Wet Riser Pump System Design Details

50% found this document useful (2 votes)
310 views2 pages
This document provides a wet riser calculation for Block F of a government building in Kuala Lumpur. It includes standards and design criteria, pump flow rate and head calculations. The pump…

Uploaded by

Jeghi
  • Wet Riser Calculation
  • Selection of Pumps

MENGEMUKAKAN PELAN PINDAAN AS BUILT BAGI BLOK F, KOMPLEKS

JABATAN KERJA RAYA MALAYSIA ( JKR ), DI ATAS LOT NO 75, SEKSYEN 60


JALAN SULTAN SALAHUDDIN, BANDAR KUALA LUMPUR, 50480 WILAYAH
PERSEKUTUAN KUALA LUMPUR UNTUK :
TETUAN JABATAN KERJA RAYA MALAYSIA

WET RISER CALCULATION

1 STANDARDS : MS 1489 Part 2: 2012 , MS 1210 Part 1

2 DESIGN CRITERIA : Minimum pressure at landing valve – 4 bars

3 PUMP FLOW RATE : 1,500 Liter/min (total flow rate to serve lines of hose
from two separate landing valves simultaneously)

4 PUMP HEAD

4.1 Static head from pump to highest landing valve = 60.7 m

4.2 Friction Head

Pipe run from pump to furthest landing valve i.e Roof Top

i- Flow rate = 1500 L/min

ii- Length of Horizontal and Vertical Piping

150 mm dia. = 87m

iii- Equivalent pipe length due to pipe fittings, valves, etc. :

150 mm dia. gate valve : 1 no. x 5 m =5m


200 mm dia. gate valve : 1 no. x 5 m =5m
150 mm dia. check valve : 1 no. x 6.5 m = 6.5 m
200 mm dia. strainer : 1 no. x 10 m = 10 m
150 mm dia. elbows : 7 nos. x 3 m = 21 m

iv- Total equivalent length = item (ii) + item (iii)

150 mm dia. = 119.5 m


200 mm dia. = 15 m

v- Friction losses

= 119.5 x 4.50 + 15 x 1.20


100 100

= 5.38 m + 0.18 m
= 5.56 m

4.3 Pressure at Wet Riser Nozzle = 4 bar


= 40.8 m

WET RISER S/WR/1


4.4 Total Pump Head

Pump Head, H = static head + pressure drop due to friction in the piping
+ pressure required at outlet
= 60.7 m + 5.56 m + 40.8 m
= 107.06 m
≈ 355 ft

5 SELECTION OF PUMPS

Duty Standby Jockey

1 Prime mover Electric Electric Electric

2 Type Centrifugal Centrifugal Multi stage


Impeller

3 Rated Flow Rate 330 igpm 330 igpm 30 igpm

4 Rated Pressure 355 ft 355 ft 410 ft


Head

WET RISER S/WR/2

Common questions

Powered by AI

Static head, the vertical elevation difference between the pump and the highest landing valve, significantly impacts system design, as it represents a major component of the total energy the pump must provide. The static head of 60.7 meters creates a challenge in maintaining adequate pressure, especially in taller buildings. To manage these challenges, systems are designed with robust pumps capable of overcoming significant static head and integrated with pressure maintenance devices, such as jockey pumps, to prevent pressure drops when primary pumps are not operating. Additionally, proper selection and sizing of pipes help minimize frictional losses, ensuring the static head does not excessively burden the system .

The design criteria for the wet riser system in the Malaysian Public Works Department's Block F complex include a minimum pressure at the landing valve of 4 bars. This requirement ensures that sufficient pressure is maintained throughout the system to deliver water effectively in case of a fire. The pump flow rate is set at 1,500 liters per minute, ensuring that two lines of hose from separate landing valves can be operated simultaneously. This criterion is crucial to ensure adequate fire-fighting capability, especially in emergency scenarios where multiple hoses might be needed simultaneously to control a fire .

Equivalent pipe length calculations combine the physical lengths of pipes and the lengths added by fittings, valves, and bends into a single figure that represents the frictional resistance faced by fluid moving through the system. This calculation enables designers to determine the total friction losses within the system by converting various components into an equivalent length, which can then be used with standard friction factor figures to calculate pressure losses. For instance, in the wet riser system, components such as gate valves and elbows are assigned equivalent lengths based on their contribution to flow resistance—factors that are added to the physical pipe length to obtain a total equivalent pipe length. This approach is vital for accurately predicting the head required by the pumps to move water through the system efficiently .

Pump prime movers in a wet riser system are influenced by parameters such as reliability, ease of control, availability of power sources, and operating environment. In this system, electric prime movers are chosen due to the consistent and reliable supply of electrical energy, which is typically more stable than fuel-based systems in urban environments. Electric motors also offer ease of control and integration with automatic systems, and they produce fewer emissions, which align with urban environmental regulations. In addition, electric pumps are generally easier to maintain, which is crucial for critical infrastructure like a wet riser system .

The total pump head for the wet riser system is calculated by summing the static head, friction losses, and the pressure required at the outlet. The static head is measured from the pump to the highest landing valve and is equal to 60.7 meters. Friction losses result from the flow through horizontal and vertical piping, totaling 5.56 meters, which includes the equivalent pipe length due to fittings (like valves and elbows) and calculated friction factors. Lastly, a pressure of 40.8 meters is required at the wet riser nozzle, translating to 4 bars. The sum of these values results in a total pump head of 107.06 meters, ensuring adequate pressure and flow rate throughout the system .

The pressure at the wet riser nozzle being set at 4 bars is crucial for ensuring that the water can be delivered with sufficient velocity and volume to effectively suppress fires. This pressure level ensures that operational hoses can function effectively at various levels of the building, overcoming gravitational and frictional losses. This high and constant pressure is particularly important in taller buildings to counteract potential drops in pressure as water ascends, thereby maintaining system efficacy and enhancing safety during fire emergencies. Without maintaining this pressure, the wet riser's performance may be compromised, resulting in inadequate fire suppression .

Different pump types are selected based on their specific operational characteristics and roles in maintaining system reliability and efficiency. Centrifugal pumps are chosen for duty and standby because they are ideal for transferring water with low viscosity and they offer a simple design, making them reliable for large flow applications such as fire suppression systems. Jockey pumps, which maintain pressure in the system to prevent unnecessary cycling of the main pumps, are often multi-stage pumps. These are selected because of their ability to provide a higher pressure at lower flow rates, which is critical for maintaining system readiness without overburdening the main duty pump components .

The rated flow rate and pressure are critical parameters that determine how well the selected pumps can meet the system's demands. The rated flow rate of 330 IGPM for the duty and standby pumps ensures that they can deliver the necessary volume of water to combat a fire effectively. The rated pressure, provided at 355 ft head, guarantees that this flow rate is maintained throughout the piping network, overcoming elevation differences and frictional losses. These parameters ensure that the system operates efficiently by maintaining the required service levels without overworking the pumps, resulting in reliable performance and longevity of the system infrastructure .

Friction losses in the wet riser system result from the fluid movement through the pipe network, which includes friction against the pipe's interior surface and fittings such as valves and bends. They are critical because they contribute to the total energy loss in the system, which affects the pump's ability to maintain adequate pressure at the nozzle. In this context, friction losses are quantified by calculating the equivalent length of the pipe system due to these fittings and multiplying it by specified loss factors per unit length—values of 4.50 for 150 mm diameter pipes and 1.20 for 200 mm pipes are used, resulting in a total friction loss of 5.56 meters for the system .

Jockey pumps in the wet riser system are small pumps with a rated flow rate of 30 IGPM and a head of 410 ft, designed to maintain pressure within the system during periods of low or no usage. Their primary role is to compensate for small pressure drops caused by leaks or thermal expansion, ensuring that the main pumps are not activated unnecessarily. This function is crucial for system maintenance because it reduces wear and tear on the larger pumps, extends their lifespan, and decreases operational costs by minimizing energy consumption when there is no active firefighting .

WET RISER
WET RISER

You might also like