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Product Overview
Drum, Base, and Reduction Gear Assembly
Motor Assembly
Brake Assembly
Press Roller Assembly
Drum Brake Assembly
Slack Line Detector Assembly
Limit Switch Assembly
Emergency Stop Assembly
Delta 'P' Overload Valve Assembly
Hose Connection Assembly
Winch Guard Assembly
Air Preparation Assembly
- Product Parts . Cce@
Information
, Rider Winches
Model
FA150KGi Man Rider™
@® Save These Instructions
Form MHD56315
Edition 3
dm Ingersoll Rand.rly alow tngersol-Rand talne_rvice Technicians to perform maintenance on these winches. bw/adtional information contact
Ingersoll-Rand factory or nearest Distributor,
Refer te Prodct Safty Ifomatin Manual for Man Ridei™ Winches Frm MAOS6251, Product tforntion Manual Form MHDS6314
Information Manel Form MHDSEDI3.
oduct Msntanance
anol can be downloaded fom wlacandhlstslutionscom
Tarai “ethan amin neta acne aR ny ui satya, deceased perfomance and nceased iene and ay nade al
sro,
The oil aguage of his mana iE.
afer al communication tothe nearer Ingarel-Rand feo Datta.
TABLE OF CONTENTS
ee
Description Page Na. Dg Name age no.
Dum, fas and Reaction Gas Assembly Sowing (Ong MAREE) : “
Dru, Bae and Redaction Ger Asenly Pas Lit. 5
oxo Assembly Oram (ONG. MHP) «
oto Asembly Pas i. >
Ds Bate AnenbyOawing and as Ut é 3 (Oma, maar), .
Pres Rls Asenbly Sang ad Pas List. ae 9 (Omg. mHe274) s
rum sae Asenly ann 10 (Ong. mare) »
Dram Bak een ats ist »
Slack Line etctorAsetly Orang 5 FE (Ong HP®) 2
‘Suk Ure Detector Asemly Pa aos
Lint Sich AsembyDaving 14 (Ons, marae, = «
Lint Sitch Asemby Ps ts. »
ergencyStopAsembly ring ad Pas ist. 16 (Ong. MHP, - %
Delta veo Ve Aserly Caving an Pasi. 17 (ong. mars, ean
ose Comecton Assembly Draving, " (Ons, 2752. 8
Hose Conmton Asemty Fars ist. ®
Winch Gad Assembly Oring and Pas is. : 20 (ows. mre) = 20
‘i Pepin Assembly Ding and Pas i. 21 (Ong. mPa, 1
Winch ate Location Daving an Pats it 22 (ong. mre) . mean
Worary. 2PARTS ORDERING INFORMATION
‘he FAISOKG! Man Rie winches se dcgned and cnr to prvi ng
true sere Inte may be mcetay te tal ew Pr To
replace thse tat have been ected o wean,
‘he eof ter than genuine Ingersol-Rand replacement parts may esi in
eed wach performance ond ny, inaite te waaay
Front sevice and ges Ingeral and elcamert prs, prove your
rear tba wh the follonng
1 Caplete del ner and sel ramber a appears onthe da (rame)
pine
2, Rat rumber(s) and pat dseron a sho inthis maa
5 sey ene
For you convene and iar refrence ii recommended tht the flowing
‘nfomaton be eae
‘et ber
bate acne
ed
+ Continuing improvement and advancement of design may cute changes o
this equipment whieh ore not included in tis manus, Manuals ae pereaealy
tavsad to incorporate changes Almay heck he manual eatin ne the
From cover for te test fave
4 Using eter tan genuine Ingest Rnd pare may ivaigte the mat.
Form MHD56315 Edition 3
™ Return Goods Policy
Ingeralsand wil not accept ay were gods for waranty ot seve wes
pr arangenats hve ber mae and wien artaton fs een vies
from he avon te feos are purcce.
\oces wich have ben ndied wie ingesal-Rand appa misono
rerio wil not be pated rele ude waranty A ed coy othe
Sram tie pest th wh roe ie vo
Disposal
en the fe af he wine a epi, commended that it
be-dassoned,dagesed nd pars separate ome so
tha hey maybe eel
For ational information contact
ngeroland
2124 Sth Avenue Sth
Sate, WA 98126-0046 USA
Prone20) 6240456
or (ase) 2r3-a278
Fae (205 6268265
lngeral-tand
Dawa Operations
5, Avro Roe Salengro
S40 Si enol ane
Phone: 135) 03-27 33'08-08
Fae (3) 052733-08-00DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING
(ows. mira)DRb-«, BASE AND REDUCTION GEAR ASSEMBLY F,-«TS LIST
Tem] Soosipon Tet ma Tem] eacpon Tear re
Wo | ot Part Oy | number__| nor fof art Oy | number
aps 7 0 ce [7500
=e [seat 2 | Passse [a [Rng Ger 3
3 [apse = 3500 ae] wt eg 2 ase
| fale Hoag T 7 955 [Sine z
To [ance = times [6 | Seer 2 i
| Washe = ss Te | Pay a
2 [ong 2 wesioer [ar] in z aoe
13 _[Gnscen co 166 a __| fxd Cover z =
ee |g 7 sa [toa = sree
15 [tr Sa 7 [mea rum (87 OD Ra wea
[wera eae T [ewes |, [orm ae. B05 aml oT SEE
18 Dove Pi 7 Se Tr 16 [05 oh a727
2a [ Capers 7 7 rm (2 50 9m og EDEIET]
| ace Ey soe [Wie Rape Ahern) Tae
Ba [cen cre 7 za ice a (8 (203 wT GRY T TEER
| sce = eee Laem Sa eRe [05 wl oem Rat
Tale (6 Ce
fae ass Sha Pes lee Core
7223 | Spring (left hand) 1 1382-30968 ‘Shaft, Press Roller {24 in, (630 mm) oe
econmended spr fr one winch, 2 years oF normal open
Includes tans 203, 20, 221 and 223 = 28
Form MHDS6315 Edition 3DRUM BRAKE ASSEMBLY DRAWING ~
(omg, mre)
20 Form MHD56315 Edition 3‘DRUM BRAKE ASSEMBLY PARTS LIST
Si
tem tion Nimbee
or | pat Tronatie
‘ake
[ome Eo
aa [eects et
nem [es an] ODT Beare
im (12 [905 am] ng) 7 mae?
wu (16 [06 wm] on) pase
(610 ng) 1 peers
ea (0 [205 wn] on). 30626
al [95 og) F Ered
a (1 06 m1 BR 0620
ea (24 [30 wm] ra) T ose
Tans
Sse) see
En]
nT
7s
Ey
oo
SF
rise 5
Fain ae 00
up ave 5956
Fag, Em Bae
Te uk (tar) soa
Te: Bulk (Stans Sea) Toae Fa
waa Ta
Tout an) sm
Tin woes
bed baie ae eo
Prt ac | a2 680
aber aso) 80)
2a | comrctg taT ae
[Sop Pe Base
5a eam Soe THO
[= tecnica fm pation
seats a cone na cad restr eso. for wchs wf Cin he mal on ig (0 fC (AB) th cdf hs pa ams edie
{These pts a oes Gsm ve Or (2. ag) Crom 6) prt mobs 382 3722-2 spat umber 3623172220 32 3172220
Ceteton We ‘Bangle Par Naber Te Or
ro wean
ow eae
Form MHD56315 Edition 3 iSS
_ SLACK LINE DETECTOR ASSEMBLY DRAWIE
(ng, wH2139)
Form MHDS6315 Edition 3‘SLACK LINE DETECTOR ASSEMBLY PARTS LIST
elo] -[— Joe of—[--]-]of el] -|-l-] |=] -]o]-]-] -]231
TT
Taree
Beeani06
T8571
pear
ese
21
es03
saat
Ts
Beas
e256
TTS
peas
Bees
Ee
sens
T808
Ge
(an actor
ashing
Cam Sha
Backer
Fine Soe
abe
Fs Pe
‘ape
Ter
Trig Pe
War
se Aseiy [97 wa) San HE
Tse avenly (9 (77 a) Stale Ste se
Tove senbiy (679 (6604 wml) Sanda oe
Te Kel (26 (604 ml) Stiles Stee Foe
Tan Socline Auer Wain =
recommended pare fo ane wich, 2 yas arma operation.
‘tert Og, MF27R on age 2 fr abel lacenet.LIMIT SWITCH ASSEMBLY DRAWING
(0g, mares)
‘ei: Form MHD56315 Edition 3LIMIT SWITCH ASSEMBLY PARTS List —
SSS eee
Them | Deacon
nor Sfrar
[Li sich Asem nce Res 25,598 AOTATO, 2-08, 7, G9, OH ond TE)
5 [evra
70 | aces
5 Fig Pe
aa Aspe a Soh
at [per
2 [Upper Spot Bae
as [ coma
a5 [te
as [Shae ve
“at —[ conection Boe
Tae [Rng
#|
Beas
200
52
e207
SOE
Bea
Se
Sass
TST
“aT
see
Tien
Toner Sep Bac
7a Cover Fung
i Fg alae
20 | Sine oh any
oy
=
7
eat
[he Fig sieie
225 [ap se cm
at Wer 000864
ose AGEL (Zn [1067 mn) standard hap 9499.0
Tose Ae (2 1057) ales eel Fae 3aE126.0
Tose Ave (625 [1080 an) standard hose maaan
Hose Asenbly (425 in 1080) tails eel Tor wena
ose sent (37 n[960 ma) standard ove aaa
Hose Asenbly (3 in (940 nl) anes sel Poe ena
[re wont
tar Fg Ta
7 [ae aR TT Te
[F] ecommende pao ne winch, 2 yas of normal opetin,
emt slept Oe init Sth nent 40,
efecto Dg, MHP27S4on page 22 fr abe place.
Form MHDS6315 Edition 3 6‘EMERGENCY STOP ASSEMBLY DRAWING AND TARTS LIST
(ng WHF2540)
Team] Descipon Tear Tae Then | Depton Tear
Ner_| otra "oy | number [ter | ofa Oy |__ amber
soo | Emeatey Son Ase Ges | olsen Se oe 1 | sise07
ton 91310" 313 329 and 5) shan 37 [stance a | se0085
Sai [ seen Tp aseesce [ak | vate Cone | _we0086
aaa [Cover a * 319 | Daphean Tema
330 | Oe a a | sear0n
30 Sorina 7 waisarie [321 | om H
306 [vate Coe 1] peto0ms 923 | sre [e007
Toa Wasr =| esrewnos [325 | song =| ease
en [Sti abe Sop | osremee [326 [Pon [esos
no [abet ee es 1 | ss90108
33 | see [35790 Ta [Rene [sor
se [aw a 3 mase
fecommende sare fr oe winch, 2 ea of normal open
a ld apr, ee uber 300.
16 Form MHD56315 Edition 3DELTA ‘P’ OVERLOAD VALVE ASSEMBLY DRAWING AND PARTS LIST
«omg. mre)
[eto To | nmter | er [oti “ao | emer
3a ig Pe 2 rea [oS Taner
|g 1 | 70es50 [ser [ue 1 Tse
a2 | Fig Bion n Sian [sea [water z mae
568 | see one z zeus [500 pag z aes
ca [rw Tere faa [roe 7 Eo
516 | Sow 1 | essen — [ose] Brg 7 sens
a7 [wt [res 593 [tad Lover a =
Tam | sat 7] eae oso [ot z Tees
1 | Fig Pe 3 saat [598 [Fig Pot 7 zo
62] ck, Ver T = 335 [acer