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Hughes Hydraulic Lifters Installation Guide

This document provides instructions for installing and adjusting Hughes hydraulic lifters and setting the pre-load on different engine configurations. It specifies the desired lifter clearances for cast iron and aluminum blocks. It also lists the recommended pre-load settings for different block and head material combinations, and provides steps for setting valve lash including using the firing order, placing the first cylinder at top dead center, inserting a feeler gauge, tightening the adjuster until the pushrod stops spinning, then continuing to tighten the same amount to pre-load the lifter before moving to the next cylinder.

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Gabriel Chiavetto
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23 views1 page

Hughes Hydraulic Lifters Installation Guide

This document provides instructions for installing and adjusting Hughes hydraulic lifters and setting the pre-load on different engine configurations. It specifies the desired lifter clearances for cast iron and aluminum blocks. It also lists the recommended pre-load settings for different block and head material combinations, and provides steps for setting valve lash including using the firing order, placing the first cylinder at top dead center, inserting a feeler gauge, tightening the adjuster until the pushrod stops spinning, then continuing to tighten the same amount to pre-load the lifter before moving to the next cylinder.

Uploaded by

Gabriel Chiavetto
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Installing and Adjusting Hughes Hydraulic Lifters

1. Do not wash in any solvent. Wipe the parts off with a lint free towel.
2. Use 10W30 oil and lube the O.D. of the body as well as wheel on roller lifters.
3. The desired lifter-to-bore clearance on cast iron blocks is: .0015” - .0017”.
On aluminum blocks that oil the lifter, the clearance is: .0012” - .0014”.
Both of these measurements are at 70 Deg F.
Aluminum blocks will have a higher rate of expansion and that is why the
clearance is tighter.

Adjusting the pre-load setting of the Lifter


Select the pre-load needed from the list below.
Lifter part numbers 5001, 5003, 5006, 5007, 5319 & 5321
Cast iron block & cast iron heads: .080-.085”
Cast iron block & aluminum heads: .090-.095”
Aluminum block & aluminum heads: .100”-.105”

1. Use the firing order to set the valves. Mopar V8 firing order: 1-8-4-3-6-5-7-2
2. Put #1 cylinder on top dead center.
3. This puts the int. and exh. to be adjusted on the base circle of the camshaft.
4. Place a feeler gage blade, chosen from the list above, between the valve tip and
the rocker arm.
5. Tighten the adjusting screw, or nut, until you can no longer spin the pushrod by
rubbing your finger across it. This is zero ("0") lash.
6. Withdraw the feeler gage and note how far you must continue to turn the adjuster
screw to reach zero ("0") lash. Now continue to tighten the adjuster screw that
same amount to preload the lifter.
7. Repeat these adjustments for each cylinder running through the firing order.

Phone: 309-745-9558
Fax: 309-296-9990

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