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Overview of Explosives Technology

This document provides an introduction to different types of energetic materials including pyrotechnics, propellants, explosives, and their properties. It discusses low and high explosives, detonation and deflagration, explosive effects, and characteristics like density and sensitivity. Commercial explosives like dynamite and their compositions are outlined. Initiation systems including non-electric and electric detonators are also summarized.

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100% found this document useful (1 vote)
125 views78 pages

Overview of Explosives Technology

This document provides an introduction to different types of energetic materials including pyrotechnics, propellants, explosives, and their properties. It discusses low and high explosives, detonation and deflagration, explosive effects, and characteristics like density and sensitivity. Commercial explosives like dynamite and their compositions are outlined. Initiation systems including non-electric and electric detonators are also summarized.

Uploaded by

raman kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to Explosives
  • Types of Energetic Materials
  • What is an Explosive?
  • Types of Explosions
  • Explosive Propagation
  • Explosive Effects
  • Explosive Properties and Pressure
  • Explosives Characteristics
  • Explosives Initiation
  • Initiation Systems: Non-Electrical
  • Initiation Systems: Electric Detonators
  • Non-Electric Shock Tube Detonators
  • Propellants
  • Improvised Low Explosives
  • Explosives
  • Pure Explosive Compounds
  • Commercial Explosives
  • Improvised Explosives
  • Military Explosives
  • Other Explosives
  • Blasting Accessories
  • Reference Materials

INTRODUCTION TO

EXPLOSIVES
Types of Energetic Materials

Pyrotechnics
Propellants
 Unconfined, referred to as Propellants
 Confined, referred to as Low Explosives
Explosives
 Primary
 Secondary
 Cap Sensitive
 Blasting Agent
Types of Explosions
1. Mechanical
2. Chemical
3. Nuclear
Types of Explosions
HIGH ORDER vs. LOW ORDER
 Applies to High Explosives
 Functions as designed vs. fails to fully detonate

CAUSES OF LOW ORDER DETONATIONS


 Deterioration of Explosives
 Lack of Continuity in Explosives
 Inadequate Initiation
Explosive Propagation

Deflagration
 Thermal Radiation perpetuates the reaction
 Subsonic Reaction
Detonation
 Chemical Decomposition characterized by
the presence of a shock wave
 Supersonic Speed of Reaction
Explosive Effects

HEAT / FIRE
 Fireball generated by reaction
 Heat accompanying fireball
FRAGMENTATION
 Fragmentation of container for explosives and
other nearby objects
PRESSURE
 Gas generated by conversion of solid energetic
material to gaseous state
Explosive Properties
Pressure
Positive Pressure
 Short Duration
 High Pressure Peaks
 Out from Seat of
Blast
Negative Pressure
 Long Duration
 Low Pressure
Difference
 In Towards Seat of
Blast
Positive And Negative Pressure
Explosives Characteristics

Density
 Weight per unit volume
Brisance
 Shattering Power
Velocity of Detonation
 Speed of reaction
Sensitivity
 Ease of initiation from Impact, Friction or Blasting
Cap
Velocities of Detonation
Product VoD (fps) Product VoD (fps)
Binary 20,500 Booster 26,000

Water Gel 12,500 - 17,000 Detonating Cord 27,500

Emulsion 15,000 - 18,000 ANFO 13,500*

Low Velocity 5,000 - 8,500 TNT 22,000


Dynamites
High Velocity 17,000 - 22,500 Composition C-4 27,000
Dynamites

* Velocity depends upon confinement, density, booster and charge diameter


Explosives Initiation
A THREE STAGE EXPLOSIVE TRAIN

Typically uses small amounts of highly sensitive explosives to initiate


larger amounts of less sensitive explosives.
Initiation Systems
Initiation Systems
Non-Electrical: Burning

Safety Fuse or Time


Fuse
 Construction
 Black Powder Core
 Layers of Interwoven Cotton
and/or Jute fibers
 Tar
 Wax or Plastic
Initiation Systems
Non-Electrical: Burning
Safety Fuse
 Appearance

 Typically is
monochromatic
 May have plastic
coat or wax coat
over textiles
Initiation Systems
Non-Electrical: Burning

Fuse Detonators
 Shell
 Aluminum Alloy
 Primary Charge:
 Lead Styphnate/Lead
Azide Mixture (typical)
 Base Charge:
 PETN or RDX
Initiation Systems
Electric Detonators
TYPES OF INITIATORS
 Match
 Bridgewire
 Exploding Bridgewire
TYPES OF DELAY
 Pyrotechnic
 Electronic
Initiation Systems
Electric Detonators
INSTANTANEOUS
 SEISMIC
 High precision instantaneous detonator

SHORT PERIOD DELAY


 Typically delay periods of 25-100 ms per interval
LONG PERIOD DELAY
 Typically delay periods of 250 - 1000 ms per
interval
Detonators
Electric Match
Utilize a thin wire dipped into
pyrotechnic mixture and
coated with lacquer
Predominant type of electric
detonator currently in
production
Detonators
Bridgewire
Use thin wire in loose pack of pyrotechnic
material
Higher precision than match, but more difficult
to manufacture
Detonator Construction
Shell
ALUMIMUM
 Most Common
BRONZE
 Used for Permissible
Applications
COPPER
 Used for Permissible
Applications
PAPER
Detonator Construction
Leg Wires
Insulation
 Protect leg wires against short circuits
Conductors
 Copper
 Tinned Copper
 Iron
 Tinned Iron
Detonator Construction
Plug and Shell Markings

PLUGS
 Plastic or Rubber
 Premolded or
injected
MARKINGS
 Warning Statements
 Delay Markings
 Stamped on base
Detonator Construction
Other Components
DELAY TUBES
 Steel or Lead
 Contain Pyrotechnic Delay Compound
Primary Explosives
 Lead Azide
 Lead Styphnate
 Diazodinitrophenol (DDNP or Diazo)
Secondary Explosives
 PETN
 RDX
Detonator Construction
Identification Points
•Crimp Style
•Leg Wire Colors
•Closure Plug Material & Construction
•Explosive Materials Used
•Shell Material
•Physical Dimensions
Initiation Systems
Non-Electric Shock Tube Detonators
Initiation Systems
Non-Electric Shock Tube Detonators
Shock Tube
 External Layers
 Polyethylene
 Internal Layer
 Surylyn (tm)

Explosive Composition
 HMX
 Aluminium
 1 lb/6,500 ft.
Initiation Systems
Non-Electric Shock Tube Detonators

NONEL CAP CONSTRUCTION


Propellants
Propellants
Black Powder
History
 Oldest Explosive Known
 Used as both propellant and explosive
Composition
 Potassium Nitrate, Sulfur, Charcoal
Appearance
 Granular Black Powder
 Four Grain Sizes
 Fg, FFg, FFFg, FFFFg
Propellants
Pyrodex

History
 Subsitute for Black Powder
 Equal on Volume Basis
 Less Corrosive
Formulation
 Perchlorate Based formulation
Use
 Small arms
 Equivalent sizes to Black Powder and in Pellet
form
Propellants
Smokeless Powders

History
 Single Base developed in 1884
 Double Base (Ballistite) developed in 1886.
 Double Base (Cordite) developed in 1888.
 Developed to replace Black Powder
 Used as propellant for ammunition from
small arms to cannon
Propellants
Smokeless Powder

Types
 Single Base - Nitrocellulose (NC) base
 Small Arms Ammunition
 Double Base - Nitroglycerine (NG) and
Nitrocellulose (NC) base
 Small Arms and larger ordnance ammunition
 Triple Base - Nitroglycerine, Nitrocellulose and
Nitroguanadine base
 Military rockets
Propellants
Smokeless Powder
Physical Appearance
 Extruded Propellants
 Usually in the form of a cylinder, length greater
than diameter
 Flake or Disc Propellants
 Extruded Propellants cut into thin wafers. Width
greater than length
 Ball Propellants
 Spherical shape, sometimes flattened
 Sheet-Cut Flake or Ribbon Cut Propellants
 Material rolled flat and cut into diamond or
square shape
Propellants/Pyrotechnics
Improvised Low Explosives
Potassium Chlorate Mixtures
 KCl03 And Sugar
 Burns inefficiently and less powerful than Black
Powder
 Flash Powders
Potassium Perchlorate Mixtures
 Flash Powders
 Typically used in fireworks compositions
Explosives
Pure Explosive Compounds
Organics Inorganics
 Carbon/Hydrogen  Do NOT have
Bonds form basis of hydrocarbons
molecule forming structure of
molecule.
 Usually ionic acids or
bases, or salts
 Usually primary
explosives
Pure Explosives Compounds
Organics

Aromatic Aliphatic
 Monosubstituted  Nitrate Esters
Trinitrobenzenes (TNBs)  Nitroglycerine
 TNT  Ethylene Glycol
 TNB Dinitrate (EGDN)
 Tetryl  Pentaerythritol
 Picric Acid Tetranitrate (PETN)
 Polysubstituted TNBs  Methyl Nitrate
 Trinitroresorcinol  Nitramines
 Lead Styphnate  Cyclonite or RDX
 TATB  Octogen (HMX)
Pure Explosive Compounds
Inorganics

Fulminates Ammonium Nitrate


 Mercury Fulminate
 Silver Fulminate
Azides
 Lead Azide
 Silver Azide
Explosives
Commercial Explosives
 Manufactured products used in explosives industry
Military Explosives
 Demolition charges and common ordnance in use
by military forces of U.S.
Improvised Explosives
 Compounds which can be manufactured by
individual or group
Commercial High
Explosives
Over 5 billion pounds used per year in U.S.
Most of it is Ammonium Nitrate based bulk
explosive
Used in less than 5% of all bombing incidents
Commercial high explosives are designed for
safety in manufacturing, storage, and handling,
consistency and predictability of performance,
low cost, and shelf life as a secondary concern
Commercial High
Explosives
Dynamite
 First commercially sucessful high
explosive product
 Invented by Alfred Nobel in 1866

 Most widely used explosive from 1860’s


to 1940’s
 Wide range of powers available across
various types
Commercial High
Explosives
Dynamite
 Straight Dynamite - Nitroglycerine added to
Kiselguhr (inert earth)
 Gelatin Dynamite - Nitrocellulose added to
Nitroglycerine (also known as Blasting
Gelatin)
 Ammonia Dynamite - Ammonium Nitrate
replaces Kiselguhr and adds energy,
reduces cost, less water resistant
Commercial High
Explosives
Dynamite
 Ammonia Gelatin - Adds nitrocellulose to
Ammonia dynamite to form gelled product, more
expensive, more water resistant.
 Semi-Gelatin Dynamite - Less than ideal amount
of Nitrocellulose added product. Less expensive
than gelatin dynamite, almost as good water
resistance.
 Permissible Dynamite - Approved for
underground blasting with reduced flame and
fumes. Specialized products typically used in
coal mines.
Commercial High
Explosives
Dynamite
 Packaging
 Convolute Paper Shell

 Spiral Wound Paper Shell


Commercial High
Explosives
BINARY
Composition:
 Ammonium Nitrate & Nitromethane
Packaging
 Plastic Tubes (see right)
 Plastic Bags
Performance
 VoD: approx. 18,000 fps
Uses:
 Limited Construction, Farm Use
Commercial High
Explosives
WATER GEL/SLURRIES
Developed as Non-Nitroglycerine alternative
to dynamite
Used in bulk (non-cap sensitive) formulations
starting in 1958
Used in packaged (cap sensitive) formulations
starting in 1970
Consists of Oxidizer, Fuel, Water, Thickener,
Gelling Agent and Sensitizer
Less sensitive, more economical, and more
efficient than dynamites
Commercial High
Explosives
WATER GEL/SLURRIES
Packaged in Plastic Film Cartridges
(chubs)
Can be insensitive at low temperatures
Commercial High
Explosives
EMULSIONS
Introduced as Blasting Agents in 1968
Extremely fine Ammonium Nitrate particles
suspended in fuel and water and stabilized
against separating with emulsifying agent
More efficient, powerful, and stable than
water gels
Equivalent to dynamites in many formulations
Less sensitive than dynamites to heat, shock,
friction and more economical to manufacture
Commercial High
Explosives
EMULSIONS
Packaged in either paper shells (as
dynamites) or plastic film cartridges
Creamy appearance of material
 May be colored white, gray or pink
depending on manufacturer
Commercial High
Explosives
BOOSTERS
High Power Explosive(s) mass
produced to set off less sensitive
bulk explosives
Usually TNT cast with other, more
sensitive explosives (PETN or
RDX)
Usually has detonating
cord/detonator wells precast into
explosive
Blasting Cap or Detonating Cord
Sensitive
Commercial High
Explosives
DETONATING CORD
Textile Fibers wrapped
around explosive core
Usually PETN, but may
use RDX, HMX or other
explosives for special
applications
Usually multi-colored
fiber combinations
Various diameters from Commercial 50 gpf Det Cord
7.5 gpf to 400 gpf
Commercial High
Explosives
BULK EXPLOSIVES
Loaded by pneumatic blower or screw drive
from transport truck directly into hole.
Most common use form of commercial
explosives in United States
Usually classified as Blasting Agent
Usually Ammonium Nitrate based
Less powerful than cartridged explosives
Lower water resistance (in some types)
Commercial High
Explosives
Bulk Loading Operations

Blasting Operations
Commercial High
Explosives
BULK EXPLOSIVES
ANFO (Ammonium Nitrate /Fuel Oil)
 94% Ammonium Nitrate, 6% Fuel Oil
Emulsions and/or Water Gels
 Greater power and water resistance than ANFO
Heavy ANFO (Mixture of Emulsion and ANFO)
 More water resistance, greater power than ANFO,
less than bulk Emulsions
Improvised Explosives

INTRODUCTION
 A suitable oxidizer and suitable fuel,
properly mixed, can form an improvised
high explosive
Improvised Explosives

Acetone Peroxide
 Acetone, Hydrogen Peroxide, and Hydrochloric
Acid
 Extremely Sensitive to heat, shock and friction
Hexamethylene Triperoxide Diamine (HMTD)
 Hexamine (heating tablets), Hydrogen Peroxide
and Citric Acid
 Extremely Sensitive to heat, shock and friction
Improvised Explosives

Ammonium Nitrate Base


 Cold Pack
 Ammonium Nitrate and Aluminum Powder
 ANNIE
 Used by some foreign terrorist groups in lieu of other high
explosives
 HOMEMADE C-4
 As described in underground literature, mixture of Ammonium
Nitrate and Nitromethane
 Actually similar to binary explosive
Improvised Explosives

Ammonium Nitrate Base


 Ammonium Nitrate and Charcoal (88/12)
 Provided in Anarchist Cookbook
 Other mixtures with fuel source
Improvised Explosives

Other Compounds
 Liquid Oxygen and Carbon Black (Charcoal)
 Used commercially during the 1950s
Improvised Explosives

POTASSIUM CHLORATE
 POOR MAN’S C-4
 Mixture of KClO3 and Petroleum Jelly
 Approximately 90/10 mixture of ingredients
Improvised Explosives

General Considerations
 Any unknown material should be treated with
extreme caution
 Improvised explosive mixtures can be more
sensitive than commercial equivalents due to
poor quality control
 Bulk recovered suspect materials should be
destroyed under court order as soon as
possible
 Preserve small samples for laboratory analysis
Improvised Explosives

Sources of Information
 Internet
 Usually information is of poor quality with
incomplete safety instructions and inaccurate
directions
 “Underground Publications”
 May be more accurate, but still provides
incomplete safety information
 Quality varies depending upon publication
Military Explosives

Explosives used by the military can be


broken down into two classifications by
use
 Demolition Materials
 Ordnance
Military Explosives are designed for long
shelf life, high shattering power
(brisance), and insensitivity to impact
Military Explosives
Trinitrotolulene (TNT)
 Packaged in cast 1/4 lb, 1/2 lb and 1 lb
blocks with adapters
 Used for general demolition purposes
 Cardboard packaging with metal end plates
Military Explosives
Military Dynamite
 RDX / TNT Mixture packaged similarly to
commercial dynamite products
 Used for general demolition purposes
 Being phased out of military supply
channels
Military Explosives
Composition C-4
 Plastic demolition explosive which started
development in WWII
 Composition 91% RDX, 9%
polyisobutylene
 Plastic film wrapper with tape backing
Military Explosives
Sheet Explosives
 Explosives such as RDX and/or PETN
combined into molten rubber mixture to
form a thin flexible sheet of explosive
 Military uses two variants:

Flex-Ex Detasheet
Military Explosives
Hand Grenades
 Mk II Fragmentation (Pineapple)
 TNT Filler
 Cast Serrations on Exterior
 Uneven Fragmentation

 M26 Fragmentation (Lemon)


 Comp B Filler
 Pre-notched wire for
fragmentation
 Difficult to throw well
Military Explosives
Hand Grenades
 M67 Fragmentation (Baseball)
 Comp B Filler
 Prenotched Fragmentation in Body
Military Explosives

Rifle Grenades
 Designed to slip on muzzle
of rifle and be fired with
blank cartridge
 Obsolete, but training
versions may be
purchased at gun shows
and filled with improvised
explosive
Military Explosives
Military Pyrotechnics
 M8 Smoke Grenade
 White Screening Smoke

 M18 Smoke Grenade


 Colored Screening/Signaling
Smoke
Military Explosives
Incendiary Grenades
 Thermite
 Iron Oxide/Aluminum Filler
 Burns at over 1200 deg F
 Used for destroying equipment

 White Phosphorus
 Used to signal and/or initiate fires
 White phosphorus spontaneously
burns upon exposure to air.
Military Explosives
Mines
 M18 Claymore
 Directional Mine
 1.6 lb Composition C-
4 Main Charge
 Steel Ball Bearings as
Fragmentation
 60 degree
fragmentation fan
OTHER EXPLOSIVES
Explosive Mixtures
 Mixture of two or more pure explosives
 Blends include:
 Pentolite (PETN/TNT)
 Composition B (RDX/TNT)
 Octol (HMX/TNT)
 Amatol (Ammonium Nitrate/TNT)
 Ammonal (Ammonium Nitrate/TNT/Aluminum)
Blasting Accessories

Electric Blasting Machines

Safety Fuse Igniters


Blasting Accessories
Reference Materials
Military Manuals
 TM 9-1300-214: Military Explosives
 FM 5-250: Explosives and Demolitions
Commercial Sources
 Explosives Engineering by Paul Cooper
 Introduction to the Technology of Explosives -
Paul Cooper and Stanley Kurowski
 Explosives, 4th edition - Rudolph Meyer
 Blasters’ Handbook - International Society of
Explosives Engineers

INTRODUCTION TO 
EXPLOSIVES
Types of Energetic Materials 
Pyrotechnics 
Propellants 
Unconfined, referred to as Propellants 
Confined, referred to as L
Types of Explosions 
1.  Mechanical 
2.  Chemical 
3.  Nuclear
Types of Explosions 
HIGH ORDER vs. LOW ORDER 
Applies to High Explosives 
Functions as designed vs. fails to fully detonat
Explosive Propagation 
Deflagration 
Thermal Radiation perpetuates the reaction 
Subsonic Reaction 
Detonation 
Chemical D
Explosive Effects 
HEAT / FIRE 
Fireball generated by reaction 
Heat accompanying fireball 
FRAGMENTATION 
Fragmentation o
Explosive Properties 
Pressure 
Positive Pressure 
Short Duration 
High Pressure Peaks 
Out from Seat of 
Blast 
Negative
Positive And Negative Pressure
Explosives Characteristics 
Density 
Weight per unit volume 
Brisance 
Shattering Power 
Velocity of Detonation 
Speed of

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