STANDARD OPERATION PROCEDURES
SOP NO. MS/TBSL/SOP/R.O PLANT//01 Effective 1-3-2021
Date
JOB STEAM PIPE INSULATION WORK Revision No. 0.4
DESCRIPTION
DEPARTMENT Tata steel BSL Ltd 23/4 Section R.O PLANT
SN. Activity (What) Associated Responsibility Process/Tools/PPE’S Remarks
Requirment/Hazard/Impact (Who) (How) Referenc
Ms Sheet Cutting Hazard- Microsol Safety measures-
1.
Supervisor /
Work- Safety- 1. Use of proper
Area Incharge
1 .Cutting of ms 1. Hand cut during PPE’s should be
sheet with the help cutting of ms sheet. done while cutting
of hand cutter. 2. Falling of sheet while of ms sheet.
stacking on one another. 2. Stacking of sheets
2. Stacking of cut should be done
sheet at safe and properly.
proper place.
Environment- NIL NIL NIL
Quality- NIL NIL NIL
Work on scaffolding- Hazard- Microsol Safety measures-
2.
Supervisor /
1. Climbing of ladder Safety- Area Incharge 1. Use of safety belt
on scaffolding. 1. Slip, trip of worker while working of
while climbing of ladder scaffolding.
2. Working on on scaffolding. 2. Use of proper
platform of 2. Fall of person while ppe’s while
scaffolding. working on scaffolding. working.
Environment- NIL NIL NIL
Quality- NIL NIL NIL
Lifting and working of Hazard- Microsol Safety measures-
3.
Supervisor /
ms sheet work- Safety- 1. Do not overload
Area Incharge
1. Lifting of materials 1. Fall of materials while materials while
to proper workplace. lifting. lifting.
2. Fall of tools while 2. Do not stand
2. Fixing of materials working at height. below the materials
with the help of 3. Hand injury while while lifting.
screw and working with sharp tools. 3. Use proper ppe’s
screwdriver. while working with
sharp tools.
Environment- NIL NIL NIL
Quality- NIL NIL NIL
.
Cutting and lifting of Hazard- Microsol Safety measures-
4.
Supervisor /
glass wool- Safety- 1. Use of proper
Area Incharge
1. Cutting of glass 1. Itching on body and in safety goggles and
wool with the help of eyes from glass wool safety gloves while
hand cutting tool. while cutting. cutting the glass
2. Falling of glass wool wool.
2. Lifting of glass while lifting to the work 2. Do not overload
wool the work area. area. the glass wool while
lifting.
Environment- NIL NIL NIL
Quality- NIL NIL NIL
Hazard- Microsol Safety measures-
5. Insulation work at
Supervisor /
height- Safety- Area Incharge 1. Use of safety belt
1. Dismantling of 1. Fall of person from properly while
insulations from the height. working at height.
steam pipe. 2. Fall of materials from 2. Handling of
2. Now fixing of new the height while materials should be
insulation to the working. done properly while
steam pipe. 3. Heat burn from the working at height.
steam pipe while 3. Use of proper
dismantling or fixing of ppe’s while doing
insulation. hot work.
Microsol Workers
Environment- Dizziness Providing workers
Supervisor
of worker while working proper hydration be provi
at height in hot during work in hot proper h
environment. environment.
Quality- NIL NIL NIL
Hazard- Microsol Safety measures-
6. Housekeeping work
Supervisor /
1. Collecting of all the Safety- Area Incharge 1. Use of proper
dismantled materials 1. Hand injury might ppe’s while
at a specific spot. occur while collecting the collecting the
2. Now shifting of all dismantled materials. dismantled
the dismantled 2. Slip, trip, falls of materials.
materials to garbage person while shifting of 2. Shifting of
area. materials. materials should be
done in proper way.
Microsol
Environment- Untidiness Proper cleaning of Work ar
Supervisor
of work area may lead to the work area be clean
slip, trip of workers. should be done and afte
after the work has
been completed.
Quality- NIL NIL NIL
Safety
PPE’S
Safety Safety Safety Fluorescent Safety Nose masks
Shin Guard
Shoes Goggles Helmet Jackets Hand
gloves
During
Pre ✔ ✔ ✔ ✔ ✔ ✔
Start
✔
Up Of
Job
Activit
y
During ✔ ✔ ✔ ✔ ✔ ✔ ✔
On Job
Prepared By Approved By
Name & Designation: Name & Designation:
Sign with date: Sign with date: