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NSPB Test Report for Jawaharpur Project

The document summarizes test results from electrical testing of 415V, 2500A network switchgear panels for a power station project. 54 elements across 8 panels were tested for (1) dry power frequency voltage withstand, (2) insulation resistance, (3) continuity, (4) high voltage testing of auxiliary circuits, and (5) millivolt drop measurements. All elements passed the tests according to applicable specifications. General checks of dimensions, markings, and workmanship were also satisfactory.

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sanjayprakash1979
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43 views3 pages

NSPB Test Report for Jawaharpur Project

The document summarizes test results from electrical testing of 415V, 2500A network switchgear panels for a power station project. 54 elements across 8 panels were tested for (1) dry power frequency voltage withstand, (2) insulation resistance, (3) continuity, (4) high voltage testing of auxiliary circuits, and (5) millivolt drop measurements. All elements passed the tests according to applicable specifications. General checks of dimensions, markings, and workmanship were also satisfactory.

Uploaded by

sanjayprakash1979
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

INTERNAL TEST REPORT

W.O. No. : C-2581 T.R. No : BD/QC/C-2581/2021

Date : 23/04/2021

Customer/EMPLOYER : M/s GE POWER INDIA LIMITED/NTPC Limited

Project : JAWAHARPUR SUPER THERMAL POWER STATION (2X660 MW)

Project No. : C-2678

Material Equipment Tested : 415V, 2500A. NSPBD (ESP UNIT-1 & UNIT-2)

Description of Sample(s) : AS PER ATTACHED INSPECTION REPORT

No. of Samples Tested : 27+27 = 54 ELEMENTS (BD-1 to BD-16) Unit-1 & 2

Applicable Specification : IEC 61439-Part 2 & 6

Reference Drawing : C-2581-0419-27105 REV-06

Tests Conducted : (01) One Minute Dry Power Frequency Voltage Test Withstand At 2.5 kV (rms).
: (02) Insulation Resistance Measurement Test.
: (03) Continuity of Space Heater & Aux. Ckt.
: (04) One minutes HV test withstand at 1.5 KV ( rms ) on space heater wiring & Aux. Ckt.
: (05) IR Test before & after HV Test on Space Heater.
: (06) Milli Volt drop Test at 100A DC Current

Test Procedure : As Per IEC 61439-Part 2 & 6

Test Results : (01) All elements Withstood 2.5 kV (rms) for one minute between each phase and earth

: (02) I.R value measured with 1000V meggar before & after HV test, The value
found more than 50 G. Ohms.

: (03)Continuity of Space Heater & Aux. ckt. Found OK.

: (04) One minutes HV test withstood at 1.5 KV ( rms )


on space heater wiring & Aux. Ckt.

: (05) IR Test before & after HV Test on Space Heater and found ok.

: (06) Milli Volt drop test conducted on Flexible & rigid joint & result found
satisfactory as per IS:5561.
Busbar Size With Joint Without Joint result
150X08 3.1 mV 3.0 mV Accepted

Remarks: : Above elements are also checked for visual,dimension,marking,electrical clearances,


painting ( shade, finishing & adhesion ) & general arrangement and found to be in order.

Test Engineer (QA) AGM – QA


C&S Electric Ltd. C&S Electric Ltd.

C&S Electric Ltd .


Plot No.1C,Sector 8C, IIE (Integrated Industrial Estate) Ranipur Haridwar (Uttrakhand)-249403
Regd. Office : 222, Okhla Industrial Estate,
NEW DELHI - 110020

QAFQC : 07
REV-01
INTERNAL INSPECTION REPORT
Page 1 of 1
Ref. : BD / QC / C-2581 / NSPB / IR 01 Date of Inspection : 23/04/2021

Order No. : C-2581 Client/EMPLOYER : M/s GE POWER INDIA LIMITED/NTPC Limited

Project : JAWAHARPUR SUPER THERMAL POWER STATION (2X660 MW)

Specified Value Observed Value


Sl. No. Description Quantum of check Result Code
( mm) (mm)
415V, 2500A, NSPBD (ESP Unit-1)
1 Enclosure sheet Thickness ( AL ) Sample 3 mm 3 mm A
2 Width of Enclosure 100% 800 800 A
3 Height Of Busduct 100% 350 350 A
4 Busbar Size Phase (AL.) 100% 2-150X8 2-150X8 A
4.1 Busbar Size Neutral (AL.) 100% 1-150X8 1-150X8 A
5 Earth Bus Size (AL.) 100% 2-50X10 2-50X10 A
6 Route Length Of Busduct = 27 Elements
BD-1
6.1 EL-1 100% 1050+375 A
6.2 EL-2 100% 2572 A
6.3 EL-3 100% 375+1250 A
BD-2
6.4 EL-1 100% 1050+375 A
6.5 EL-2 100% 1125+618+1103 A
6.6 EL-3 100% 375+1250 A
BD-3
6.7 EL-1 100% 1050+375 A
6.8 EL-2 100% 1125+732+797 A
6.9 EL-3 100% 1906 A
6.10 EL-4 100% 375+1250 A
BD-4
6.11 EL-1 100% 1050+375 A
6.12 EL-2 100% 1125+368+1447 A
6.13 EL-3 100% 375+1250 A
BD-5

6.14 EL-1 100% 1050+375 A

6.15 EL-2 100% 1125+678+803 A


6.16 EL-3 100% 375+1250 A
BD-6
6.17 EL-1 100% 1050+375 A
6.18 EL-2 100% 1125+600 A
6.19 EL-3 100% 1218+797 A
6.20 EL-4 100% 2550
6.21 EL-5 100% 375+1250 A
BD-7
6.22 EL-1 100% 1050+375 A
6.23 EL-2 100% 1125+468+1747 A
6.24 EL-3 100% 375+1250 A
BD-8
6.25 EL-1 100% 1050+375 A
6.26 EL-2 100% 1125+1128+803 A
6.27 EL-3 100% 375+1250 A

Exterior Indoor RAL - 7042 &


7 Paint Shade 100% FOUND OK A
Interior - Matt Black

7.1 DFT & Adhesion on Element Sample Min. 50 Microns / No peel off FOUND OK A
Check on assembly of busduct w.r.t. Busbar location,
8 Earth bus location, Mainhole, Inspection window, flange 100% As per Drg. FOUND OK A
hole
9 Insulator tightness by torque measure on Element 100% FOUND OK A
10 Ph. to Ph. & Ph. To earth clearances 100% 25/25 mm FOUND OK A
11 Trial assembly(Few Section) 100% As per Drg. FOUND OK A
12 Busbar center support distance 100% As per Drg. FOUND OK A

Result Code :

A : Accepted ü
AD : Accepted with Deviation Test Engineer QA AGM - QA
RW : Rework C&S Electric Ltd. C&S Electric Ltd.
R : Reject
Distribution :
Head of Quality Assurance Purchase Design

Production Stores

Head of Unit PPC

QAF : QC : 04
Rev. 01
INTERNAL INSPECTION REPORT
Page 1 of 2
Ref. : BD / QC / C-2581 / NSPB / IR 01 Date of Inspection : 23/04/2021

Order No. : C-2581 Client/EMPLOYER : M/s GE POWER INDIA LIMITED/NTPC Limited

Project : JAWAHARPUR SUPER THERMAL POWER STATION (2X660 MW)

Specified Value Observed Value


Sl. No. Description Quantum of check Result Code
( mm) (mm)
415V, 2500A, NSPBD (ESP Unit-2)
1 Enclosure sheet Thickness ( AL ) Sample 3 mm 3 mm A
2 Width of Enclosure 100% 800 800 A
3 Height Of Busduct 100% 350 350 A
4 Busbar Size Phase (AL.) 100% 2-150X8 2-150X8 A
4.1 Busbar Size Neutral (AL.) 100% 1-150X8 1-150X8 A
5 Earth Bus Size (AL.) 100% 2-50X10 2-50X10 A
6 Route Length Of Busduct = 27 Elements
BD-9
6.1 EL-1 100% 1050+375 A
6.2 EL-2 100% 2572 A
6.3 EL-3 100% 375+1250 A
BD-10
6.4 EL-1 100% 1050+375 A
6.5 EL-2 100% 1125+619+1103 A
6.6 EL-3 100% 375+1250 A
BD-11
6.7 EL-1 100% 1050+375 A
6.8 EL-2 100% 1125+731+797 A
6.9 EL-3 100% 1906 A
6.10 EL-4 100% 375+1250 A
BD-12
6.11 EL-1 100% 1050+375 A
6.12 EL-2 100% 1125+369+1447 A
6.13 EL-3 100% 375+1250 A
BD-13

6.14 EL-1 100% 1050+375 A


6.15 EL-2 100% 1125+679+803 A
6.16 EL-3 100% 375+1250 A
BD-14
6.17 EL-1 100% 1050+375 A
6.18 EL-2 100% 1125+600 A
6.19 EL-3 100% 1219+797 A
6.20 EL-4 100% 2550
6.21 EL-5 100% 375+1250 A
BD-15
6.22 EL-1 100% 1050+375 A
6.23 EL-2 100% 1125+469+1747 A
6.24 EL-3 100% 375+1250 A
BD-16
6.25 EL-1 100% 1050+375 A
6.26 EL-2 100% 1125+1129+803 A
6.27 EL-3 100% 375+1250 A

Exterior Indoor RAL - 7042 &


7 Paint Shade 100% FOUND OK A
Interior - Matt Black

7.1 DFT & Adhesion on Element Sample Min. 50 Microns / No peel off FOUND OK A
Check on assembly of busduct w.r.t. Busbar location,
8 Earth bus location, Mainhole, Inspection window, flange 100% As per Drg. FOUND OK A
hole
9 Insulator tightness by torque measure on Element 100% FOUND OK A
10 Ph. to Ph. & Ph. To earth clearances 100% 25/25 mm FOUND OK A
11 Trial assembly(Few Section) 100% As per Drg. FOUND OK A
12 Busbar center support distance 100% As per Drg. FOUND OK A

Result Code :

A : Accepted ü
AD : Accepted with Deviation Test Engineer QA AGM - QA
RW : Rework C&S Electric Ltd. C&S Electric Ltd.
R : Reject
Distribution :
Head of Quality Assurance Purchase Design

Production Stores

Head of Unit PPC

QAF : QC : 04
Rev. 01

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