of module.
Consumer of this module is pushed to use various experience learn previously covering
knowledge, skill and also experiences learn the other to develop knowledge and skill which
included in this module and also so that can ascertain relevansi activity of training and
education with requirement of work in industry.

Compiler

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 TABLE OF CONTENTS
PAGE

PREFACE ……………………………………………………………………………………
TABLE OF CONTENTS………………………………………………………………………………………
MAP DOMICILE MODULE …………………………………………………………………
GLOSSARIUM ..............………………………………………………………………

CHAPTER I ANTECEDENT ………………………………………………………………………………

A. DESCRIPTION …………………………………………………………………………
B. SUB-TERMS ……………………………………………………………………………………
C. MODULE USING GUIDANCE ……………………………………………………
D. ULTIMATE PURPOSES ………………………………………………………………………………
E. COMPETENSI …………………………………………………………………………………
F. CHECKING ABLITY…………………………………………………………………………

CHAPTER II LESSON……………………………………………………………………………………..
A. PLAN LEARN STUDENT…………………………………………………………
B. ACTIVITY LEARN………………………………………………………………………
1. Activity Learn 1 : Measuring Instrument……………………..
a. Target Activity Learn 1 ……………………………………………….
b. Theory 1 …………………………………………………………………
c. Ambit 1 ……………………………………………………………………..
d. Duty1 ……………………………………………………………………….
e. Formative Test 1 ……………………………………………………………………
f. Formative answer key 1 ……………………………………………
g. Sheet Assessment 1 ………………………………………………….
CHAPTER III EVALUATION ………………………………………………………………………………………
A. KNOWLEDGE TEST …………………………………………………………………………………
B. ANSWER TEST ……………………………………………………………………………
C. ASSESSMENT EVALUATION………………………………………………….
D. CRITERION PASS ……………………………………………………………………

CHAPTER IV CONCLUSION…………………………………………………………………………………

BIBLIOGRAPHY…………………………………………………………………………………

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  MAP DOMICILE MODULE
OPKR40-016B

OPKR 30-007B OPKR 40-014B

OPKR 30-017B OPKR 40-009B OPKR 50-019B

OPKR 20-010B OPKR 40-004B OPKR 50-011B

OPKR 30-010B

OPKR 20-012B OPKR 30-003B OPKR 40-003B OPKR 50-008B

OPKR 30-013B

OPKR 30-004B

OPKR 30-002B OPKR 40-002B OPKR 50-009B

OPKR 20-001B OPKR 20-017B OPKR 30-001B OPKR 40-001B OPKR 50-007B

OPKR 20-010B OPKR 20-014B OPKR 10-018B OPKR 40-008B OPKR 40-012B OPKR 50-002B

OPKR 10-006B OPKR 10-003B

OPKR 10-017B
OPKR 10-005B OPKR 10-001B OPKR 10-002B

OPKR 10-015B OPKR 10-010B OPKR 10-009B OPKR 10-019B OPKR 40-017B OPKR 40-019B

OPKR 50-001B

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  LIST TITLE MODULE.
No KODE Judul Modul
1 OPKR 10-001B Execution of conservancy/ component service (Pelaksanaan pemeliharaan/ servis
komponen)
2 OPKR 10-002B Installation of hydraulic system (Pemasangan sistem hidrolik)
3 OPKR 10-003B Conservancy / hydraulic system service (Pemeliharaan/servis sistem hidrolik)
4 OPKR 10-005B Conservancy / service and repair of air compressor and components (Pemeliharaan/servis
dan perbaikan kompresor udara dan komponen-komponennya)
5 OPKR 10-006B Execute procedure of welding, soldering, and amputation with heat and warm-up
(Melaksanakan prosedur pengelasan, pematrian, dan pemotongan dengan panas dan
pemanasan)
6 OPKR 10-009B Read and understanding of technique picture (Pembacaan dan pemahaman gambar
teknik)
7 OPKR 10-010B Usage and conservancy of measuring instrument (Penggunaan dan pemeliharaan alat
ukur)
8 OPKR 10-016B Follow health procedure and Usage working safety (Mengikuti prosedur kesehatan dan
keselamatan kerja)
9 OPKR 10-017B Usage and conservancy of equipments and supply of workplace (Penggunaan dan
pemeliharaan peralatan dan perlengkapan tempat kerja)
10 OPKR 10-018B Constribution communications at work (Konstribusi komunikasi di tempat kerja)
11 OPKR 10-019B Execution of handling operation manually (Pelaksanaan operasi penanganan secara
manual)
12 OPKR 20-001B Conservancy / service engine and components (Pemeliharaan/servis engine dan
komponen-komponennya)
13 OPKR 20-010B Conservancy / cooler system service and components (Pemeliharaan/servis sistem
pendingin dan komponen-komponennya)
14 OPKR 20-011B Repair of cooler system and components (Perbaikan sistem pendingin dan komponen-
komponennya)
15 OPKR 20-012B Overhaul Component cooler system (Overhaul komponen sistem pendingin)
16 OPKR 20-014B Conservancy/service gasoline fuel system (Pemeliharaan/servis sistem bahan bakar
bensin)
[of] /
17 OPKR 20-017B Conservancy/ service diesel fuel system (Pemeliharaan/servis sistem injeksi bahan bakar
diesel)
18 OPKR 30-001B service clutch and system operation components ( Pemeliharaan/servis kopling dan
komponen-komponennya sistem pengoperasian)
19 OPKR 30-002B Repair of clutch and components (Perbaikan kopling dan komponen-komponennya)
20 OPKR 30-003B Clutch Overhaul and components (Overhaul kopling dan komponen-komponennya)
21 OPKR 30-004B Conservancy/service manual transmission (Pemeliharaan/servis transmisi manual)
22 OPKR 30-007B Conservancy/ service automatic transmission (Pemeliharaan/servis transmisi otomatis)
23 OPKR 30-010B Conservancy/ service final unit drive/ differential (Pemeliharaan/servis unit final drive/
gardan)
24 OPKR 30-013B Conservancy / service wheel axis activator (Pemeliharaan/servis poros roda penggerak)
25 OPKR 30-014B Repair of wheel countershaft (Perbaikan poros penggerak roda)
26 OPKR 40-001B Assembling and installation of system put on the brakes and its components (Perakitan
dan pemasangan sistem rem dan komponen-komponennya)
27 OPKR 40-002B Conservancy / system service put on the brakes (Pemeliharaan/servis sistem rem)
28 OPKR 40-003B Repair of system put on the brakes (Perbaikan sistem rem)
29 OPKR 40-004B Overhaul system component put on the brakes (Overhaul komponen sistem rem)
30 OPKR 40-008B Inspection of system drive (Pemeriksaan sistem kemudi)
31 OPKR 40-009B Repair of system drive (Perbaikan sistem kemudi)
32 OPKR 40-012B Inspection of system of suspensi (Pemeriksaan sistem suspensi)
33 OPKR 40-014B Conservancy / system service of suspensi (Pemeliharaan/servis sistem suspensi)
34 OPKR 40-016B Balans wheel / Free tire (Balans roda/ban)
35 OPKR 40-017B (installing and tuning wheel) Melepas, memasang dan menyetel roda
36 OPKR 40-019B Unloading, repair, and installation of external tire and inner tube and also its component (
Pembongkaran, perbaikan, dan pemasangan ban luar dan ban dalam serta komponennya)
37 OPKR 50-001B Examination, conservancy / service and replacement of light Repair battery (Pengujian,
pemeliharaan/servis dan penggantian baterai)
38 OPKR 50-002B Repair network/ system electric (Perbaikan ringan pada rangkaian/ system kelistrikan)
39 OPKR 50-007B Installation, examination, and repair of lighting system and of wiring
(Pemasangan, pengujian, dan perbaikan sistem penerangan dan wiring)

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No KODE Judul Modul
40 OPKR 50-008B Installation, examination, and repair of peacemaker electric system
(Pemasangan, pengujian, dan perbaikan sistem pengaman ke listrikan )
41 OPKR 50-009B Installation of equipment of electric of addition ( assesoris) (Pemasangan kelengkapan
kelistrikan tambahan) (assesoris)
42 OPKR 50-011B Repair of Ignition system (Perbaikan sistem Pengapian)
43 OPKR 50-019B Service system of AC ( Memelihara/servis sistem AC) (Air Conditioner)

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 CHAPTER 1

A. Description
Learning this lesson, our students are required to master both the
basic concepts and theories of Measuring Instrument. The following are
the sub competencies:
1. Following the procedures at the work place to identify the functions
and basic concepts about Measuring Instrument .
2. Students should be able to explain function and contruction of dial
gauge
3. Students should be able to describe function and contruction of
micrometer.
4. Students should be able to describe function and contruction of
vernier caliper.
B. Sub-terms
This module is basic the knowledge, so the terms are not based on
the previous modules but it requires students knowledge themselves. For
instance:
1. Work principles of mechanic energy and electric energy from their
physic.
2. Attitude: work concentration, discipline towords the rules, etc.
C. Module Using Guidance
1. For Students
To get maximum learning result, in learning this lesson, students
should follow these steps to use this module:
- Read and understand properly the materials on the learning
process.
- Do every assignments to know how far the students understand
the material for each learning activity.
- In doing not onlytheoritical but also practical, pay attention to
these rules:

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 Pay attention to the directions of safety rules.
Understands every procedures of practice.
Before doing the practice, identify the tools and material
needed precisely.
Use the proper tool for each procedures.
To do unclear practice procedures, students should ask the
tutor or instructor.
After students finish practicing, put the tools back to their
places.
- If the students don’t get the skills required (fail to get the skill),
repeat all the process by asking the tutor/ instructor.
2. Teacher Roles
Teacher roles for each learning process are:
- Helping students in preparing and planning the learning process.
- Guide the students through giving practice duties which explained
in each process.
- Helping students to decide and acces additional sources.
- Organizing team work if necessary.
- Planning to bring an expert or a teacher/ tutor from an industry to
accompany the teacher if necessary.
D. Ultimate Purposes
After learning all the materials in this module, students shoul be able to:
1. Apply the safety rules, work and environment healty guidance at their
workplaces.
2. Mention the functions and contruction of dial gauge.
3. Explain the functions and contruction of micrometer.
4. Describe the functions and contruction of vernier caliper.

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 CHAPTER II
KNOWING FUNCTION MEASURING INSTRUMENT

1. Dial Gauge
a) Function and Contruction

Dial Gauge used to measure

bent of axis, out run and of
backlash. With correctness: 0,01
mm if minute hand make one
full (of) rotation ( 100 strip),
hence peripatetic hours hand 1
strip ( 1 mm).

b) Measurement method
Measurement run out

(1) Cleaning object to be measured.

(2) Placing V-Block atempat pad which flatten and axis placing (
interest of shaft) above V-Block.
(3) Touching gauge dial spindle [at] surface of axis and ascertain
vertical spindle with axis.
(4) Turning around slow axis and read the amount of movement
of pointer.
(5) Result of measurement 0,08 mm.

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2. Micrometer
a) Function and Contruction
Micrometer divided to become two kinds of:
(1) Outside micrometer: measuring outside diameter.
(2) Inside micrometer: measuring inside diameter
Both this appliance have correctness 0,01 mm, one rotation of
thimble consist of 50 strip ( 0,5 mm)

Inner
Spindel Sleeve Thimble
Anvil

Ratcher
Outer Stopper
Sleeve
Lock clamp
Nonius Scale

b) Outside Micrometer Calibration

(1) Checking sign “O”
Cleaning and anvil of spindle with
clean cloth. Turn around stopper
rachet until spindle anvil come into
contact with, and turn around sopper
2 or 3 times rotation to be more
assure. Micrometer have been
calibrated truly if "O" diametrical
thimble with line [at] sleeve outer.

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(2) Tuning sign “O”
If its mistake 0,02 mm or less key of
spindle with clamp lock. Later;Then
turn around sleeve outer until sign "
O" diametrical thimble with line,dan
reexamine sign " O".

If its mistake exceed 0,02 mm, lock

spindle with clamp lock, slackened
stopper until thimble with line [at]
sleeve outer and tighten again
stopper rachet and reexamine sign "
O".

(3) Reading Result of Measurement.

Distance of Strip above line at sleeve
outer is 1 mm, and distance of strip
below/under line is 0,5 mm. And
value 1 strip at thimble is 0,01 mm.
Assess result of measure is the
amount of read of scale.

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 (4) Example of and Test Measurement.

Read of scale above line : 7.00 mm 5.00 mm

Read of scale below/under line. : 0,50 mm 0,00 mm
Read of scale thimble : 0,15 mm + 0,20 mm +
Result of measure. : 7,65 mm 5,20 mm
3. Vernier Caliver
a) The Breakdown of.
vernier of Caliver used to
measure external diameter,
diameter in and measure
deepness of its correctness is
0,05 mm, 0,02 mm and 0,1 mm.

b) Principle Measurement.
If vernier scale moved to right until
number 1 diametrical with number 1
" especial scale" like picture beside
its result there are gap 0,1 mm.

If vernier scale moved to right until

number 5 diametrical with number 5

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 " especial scale" like picture beside,
its result there are gap 0,05 mm.
c) Read Result of Measurement.

Like picture beside, assess in front of

comma taken away from by directing
of number " 0" vernier that is 25 mm
while number rear comma taken
away from by dot where both vernier
scale line and especial scale meet
that is 7 becoming read [is] 25,7
mm.

d) Handle Vernier of Caliver.

(1) Before measurement clean vernier of caliper object and to be
measured.
(2) Paying attention the way of measurement hereunder.

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 e) Test Measurement.

4. Ambit
a. Dial gauge is measuring instrument used to measure bent of axis, out
run and of backlash with correctness 0,01 mm, for example:
(1) Measuring bent of transmission axis.
(2) Measuring out run and of backlash defferensial.
b. Micrometer is functioning measuring instrument measure diameter in
(micrometer inside) and measure external diameter (micrometer outside)
with correctness 0,01 mm, for example.
(1) Measuring balanced crank shaft diameter (pin of journal).
(2) Measuring motor cylinder diameter.
c. Vernier of caliper is measuring instrument used to measure external
diameter, diameter in and measure deepness with correctness 0,05 mm,
for example:
(1) Measuring diameter in cylinder (upper).
(2) Measuring pin piston diameter.
(3) Measuring deepness of disc clutch rivet

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 CHAPTER III

EVALUATION

A. ASSESSMENT INSTRUMENT

1. Mentioning kind of measuring instrument!

2. Mentioning function of dial gauge!
3. Describe function of micrometer !
4. Mentioning kind of micrometer !
5. Mentioning function of vernier caliper !

B. ANSWER KEY
1. Dial gauge, micrometer and vernier caliper
2. Dial Gauge used to measure bent of axis, out run and of backlash.
With correctness: 0,01 mm if minute hand make one full (of)
rotation ( 100 strip), hence peripatetic hours hand 1 strip ( 1
mm).
3. Micrometer is functioning measuring instrument measure diameter
in (micrometer inside) and measure external diameter
(micrometer outside) with correctness 0,01 mm
4. Micrometer divided to become two kinds of:
(3) Outside micrometer: measuring outside diameter.
(4) Inside micrometer: measuring inside diameter
5. vernier of Caliver used to measure external diameter, diameter in
and measure deepness of its correctness is 0,05 mm, 0,02 mm
and 0,1 mm
C. CRITERION PASS.

Aspect Score (1-10) wight Value Boldness

Correctness 2 Condition
Accuracy 1 pass,
Time 1 minimum
Total Score value 70 with
score each;
every
minimum
aspect 7.
Pass category :
70 s.d. 79 : fulfilling minimum criterion with tuition
80 s.d. 89 : fulfilling minimum criterion without tuition
90 s.d. 100 : above minimizing without tuition.

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 CHAPTER IV
CONCLUSION

Interest of "Measuring Intrument" have to well posted by before studying bases

of automotive.
After student feel to master existing interest sub, student can request interest
test, interest test done/conducted by theoritical and practical. Theoretical test by
student answer question which is on evaluation problem, while test of practical with
interest to demonstration had at teacher / instructor. Teacher / instructor will assess
pursuant to existing observation sheet, from here student interest can know.
To student which have reached minimum pass condition can continue to next
module, but if/when minimum condition of pass not yet been reached hence have to
repeat this module, or part of which do not pass and because do not be allowed to
take next module.

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