User Manual

GREASE SPRAY SYSTEM

HSA-SAF1-TD26-4

1
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 User Manual

Table of Contents

1. General provisions---------------------------------------------------------------------2

2. Security considerations --------------------------------------------------------------3

3. Product nameplate ---------------------------------------------------------------------4

4. Introduction to working principle --------------------------------------------------5

5、Installation of spray disc--------------------------------------------------------------6

6、Special tips--------------------------------------------------------------------------------7

7. Main technical parameters -----------------------------------------------------------7

8. Factory parameter settings------------------------------------------------------------7

9. Routine maintenance -------------------------------------------------------------------8

10. Quality assurance ---------------------------------------------------------------------8

11. List of reference drawings ----------------------------------------------------------9

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 User Manual

1. General provisions

This operating and maintenance manual is only applicable to Ф4.4x65m rotary kiln
gear wheel injection lubrication system (schematic diagram No.
LAC-LLS-SS-005-05-00000).
This manual guides users on the correct use of the injection lubrication system, and
relevant operators should have a basic hydraulic knowledge and read this manual
carefully before transport, installation, commissioning, operation, maintenance and
caring of this equipment, to ensure the safety of related personnel and equipment.
This manual should be placed in the vicinity of related equipment or to specialized
personnel to facilitate timely access.
When the equipment is transferred to a third party as a whole, please transfer this
manual together with relevant technical information and drawings. End users must
use this equipment in strict accordance with the requirements of this manual and
relevant technical information and drawings. Any changes relevant to this
equipment need to be approved by Lincoln Company. Lincoln company will not
assume any responsibility for the equipment damage caused by any individual
behaviors as shown in the following:
z Do not carefully read this manual, especially the security considerations
in this manual but operate the equipment without authorization;
z Use third-party spare parts not approved by Lincoln company;
z Users are unauthorized to change the medium specification or use the
media that do not meet the requirements;
z Pipelines at the site are not prepared as required, mainly including the
use of steel pipes that do not meet the requirements, the on-site
prepared pipeline not washed or failing in meeting the provided
cleanliness level after washing.

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 User Manual
In the event that users find the content not set out in the manual in use will be
guided by relevant international, national and industry standards, please arrange
corresponding experienced professionals to conduct the work concerned.
Quality management system
The hydraulic equipment is produced in strict accordance with the quality
management system of Lincoln company, and Lincoln company’s quality
management system has been given BVQI ISO9001 certificate.

2. Security considerations

All operations on the system, including adjustment, maintenance and

pipeline connection are completed by qualified hydraulic personnel;

After the repair and maintenance of the system are completed, all
safety devices are restored to their factory states;

The reliability of electric switches in the system must be regularly

checked;

The system’s working area must be well ventilated;

The system must be arranged at the site to ensure that the electric
control box is easily operated, and to prevent that the power supply
can be quickly cut off under emergency situations;

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 User Manual
The medium NLGI 0 or NLGI 00 lubricating grease is used in the
system, and no other specification of lubricating media can be used;

The air inlet pressure of SAF pneumatic pump is controlled at 4 to

10bar; please, please don't exceed this range;

Do not operate the equipment while taking medicine or under bad

physical condition;

At the time of maintenance, proper tools are used to disassemble and

repair relevant parts;

Any work on the system in operation is not allowed;

No open flame shall not be used around the lubricating oil station
and explosive, flammable and corrosive substances shall not be
kept;

Field power connection must be done by relevant qualified personnel;

It must verify that the provided power supply meets the requirements
of the corresponding electrical components; before power on, make
sure again whether the wiring is correct and firm, and the cables in
use must meet the peak load requirements and are provided with
sufficient safety margin;

3. Product nameplate

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 User Manual

The nameplate shown above shows some important information of the equipment,
such as system model, nominal pressure, nominal flow rate, order number,
production serial number, and overall weight, which are the important basis for
identifying and understanding the system.

[Link] to working principle

[Link] [Link] 5
 User Manual

Lincoln HSA injection lubrication system is a non-circulating lubrication system, and

is primarily used to lubricate individual or to pair-driven gears. It mainly consists of
a pump unit, air treatment and control unit, spray disc unit, LMC electric control
system and other parts.
The pump unit is primarily composed of SAF plugged barrel pneumatic pump (see
SAF pump user manual), safety valve bank, etc.; SAF plugged barrel pneumatic
pump functions to deliver lubricant media under the action of compressed air to the
spray disc, and the safety valve bank has a role of overload protection. The air
treatment and control unit mainly consists of air filter, air pressure-regulating valve,
electromagnetic valve and other components; it is used to filter compressed air,
treat water and then provide SAF plugged barrel pump and spray disc with power,
and control the SAF pneumatic pump to start and stop and the spray disc nozzle to
work. The pump unit and air treatment and control unit are mounted on a rack
equipped with winch lifting mechanism; the winch lifting mechanism is to lift the
SAF pump when the SAF pneumatic pump is maintained or the lubrication medium
is supplemented or replaced.
The spray disc unit is a non-standard product designed according to the width of
user's gear and other requirements, and it mainly consists of a nozzle, oil filter, and
oil dispenser and other components. It is used to filter the lubrication medium from
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 User Manual
the SAF pump and then assign to nozzles based on the same amount, before it is
jet to the lubrication points under the action of compressed air.
LMC electric control system is a standard product of Lincoln, and users can select
a different control mode to control separately Lincoln dual line lubrication system,
Lincoln injection lubrication system, Lincoln progressive lubrication system, Lincoln
chain lubrication system (COBRA) and so on. The details refer to LMC user
manual.

5. Installation of spray disc

When the spray disc is installed, in order to improve the efficiency of lubrication, it
typically ensures that the lubricant is sprayed onto the driven small gear, rather
than on the large gear ring. At the same time, it also ensures that the distance X
between the nozzle and the small gear pitch is 150-200mm and the spray angle is
30°, as shown in the following:

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 User Manual
The system’s spray disc adopts TD26 wide angle spray nozzle; after the spray disc
is installed, the shape and range of spray oil to be tested on a small gear surface
should meet the requirements in the following:

6. Special tips
1. The air inlet pressure of the driven SAF pneumatic plugged barrel pump is
controlled at 4 to 10bar. Do not exceed this range, and it is usually set to
6bar;
2. The minimum opening pressure of TD26 wide angle nozzle is 5bar, so the
set pressure of the air pressure-regulating valve on the spray disc does not
fall below 5bar, and it is normally set to 6bar;
3. The injection lubrication system is used for new gears for the first time
after the new gears must be cleaned and painted, and the grease for
bottom painting is recommended: CEPLATTYN
300/GRAFLOSCONAG1ULTRA;
4. The lubricant medium used in the system is NLGI 0 or 00 level grease.

[Link] technical parameters

1. System nominal pressure: 120bar
2. Displacement of SAF pneumatic pump per stroke: 1.1cm ³
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 User Manual
3. Pressure ratio of SAF pneumatic pump: 40:1
4. Working medium: NLGI 0 or 00 level grease.
5. Air source pressure: more than 7~10bar
6. Applicable gear width: 650mm

8. Factory parameter settings

1. Air inlet pressure switch: 7bar

2. SAF pneumatic pump inlet pressure: 6bar
3. Spray disc air pressure regulating valve: 6bar

9. Routine maintenance
To ensure that the system is working properly, to extend the service life of all
components of the system, and thus to ensure the normal work of the host, daily
maintenance and caring of the hydraulic system should be strengthened.
1. Check regularly LMC control box and other alarm devices;
2. Check regularly the lubrication of tooth surface;
3. Check and clean regularly grease filters;
4. Remove impurities and dust on the surface frequently;
5. Inspect the shape of spray oil on the tooth surface at least a month, and adjust if
necessary;
6. Clean the oil accumulated on the nozzle head periodically;
7. Check whether the nozzle and dispenser work properly at least once a year and,
replace if necessary;
8. Clean up the waste oil accumulated on the gear regularly;
9. Check and replace the air filter on a regular basis;

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10. Quality assurance

Lincoln company shall provide quality warranty and lifetime technical support to the
hydraulic station within one year from the factory date (date of invoice). Lincoln
company’s branches and authorized agencies all over the world will provide you
with service at any time.
Scope of warranty:
1. Main components: electric pumps, valves, overflow valves, filters, electric
heaters, coolers, temperature sensors, pressure sensors, flow switches, and
mechanical instruments and so on.
Non-warranty Scope:
1. Filter cartridge of double drum filter and oil suction filter.
2. The system or component damage caused by using the working media that do
not meet the requirements is not covered in the scope of warranty.
3. The damage caused by the installation and commissioning not in accordance
with the requirements of this manual is not covered in the scope of warranty.
4. Barbaric operation and human-caused damage.
5. Modification, retrofit and others on the petrol station.
6. Any consequence caused by unauthorized removal due to not informing Lincoln
and Lincoln-related institutions after a failure occurs within the warranty period.

11. List of reference drawings

1. Schematic diagram of ф4.4x65m rotary kiln gear wheel injection lubrication
system, diagram number LAC-LLS-SS-005-05-00000;
2. Outline dimensional drawing of the pump station of ф4.4x65m rotary kiln gear
wheel injection lubrication system, diagram number
LAC-LLS-SS-005-05-10000;

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 User Manual
3. Outline dimensional drawing of the spray disc of ф4.4x65m rotary kiln gear
wheel injection lubrication system, diagram number
LAC-LLS-SS-005-05-20000;
4. Electric control box of ф4.4x65m rotary kiln gear wheel injection lubrication
system, diagram number LAC-LLS-SS-005-05-30000;
5. Electric connecting diagram of ф4.4x65m Ф4.6×65m rotary kiln gear wheel
injection lubrication system, diagram number LAC-LLS-SS-005-05-40000.
6、SAF1-TD26-4 Main parts list

[Link] [Link] 11
 贝宁水泥项目主零件清单

Main parts list of CBMI-Benin Cement project

Lube Station P/N Description Remark
930724-SAF1-TD26-4 236-10567-5 [Link] LMC2 24
930724-SAF1-TD26-4 236-13262-4 LIMIT SWITCH [Link] 336-11Z
930724-SAF1-TD26-4 515-30955-2 over pressure safety
930724-SAF1-TD26-4 528-31341-3 ADMESIVE [Link] F.6
930724-SAF1-TD26-4 615-26393-4 barrel pump
930724-SAF1-TD26-4 615-27571-2 WIDE-ANGLE NOZZ. SDLMKR-EN
930724-SAF1-TD26-4 619-25730-2 [Link] 8
930724-SAF1-TD26-4 664-27745-1 TERMINAL BOX 5NOZZLES 175X 80X57

Page 1
 Owner Manual
Operating Instructions

3.1A-48001-C03

Pneumatic barrel pumps

Model SAF1-YL and SAF2-YL
Subject to change without notice

1080a94

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Owner Manual
Operating Instructions

3.1A-48001-C03

Preface to the Owners Manual

This Owner Manual is intended to familiarize the owners with If persons who are charged with works on the pump/lubrication
the pump/lubrication system and to make him know the appro- system don’t have a good command of the english language, it
priate possibilities of use. is the owners’s responsibility to take the necessary actions to
The Operating Instructions refer to important directions for a make the Owners Manual, particularly the Operating Instruc-
safe, adequate and rentable operation of the pump/lubrication tions, understandable to these persons.
system. Their observance will help avoid hazards, reduce re-
pair costs and downtimes and increase the reliability and life of The Owners Manual must be read and used by all persons who
the pump/lubrication system. are charged with works on the pump/lubrication system, e.g.
These Operating Instructions must be completed with the re-
spective national regulations concerning the prevention of ac- • Operation, including adjustment, troubleshooting during
cidents and protection of the environment. operation, elimination of production waste, maintenance, dis-
posal of process materials
The Owners must always be available on the site where the
pump/lubrication system is in operation. • Maintenance (inspection, repairs)

• Transport

Table of Contents
Contents Page Contents Page

1 Safety Instructions .......................................... 3 4 Operating Instructions ................................... 9

4.1 Commissioning .................................................. 9

2 Description ....................................................... 5
4.2 Maintenance and Repairs ............................... 10
2.1 General .............................................................. 5
4.3 Troubleshooting ................................................ 11
2.2 Appropriate Use ................................................. 5
4.4 Adjustments ..................................................... 12
2.3 Technical Data ................................................... 5

2.4 Structure ............................................................. 6 5 Spare Parts List ............................................. 13

2.5 Electrical Equipment ......................................... 7

6 Accessories ................................................... 17
2.6 Mode of Operation ............................................ 8

7 Declaration ..................................................... 19
3 Erection and Assembly .................................. 9

3.1 Erection of the Pump ......................................... 9

3.2 Electrical Connection ........................................ 9

Subject to change without notice

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 Owner Manual
Operating Instructions

3.1A-48001-C03

1 Safety Notes

The Operating Instructions include general instructions which Staff Qualification and Training
must be followed when a pump/pump unit is installed, opera- The staff responsible for operation, maintenance, inspection
ted or serviced. Therefore, it is absolutely necessary for the fit- and installation must be adequately qualified for these jobs.
ter and the specialist/owners to read the Operating Instructions The owners must properly regulate the field of responsibility
before a unit is installed and commissioned. The Operating In- and supervision of the personnel. If the personnel is not in com-
structions must always be available on the site where the ma- mand of the necessary expertise, then they must be adequate-
chine/system is erected. ly trained and instructed.
All general safety instructions contained in this main Safety If necessary, this can be done by the manufacturer/supplier on
chapter have to be observed as well as all special safety in- behalf of the machine owners. Furthermore, the owners must
structions given in other main chapters. ensure that the contents of the Operating Manual are fully un-
derstood by the personnel.
Identification of notes in Operating Manuals
The notes referring to safety contained in the Operating Manu- Hazards resulting from ignoring the safety instructions
al whose ignoration may result in personal injury are marked Failure to heed the safety warnings may result in equipment
by the following symbol and environment damage and/or personal injury.
Ignoring the safety notes may result in the disqualification from
damage claim.
safety symbol acc. to DIN 4844-W9 As an example, in the following we list some dangers which
may result from failure to observe the warnings:

· failure of machine/system to fulfill important functions

10013a94 · failure to adhere to specified methods for maintenance and
repair
The symbol · personal injury due to electrical, mechanical and chemical
influences
· danger to environment due to leakages of harmful materials

safety symbol acc. to DIN 4844-W8 Working safety-conscious

The safety instructions given in the Operating Manual, the pre-
10014a94
vailing national rgulations for the prevention of accidents as
well as any working and shop regulations and accident preven-
is used for warning of electrical current. tion measures of the owners must be observed.

When ignoring of safety note might result in machine damages Safety Instructions for the Owners/Operator
and malfunction, the word · If warm or cold machine parts may involve hazards, the cu-
stomer must protect them against accidental contact.
CAUTION · Protection devices for moving parts must not be removed
while the machine is in operation
is to be added. · Leakages of harmful materials must be dumped without jeo-
pardizing perons or environment. The requirements of the
Notes directly fixed to the machine must be observed and kept law must be satisfied.
in completely legible condition. · Danger caused by electric energy must be excluded (for de-
tails refer to the applicable specifications of VDE and the lo-
cal power supply companies).
Subject to change without notice

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Owner Manual
Operating Instructions

3.1A-48001-C03

Safety Instructions for Maintenance, Inspection and Instal- Unauthorized Modification and Spare Parts Production
lation Services Alteration and modifications of the machine are only allowed if
The owners must make sure that all maintenance, inspection agreed upon by the manufacturer. Original spare parts and ac-
and installation work will be executed by authorized and quali- cessory authorized by the manufacturer serve the purpose of
fied experts who have throroughly read the Operating Manual. safety. When other parts are used, the manufacturer may be
Generally, any work on the machine must be done while the released from liability for the resulting consequences.
machine is out of operation. The procedure for the machine
described in the Operating Manual must absolutely be follo- Inadmissible Operational Modes
wed. Pumps and pump units delivering harmful materials must The operational safety of the supplied product is only granted if
be decontaminated. the product is operated according to the instructions given in
Immediately after completion of the cleaning procedure, all chapter 1 - General - of the Operating Manual. The max. ra-
safety and protection devices must be reassembled. tings listed in the Technical Data sheet must never be excee-
Material harmful to the environment must be disposed of in ac- ded.
cordance with the applicable official regulations. Commissioning of the product (pump/pump unit) within the Eu-
Before putting the pump/pump unit into operation, all clauses ropean Community is forbidden until it has been decided that
given in the chapter „Commissioning“ must be observed. the machine in question meets the requirements of the EC gui-
delines.

Subject to change without notice

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 Owner Manual
Operating Instructions

3.1A-48001-C03

2. Description
2.1 General 2.3 Technical Data

This Owners Manual refers to the pneumatic barrel pumps Modell: SAF1 SAF2
model SAF1-YL (with 1 outlet) and SAF2-YL (with 2 outlets). It
is intended for the personnel charged with the installation, ope- Number of outlets 1 2
ration and maintenance of the pump.
If fault shoud occur although the Operating Instructions have Pneumatic drive, ratio 40:1 40:1
been followed, please contact our Service Department below
and indicate the detailed model designation and the order Lubricant output/stroke 1.1cm3 2x1.1 cm3
number (mentioned on the nameplate):
Max. operating pressure 300 bar
LINCOLN GMBH
Abt. Zentraler Kundendienst Driving pressure min. 4bar, max 10bar
Postfach 1263
D-69183 Walldorf Reservoir 200 l lidded barrels acc. to
Tel.: 06227 330 DIN 6644
Fax: 06227 33259
Suitable lubricants adhesive lubricants NLGI
grades 0 and 00
2.2 Appropriate Use
Sound level < 70 dB(A)
The barrel pumps model SAF1-YL and SAF2-YL are designed
for use only in spray systems for the supply of adhesive lubri-
cants of NLGI grades 0 and 00.
Take care that the maximum ratings mentioned in the Techni-
cal Data sheet, particularly the max. operating pressure of 300
bar, is not exceeded.
Any other use is not in accordance with the instructions and will
result in the loss of claims for guarantee and liability.

Particular advantages of the SAF pumps

· direct delivery from the original drum (no refilling necessary)
· no follower plate, i.e. the delivery is also possible when the
barrels are extremely damaged or dented.
· easy removing and installation on a lidded barrel by means
of a stand with winch (see „Accessories“)
Subject to change without notice

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Owner Manual
Operating Instructions

3.1A-48001-C03

2.4 Structure

1018b95 1017b95

Fig. 2.4.1: Pneumatic barrel pump SAF1 Fig. 2.4.2: Pneumatic barrel pump SAF2

The pump SAF1 (part no. 615-26393-4) mainly consists of the The pump SAF2 (part no. 615-26395-4) mainly consists of the
following components: following components:

item description item description

1 pump element with drive cylinder 1 pump element with drive cylinder
Subject to change without notice

(SAF1: part no. 504-31626-2) (SAF2: part no. 504-31629-2)

2 low level control with magnetic floating switch 2 low level control with magnetic floating switch
(part no. 415-22935-1) (part no. 415-22935-1)
3 Coupling for compressed air 3 Coupling for compressed air
(part no. 815, nipple: part no. 11661) (part no. 815, nipple: part no. 11661)
4 coupling for lubricant 4 coupling for lubricant
(part no. 226-13728-1, nipple: part no. 251-14073-1) (part no. 226-13728-1, nipple: part no. 251-14073-1)
5 air relief cock 5 air relief cock
(part no. 68042) (part no. 68042)

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 Owner Manual
Operating Instructions

3.1A-48001-C03

2.5 Electrical Equipment

Electric low level control

Magnetic floating switch with stainless steel float
(1.4571)
Diameter 82 mm
Guiding tube and fittings of stainless steel
2 change-over switches 40 VA/250 V = /1A
Protection IP 65

4430a02
Fig. 2.5.1: Terminal diagram

1021a95

Fig. 2.5.2: Dimension drawing

Operation
• The elctromagnetic switches are equipped with hermetically sealed reed contacts. They are actuated without wear and
contact-free via the magnetic field of a magnet which is lodged in the float. The only moving part of the magnetic floating
switch is the float which slides upwards and downwards on the sliding tube with the level of fluid.

Note : The life of the electromagnetic switch strongly depends on the conditions under which it is loaded. Since the data relative
to the maximum switching capacity refer to strictly resistive loads, which cannot be always guaranteed in practice, it is necessary
to take the corresponding contact protection measures in the case of deviating loads.

Contact protection measures

Subject to change without notice

4431a02
Fig. 2.5.3: Contact protection measures
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Owner Manual
Operating Instructions

3.1A-48001-C03

2.6 Mode of Operation

1022a95

Fig. 2.6.1: Function

A 3/2-way air solenoid valve (integrated in maintenance unit The 3/2-way solenoid valve must keep activated at least 3 se-
HSA-TD 20) is required for the drive of the spring-loaded air conds to allow the pressure built up in the system.
piston. Once the solenoid valve has been switched off the spring-
When the solenoid valve is activated, compressed air enters loaded air piston can be put in its initial position and, together
the air cylinder (item 2) and displaces the air piston downward. with the working piston, it simultaneously sucks in lubricant
Subject to change without notice

The working piston (item 3)supplies the lubricant via the check from the barrel.
valve (item 4) to the integrated metering device (item 5). The pump is ready for the next working cycle.
The metering devices meters the lubricant quantity in two equal
quantities of each 1.1 cm³/stroke.
The pump SAF1 (for 1 pinion) supplies a part of the lubricant
via the external check valve to the outlet. The pump SAF2 (for
2 pinions)supplies both lubricant quantities to the two outlets.

Page 8 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

3 Erection and Assembly 4 Operating Instructions

3.1 Erection of Pump 4.1 Commissioning

Requirements on the place of installation The pump is filled with lubricant in the factory and vented. The
· protected from dust and dirt lubricant remains in the pump which is protected by a plastic
· safe against atmospheric influences (note the protection type bag on delivery and for storage. After the plastic bag has been
of the electric motor) removed, the pump can be put into a full lubricant drum and
· enough space for opening the reservoir cover and executing must not be vented.
the maintenance works (the space required depends on the
pump size)
· even, solid and vibration-free place of The pump should be put into operati-
erection on only after it has been placed into a
full lubricant drum. When changing CAUTION
the drum, pay a great attention that no
3.2 Electrical Connection dust or dirt enters the drum. The
drum cover must evenly lie on the
drum edge.
All electrical work should be undertaken only by qualified per-
sonnel. The driving air must be free from condensate and impurities.
Connect the low level control acc. to terminal diagram, item For the air treatment, use a air maintenance unit consisting of
2.5. Observe the enclosed circuit diagrams. air filter, pressure regulator and lubricator.
Adjust the pressure regulator of the air maintenance unit to 5
bar.

Do not adjust the air regulator over 7

bar. All system components (tubes, CAUTION
hoses, tube fittings, etc.) must be de-
signed for the maximum system pres-
CAUTION sure.

Overpressure safety valve

In spray systems with controlled nozzles the lubricant line is
cadrwer equipped with a safety valve which is set to a pressure of 120
bar (integrated in the stand with winch)

Lubricant filter
It is recommended to use a lubricant filter to avoid failures
which might be caused by impurities (in spray systems, a filter
is already installed on the mounting plate).
Subject to change without notice

Page 9 of 20

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Owner Manual
Operating Instructions

3.1A-48001-C03

4.2 Maintenance and Repairs

Before executing any repair on the

pump, switch pump off and protect it
from inadvertent restart. Open theair
relief cock in order to decrease the
pressure in the system. Repairs
should be executed only by qualified
personnel using original spare parts.

Since the pump is lubricated by the lubricant which is deliver-

ed, it does not need any particular maintenance.

Regular maintenance works:

· Clean the lubricant filter (on the mounting plate) every 100
operating hours or replace it.
· Check the oil level in the lubricator of the air maintenance
unit. Refill oil, if necessary.
· Check and clean the air filter of the air maintenance unit

Subject to change without notice

Page 10 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

4.3 Troubleshooting

Note: The following only describes pump failures. Failures due

to electrical malfunctioning or system malfunction are indicated
in the System Description

Fault: pump does not supply the lubricant

• Cause: • Remedy

• Lubricant barrel empty • Change barrel

• Pump has sucked in air • Vent pump as follows:

Disconnect lubricant coupling item 4. Open air relief cock
item 5. Switch pump on and, after a quantity of about 2-3 cm³
has emerged,reconnect coupling and close air cock.
• 3/2-way valve does not open/close
• Clean solenoid valve. Replace it, if necessary. Check current
supply.

Fault: no pressure buil-up in system

• Cause: • Remedy

• Feed line network leaky • Check lines for loosen tube fittings, line break or torn off ho-
ses. Retighten fittings, replace defective tubing. Replace ho-
ses or reconnect them.

• Suction valve clogged or defective • Remove pump from barrel. Remove holding plate after ha-
(item 9, spare parts list) ving disconnected the 2 hexagon socket head screws. Re-
move suction valve item 9. Clean it and replace it, if necessa-
ry. Reassemble in opposite order.
NOTE: After the suction valve has been cleaned or replaced
and the pump reassembled, vent the pump as above descri-
bed.
• Inner check valve (item 21) clogged
• Unscrew screw of pressure valve. Clean valve ball, spring
and valve seat. Replace them, if ecessary.
• Outer check valve (item 18) clogged or defective
• Unscrew compression nut. Disconnect tube line. Remove
check valve, clean it and replace it, if necessary.
• No compressed air or pressure too low
• Check pressure gauge on air maintenance unit. If necessary,
increase pressure at compressor and check air lines.
Subject to change without notice

Page 11 of 20

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Owner Manual
Operating Instructions

3.1A-48001-C03

• Fault: lubricant is leaking from the safety valve

• Cause: • Remedy

• Lubricant filter clogged • Clean filter. Replace strainers, if necessary

• Blockage in the feed line system, metering devices or • Eliminate cause of blockage. Disassemble metering devices
nozzles blocked and nozzles and clean them

All repair works which are beyond the knowledge of the Address of the Service Department:
owners’s personnel must be executed by Lincoln qualified ex-
perts. For this, send the defective pump to the Repair Depart- LINCOLN GmbH
ment of Lincoln or call a specialist who will repair the pump on Abt. Zentraler Kundendienst
site. Postfach 1263
D-69183 Walldorf
Tel. 06227 330
Fax. 06227 33259

4.4 Settings
Setting of the lubrication quantity with the Lincoln control
unit in the switch cabinet

Please consider the indications of the lubricant manufacturer Minimum settings (pause time 0 sec/ operating time 8 sec) re-
and the condition of the drive (running-in operation, permanent sult in a maximum lubrication frequency of 7.5 lube cycles per
operation) when setting the lubricant quantity. minute; i.e. 495 cm³/h for the SAF1 one-pinion drive,
Possible time settings in the switch cabinet: respectively 990 cm³/h for the SAF2 double-pinion drive.
Pause time: 0 sec to 99 sec
Operating time: 8 sec to 99 sec

There are 2 possibilities to set the lubricant quantity:

1. Single lube cycle which is followed by an adjustable

pause time (conventional control)

TA = Operating time
TP = Pause time
TH = Holding time for 3/2 way
solenoid valve (firmly set to
Subject to change without notice

4 seconds)
TZ = Time for 1 lube cycle

4482a03

Operating time 8 sec (= minimum setting)

Pause time 4 sec
Result: 1 lube cycle every 12 seconds = 5 cycles per minute.

Page 12 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

2. Within the operating time several lube cycles are carried out. Then follows a longer pause time
(recommended for high-viscous lubricants or low temperatures)

4483a03

For example, the operating time is 24 seconds. TA = Operating time

(= 3 lube cycles within the operating time) TP = Pause time
Then follows a pause time of 21 seconds. TH = Holding time for 3/2 way
The result is 4 cycles per minute in the average.
solenoid valve (firmly set to
4 seconds)
TZ = Time for 1 lube cycle

Examples of calculation:

Qges = desired lubricant quantity per hour Setting according to possibility 2:

Z1 = number of lube cycles within the operating time
Setting of the operating time:
(for setting according to possibility 2) - choose number of lube cycles = Z1
Z min/h= total number of lube cycles per minute or hour
Z1 should be enough to supply all connected wide-angle spray
mPu = output of the SAF pump
nozzles with lubricant at least once.
per stroke constantly
(1.1 cm³ for SAF1; 2 x 1.1 cm³ for SAF2) (For this example Z1 = 3)

TA = 8 s x Z1 = 8 sec x 3 = 24 sec (= operating time)

Desired lubricant quantity 160 cm³/h = Qges

Calculation of the number of lube cycles:

Setting of the pause time:
Zh = Qges : mPu = 160 cm³/h : 1.1 cm³ = 144/h
Tp = (60 x Z1 ) : Zmin – TA
Zmin = Zh : 60 = 2.4/min
= (60 x 3) : 2.4 – 24 = 51 sec (= pause time)
Setting according to possibility 1:
This means, the 3 lube cycles set repeat every 75 seconds.
Subject to change without notice

Operating time: 8 sec

Pause time TP = (60 : Zmin) – TA = (60 : 2.4) – 8 sec
= 25 sec – 8 sec = 17 sec

This means, a lube pulse is carried out every 25 seconds.

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Owner Manual
Operating Instructions

3.1A-48001-C03

5 Spare Parts List

Pump Element with Drive Cylinder SAF 1

part-no. 504-31626-2

Subject to change without notice

1023a95

Page 14 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

Pump Element with Drive Cylinder SAF 1

part-no. 504-31626-2

Item Designation Qty. Part Number

1 male connector GE 8 - LLR 1/8 1 223-12270-9

2 air piston with sleeve 1 504-30342-1
3 piston 1 310-19156-1
4 cylinder 1 314-19123-1
5 male elbow connector 1 223-13021-6
WE 8 - LLR 1/8
6 spring lock washer A 5 2 213-12505-1
7 pump body assembly 1 504-31858-1
8 gasket, Abil 1 306-19550-1
9 suction valve, assembly 1 504-36076-4
10 washer A 6,4 4 209-13011-5
11 retaining ring A 8x0,8 1 211-12472-2
12 O-ring 65 x 3 1 219-12225-6
13 O-ring 8 x 4 1 219-12227-9
14 compression spring 1 218-13623-4
15 u-cup sealing ring10x16x6x4 1 220-12236-7
16 O-ring 11x2 1 219-12223-4
17 O-ring 6x2 1 219-12451-5
18 check valve RHV 8 S R 1/4 V 1 223-12291-2
19 elbow 90° 1/4 x 1/8 1 222-12434-3
20 equal nipple R 1/8 1 222-12418-5
21 check valve assembly 1 504-30260-1

kit of seals
(items 6,8,10,11,12,13,15,16,17) 1 515-31662-1
Subject to change without notice

Page 15 of 20

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Owner Manual
Operating Instructions

3.1A-48001-C03

Pump Element with Drive Cylinder SAF 2

Part-no. 504-31629-2

Subject to change without notice

1024a95

Page 16 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

Pump Element with Drive Cylinder SAF 2

Part-no. 504-31629-2

Item Designation Qty. Part Number

1 male connector GE 8 - LLR 1/8 1 223-12270-9

2 air piston with sleeve 1 504-30342-1
3 piston 1 310-19156-1
4 cylinder 1 314-19123-1
5 male elbow connector 1 223-13021-6
WE 8 - LLR 1/8
6 spring lock washer A 5 2 213-12505-1
7 pump body assembly 1 504-31858-1
8 gasket, Abil 1 306-19550-1
9 suction valve, assembly 1 504-36076-4
10 washer A 6,4 4 209-13011-5
11 retaining ring A 8x0,8 1 211-12472-2
12 o-ring 65 x 3 1 219-12225-6
13 o-ring 8 x 4 1 219-12227-9
14 compression spring 1 218-13623-4
15 u-cup sealing ring10x16x6x4 1 220-12236-7
16 o-ring 11x2 1 219-12223-4
17 o-ring 6x2 1 219-12451-5
18 check valve RHV 8 SR 1/4 V 2 223-12291-2
19 elbow 90° 1/4 x 1/8 2 222-12434-3
20 equal nipple R 1/8 2 222-12418-5
21 check valve assembly 1 504-30260-1

kit of seals
(items 6,8,10,11,12,13,15,16,17) 1 515-31662-1
Subject to change without notice

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Owner Manual
Operating Instructions

3.1A-48001-C03

6 Accessories
6.1 Stand with winch

maintenance unit and overpressure safety device for SAF1

(1-pinion drive) part no. 615-29097-1 (220V, 50/60 Hz)

1025b02

Item Designation Part no. Item Designation

Subject to change without notice

1 maintenance unit 220V 50/60Hz 615-29093-1 A compressed air from compressor

2 overpressure safety device HSA-TD 21 515-30955-1 B compressed air to pump
3 stand with winch C compressed air to spray unit
4 low pressure hose OD 16 x 1040 225-13039-3 D lubricant from pump
5 high pressure hose OD 6 x 1540 225-13039-1 E lubricant to spray unit
6 low pressure hose OD 13 x 1040 225-13039-2
7 high pressure hose OD 8 x 1040 225-12324-8
8 high pressure hose OD 8 x 1540 225-12325-1

Page 18 of 20

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 Owner Manual
Operating Instructions

3.1A-48001-C03

6.2 Stand with winch

maintenance unit and overpressure safety device for SAF2

(2-pinion drive) part no. 615-29102-1 (220V, 50/60 Hz)

1026b02

Item Designation Part no. Item Designation

Subject to change without notice

1 maintenance unit 220V 50/60 Hz 615-29093-1 A compressed air from compressor

2 overpressure safety device HSA-TD 21 515-30955-1 B compressed air to pump
3 stand with winch C compressed air to spray unit
4 low pressure hose OD 16 x 1040 225-13039-3 D lubricant from pump
5 high pressure hose OD 6 x 1540 225-13039-1 E lubricant to spray unit
6 low pressure hose OD 13 x 1040 225-13039-2
7 high pressure hose OD 8 x 1040 225-12324-8
8 high pressure hose OD 8 x 1540 225-12325-1

Page 19 of 20

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Owner Manual
Operating Instructions

3.1A-48001-C03

Declaration by the manufacturer as defined by

machinery directive 98/37/EEC Annex II B

We hereby declare that the supplied model

Pump Type SAF ...

is intended to be incorporated into machinery covered by this
directive and must not be put into service until the machinery
into which it is to be incorporated has been declared in confor-
mity with the provisions of the above mentioned directive –
including all modifications of this directive valid at the time of
the declaration.

Applied harmonized standards, in particular:

EN 292-1 Safety of machinery, part 1

Basic terminology, methodology
EN 292-2 Safety of machinery, part 2
Technical guiding principles and
specifications
EN 809 Pumps and pump units for liquids,
safety requirements

EN 60204-1 Safety of machinery

Electric equipment of machines
Part 1: General requirements

Walldorf, June, 2002 , Dr. Ing. Z. Paluncic

Subject to change without notice

Page 20 of 20

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 User Manual
LMC 1
9.3A-98001-A06

LMC 1
Lincoln Multi Controller 1

6603m06

810-53006-1
Subject to modifications

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
 User Manual
LMC 1
9.3A-98001-A06

All rights reserved.

Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH & CO. KG.
Subject to modifications without prior notification.

© 2006 by
LINCOLN GmbH & Co. KG
Postfach 1263 Phone: +49 (6227) 33-0
D-69183 Walldorf Fax: +49 (6227) 33-259
Subject to modifications

Page 2 of 36

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 User Manual
LMC 1
9.3A-98001-A06

Table of contents

Page Page

Introduction Technical data .................................................................. 9

Explanation of symbols used ............................................. 4
User’s responsibility .......................................................... 4 Replacement parts ........................................................... 9
Environmental protection ................................................... 4
Service .............................................................................. 4 EC declaration of conformity .......................................... 9

Safety instructions Troubleshooting ............................................................. 10

Intended use ...................................................................... 5
Improper use ..................................................................... 5 Parameters, Survey
Exclusion of liability ...................................................... 5 DIP-switch combinations .................................................. 11
General safety instructions ................................................ 5
Regulation for prevention of accidents .............................. 5 PMA lubrication systems … .......................................... 12
Operation, maintenance and repair ................................... 5
Disposal ............................................................................. 5 Progressive systems … ................................................ 16

Description Two-line systems … ...................................................... 20

Application ......................................................................... 6
MENU Reference list ......................................................... 7 Centromatic systems … ................................................ 24

Installation COBRA chain-lubrication systems … .......................... 28

Connection ........................................................................ 8
Spray-lubrication systems … ........................................ 32
…
Quicktour
Operating mode
Connection
Operation
Commissioning
- Parameter defaults
- Selecting the lubrication system
Adapting the parameters
Subject to modifications

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 User Manual
LMC 1
9.3A-98001-A06
Introduction

Explanation of Symbols Used

The following description standards are used in this manual: Furthermore, you will find the following text symbols in this
Safety Instructions manual:
Structure of safety instructions: ‚ Listing of applicable statements
‚ Pictogram - Subpoint of applicable statements
‚ Signal word 1. Determination of the number or sequence of contents
‚ Danger text  Procedural instruction
- Danger note
- How to avoid danger
User's Responsibility
The following pictograms are used in this manual and are To ensure the safe operation of the unit, the user is responsi-
combined with the corresponding signal words: ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
1013A94 4273a00 6001a02 3. The operating personnel must be familiar with this Owner
- ATTENTION - ATTENTION - NOTE Manual and the safety instructions mentioned within and
observe these carefully.
- CAUTION - CAUTION - IMPORTANT
The correct installation and connection of tubes and hoses, if
- WARNING - WARNING not specified by Lincoln GmbH & Co. KG, is the user's re-
The signal words give the seriousness of danger if the follow- sponsibility. Lincoln GmbH & Co. KG will gladly assist you
ing text is not observed: with any questions pertaining to the installation.

ATTENTION refers to faults or damages on

Environmental Protection
machines.
CAUTION refers to bad damages and possi- Waste (e.g. used oil, detergents, lubricants) must be dis-
ble injuries. posed of in accordance with relevant environmental regula-
WARNING refers to possible dangerous inju- tions.
ries.
NOTE indicates improved operation of the Service
device.
IMPORTANT indicates special operating fea- The personnel responsible for the handling of the pump /
tures of the device. system must be suitably qualified. If required, Lincoln GmbH
& Co. KG offers you full service in the form of advice, on-site
Example: installation assistance, training, etc. We will be pleased to
inform you about our possibilities to support you purposefully.
ATTENTION! In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
When making use of other than the tested
to clearly identify the components of your pump / system.
spare parts, serious damage may affect
Therefore, always indicate the part, model and series number
your device.
of your pump / system.
Therefore, for the operation of your device
always use original spare parts made by
1013A94
Lincoln GmbH & Co. KG.
Subject to modifications

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 User Manual
LMC 1
9.3A-98001-A06
Safety instructions

Intended use Accident prevention rules

- Use the LMC 1 multi controller solely for controlling or ‚ Comply with the rules applicable in the country of use.
monitoring Lincoln centralized lubrication-systems in ‚ Do not operate
stationary industrial plants.
- using non-authorized spare parts

Improper use - with power supplies (VAC/VDC) that do not comply with
the electrical design of the LMC 1
Any kind of use of the LMC 1 not explicitly denoted in this
user information as intended use is considered improper use.
If the LMC 1 is used or operated in deviation from the
Operation, maintenance and repair
intended use, all claims for compensation and all liability ‚ LMC 1 safety devices:
cease to exist.
- do not modify them or make them inoperative
NOTE
- do not remove them from the lubrication system
Misappropriate use, e.g. through
disregard of the safety instructions or - reattach them before commissioning or start-up
through improper installation of the LMC 1 ‚ Mount the LMC 1 between 0.4 and 2.0 m above the
6001a02
invalidates all legal claims against Lincoln access level.
GmbH & Co. KG for any personal injury or
‚ Keep the LMC 1 multi controller away from heat sources.
damage to materials.
Comply with the operating temperature.
‚ Replace a defective LMC 1 in its entirety (see “Spare
Exclusion of liability parts“ chapter, page 9).
‚ The manufacturer of the LMC 1 is not liable for damage
caused by CAUTION!
- non-environmentally compatible disposal The LMC 1 may only be installed by
qualified personnel that are familiar with
- unauthorized modifications to the system parts its operating instructions. The connection
- use of spare parts not authorized by Lincoln (N/L/PE) to the power supply must be
- commissioning and start-up in defective condition carried out according to VDE 0100 and
4273a00 VDE 0160. Install a safety device and
- erroneous program selection by the user interrupt facility to disconnect the LMC 1.
Disconnect the mains connection before
General safety instructions starting installation and service work.
Make sure to provide a safeguard to
‚ The multi controller LMC 1 prevent unintentional reclosing of the
disconnecting device.
- is designed based on state of the art technology
After completion of wiring, individual cores
- can be assembled safe-to-operate
must be secured against dislocation.
‚ Improper use can lead to damage due to under- or
overlubrication of bearings and bearing points. WARNING!
‚ Independent alterations or modifications to an installed Non-compliance with the safety
system may only be carried out after prior consultation instructions, such as contact with
with the manufacturer or its contract partner. electrically conducting parts with an open
LMC 1 or improper handling the same can
WARNING! endanger life. The device could overheat
Dangerous residual voltages! 4273a00 if the technical data specified in the
technical data sheet are exceeded. This
Even during a standstill the motor or valve can destroy the LMC 1 and can impair the
may be applied with voltage. electrical safety.

4273a00
Disposal
‚ Dispose of the LMC 1 in an environmentally friendly way,
according to the relevant and legal regulations.
Subject to modifications

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 User Manual
LMC 1
9.3A-98001-A06
Description

Application
‚ The LMC 1 multi controller is used to control and monitor
the following stationary Lincoln lubrication systems.
- Progressive systems
- Spray systems
- Two-line systems
- Centromatic systems
- PMA systems
- COBRA chain-lubrication systems
‚ It combines the flexibility of freely programmable
controllers with the cost effectiveness of pre-programmed
control p.c.b.’s.
‚ Functionality and menu display in the LMC 1 are set to
specifically matching parameters depending on the
lubrication system selected.
6606m06 Parameter name (t = time, c = counter):
Fig. 1 LMC 1 membrane keypad - t – MO .............................. (Monitoring) Monitoring time
1- 4-digit 7-segment display - t – PS ......................................................... Pause time
2- LED status display - t – rn ........................................... (run) Lubrication time
- Power on (white) - t – od .................................. (off delay) Switch-off delay
- Readiness for operation (green) / Malfunction (red) - t – cl ................................. (clean) Nipple cleaning time
- Pump is running (green) - c – rn ......... (run) Lubrication / revolution / stroke count
- Low-level signal (yellow)
3- Operating panel
- c – PS ............................. Number of pause revolutions
- left MENU / RUN - c – bl ............................... (Bolts) Number of chain links
- right ENTER / RESET
- up (UP) short + 1 count value ‚ The lubrication system and defaults for its parameters can
long + high speed be set (UP & DOWN keys, pos. 3, Fig. 1) using the DIP-
- down (DOWN) short - 1 count value switches (SW1, SW2, SW3 & SW4, pos. 12, Fig. 2)
long – high speed
4- Information on handling ‚ You can make additional parameter modifications with the
operating panel on the LMC 1 membrane keypad in the
“Setup mode“ (see the “Operating“ section in the
respective lubrication system.
‚ All settings and count values are saved every 30 minutes
in the LMC 1 EEPROM, which means they are not lost
even if the mains supply fails.

12 - DIP-switch (from left: SW1, SW2, SW3, SW4)

6608m06

Fig. 2 The LMC 1 control p.c.b. (VDC)

Subject to modifications

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 User Manual
LMC 1
9.3A-98001-A06
Description, continued

MENU Reference list

Centralized Display
Navigation LMC 1 lubrication system menu item Parameter Section Count value
Through key(s) Factory setting Through UP or DOWN key
ENTER + MENU PMA systems
ENTER 1 c – rn Number of lubrication cycles 1 to 9999 lubrication cycles ±1 stroke

ENTER 1 c – PS Number of pause cycles 1 to 9999 pause cycles ±1 pause cycle

ENTER 10 c – bl Number of chain links 1 to 9999 chain links ±1 chain link

ENTER Jumps back to the first parameter
RUN Acknowledgment of the modifications carried out & return to the operating mode

ENTER + MENU Progressive systems

ENTER 10 min. t – PS Pause time 1 min. to 99 h. and 59 min. ±1 minute

ENTER 0 c – rn
1) Number of metering device 1 to 99 metering device cycles ±1 cycle
cycles
2 min. t – rn 1) Lubrication time 1 min. to 99 min. and 59 sec. ±1 second
ENTER
±1 second
1)
0 t – MO Monitoring time 1 min. to 99 min. and 59 sec.

ENTER Jumps back to the first parameter

RUN Acknowledgement of the modifications carried out & return to the operating mode

ENTER + MENU Two-line systems

ENTER 12 min. t – MO Monitoring time 1 min. to 99 min. and 59 sec. ±1 second

ENTER 10 min. t – PS Pause time 1 min. to 99 h. and 59 min. ±1 minute

ENTER Jumps back to the first parameter
RUN Acknowledgement of the modifications carried out & return to the operating mode

ENTER + MENU Centromatic systems

ENTER 2 min. t – MO Monitoring time 1 min. to 99 min. and 59 sec. ±1 second

ENTER 10 min. t – PS Pause time 1 min. to 99 h. and 59 min. ±1 minute

ENTER 10 sec. t – od Switch-off delay time 1 sec. to 99 sec. ±1 second

ENTER Jumps back to the first parameter
RUN Acknowledgement of the modifications carried out & return to the operating mode

ENTER + MENU COBRA chain lubrication systems

ENTER 10 sec. t – cl Cleaning time per nipple 1 sec. to 99 sec. ±1 second

ENTER 1 c – rn Number of lubrication cycles 1 to 9999 lubrication cycles ±1 lubrication cycle

ENTER 1 c – PS Number of pause cycles 1 to 9999 pause cycles ±1 pause cycle

ENTER 10 c – bl Number of chain links 1 to 9999 chain links ±1 chain link

ENTER Jumps back to the first parameter
RUN Acknowledgement of the modifications carried out & return to the operating mode

ENTER + MENU Spray systems

ENTER 10 Min. t – PS Pause time 1 min. to 99 h. and 59 min. ±1 minute

ENTER 0 c – rn 1) Number of metering device 1 to 99 metering device cycles ±1 cycle

cycles
2 min. t – rn 1) Lubrication time 1 min. to 99 min. and 59 sec. ±1 second
ENTER
±1 second
1)
0 t – MO Monitoring time 1 min. to 99 min. and 59 sec.

ENTER 10 sec. t – od Re-spraying-time 1 sec. to 99 sec. ±1 second

Subject to modifications

ENTER Jumps back to the first parameter

RUN Acknowledgement of the modifications carried out & return to the operating mode
1)
Are displayed or hidden depending on the parameter default (see “DIP-switch combinations“, page 9) in the set-up mode (see
“Quicktour“, pages 16 and 32).

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 User Manual
LMC 1
9.3A-98001-A06
Installation

Connection
‚ The terminals for signal inputs (pos. 5), for the
ACTUATOR lines (pos. 6) and for the mains supply
(pos. 7) are located on the control p.c.b. (Fig. 3).

5- Signal input
- for 3-wire initiators up to 24 V (PNP)
- for 2-wire initiators, residual voltage < 5 V
6- Control output (ACTUATOR)
- 4 relay outputs
- 1 electronic output
7- Voltage supply (24 VDC / 10 A or 230 VAC / 3 A)
6609m06
8- Program interface (RJ 45)
Fig. 3 LMC 1 electrical connections
‚ Route the LMC 1 connection cables through the cable
glands (12 or 16 x) on the bottom of the housing.
‚ Always close cable glands that are not used.
‚ Fasten on the rear of the housing using the mounting
channels (pos. 11).

Cable glands:
9- Voltage supply (M16 screwed connection)
10 - Control inputs and outputs (for 0.5 mm² cable)

6607m06 11 - Mounting channels for fastening

Fig. 4 Housing

A- Programming
B- BUS interface, option (field bus plug)
C - Controller
D - Display
Subject to modifications

I1 - I8 Signal input connection

6610b06 Q1-Q5 Control output (ACTUATOR) connection
Fig. 5 Connection diagram

Page 8 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Technical data
LMC 1 multi controller
Dimensions (L x W x H) ............................ 200 x 120 x 90 mm AC input
Display ............................................ 4-fold 7-segment display
Operating temperature .................................... - 10 to + 70 °C Input voltage ......................... 230 VAC ±10% ; 50/60 Hz ±5%
Storage temperature ....................................... - 40 to + 85 °C Fusing ........................................................ 4 A/250 V internal

Inputs: DC input
Number .............................. 8, short-circuit proof, non-floating Input voltage .................................................... 24 VDC ±20%
Cutoff frequency .......................................................... 100 Hz Fusing ............................................................................. 10 A
Outputs:
Number ................................................ 5, overload protected
Safety VDE 11.93 / IEC 950, EN 60204
…….4 relay outputs NO contacts 6A, 0-240 VAC/ VDC
……………….1 electronic output 24 VDC/10A or 230 VAC/3A Protection class ........................................................ Class I
Reverse polarity protection:
Operating voltage inputs are protected against reverse EMC
polarity
Interference suppression VDE 0875 T 11, EN 55011 Class A
Residual ripple at operating voltage:
Noise output ................................ according to EN 61000-6-4
.................................................. ±5% according to DIN 41755 Immunity to electrical noise ......... according to EN 61000-6-2
NOTE
NOTE
The noise output complies with the
If the internal fuses need to be replaced, requirements for the industrial sector. If
use only the original type. used in residential areas, this can lead to
6001a02 interaction under certain circumstances.
6001a02

Protection and monitoring:

Current limitation ..................... Sustained short-circuit proof
Overload protected ........................................................ yes
Idle protected ................................................................. yes
Power failure backup time ...................... > 15 ms at 230 VAC
Protection class ........................................................... IP 54

Replacement parts
LMC 1 multi controller

Type 24 VDC ..................................................... 236-10567-1 Type 230 VAC ................................................... 236-10567-2

Declaration of Conformity according to EMC-directive 2004/104/EC

We hereby declare that the multi controller

Lincoln Multi Controller LMC 1

in the design we have delivered complies with the regulations
in the above-referenced directive.

The following harmonized standards were applied:

EN 61000-6-4: 2001 generic standard
Subject to modifications

Walldorf, 05-May-06, Dr. Ing. Z. Paluncic

Page 9 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Troubleshooting

ERROR CODE CAUSE REMEDY

‚ Signal error from actuator  Check the output connection and correct if applicable.
E-OL Â Repair the short-circuit if applicable.
 Check the functioning of the actuator and replace if applicable.

‚ Signal error from sensor  Check the sensor connection and correct if applicable.
E-IN Â Repair the short-circuit if applicable.
 Check the functioning of the valve and replace if applicable.

‚ OFF through motor protecting  If applicable, prevent overload on motor.

E-MS switch  Repair the short-circuit if applicable.
 Replace incorrect / defective motor if applicable.

‚ Incorrect lubricating program set  Carry out the correct DIP-switch setting to select the version (see
TYPE
table, page 11).

‚ Pressure switch to monitor the  Check the pressure line system for counter pressure and manually
pressure relief did not drop, bleed it if necessary.
counter pressure could still be  Check the pressure switch for correct operation and replace if
applied applicable.
E-PD
 Check the final-pressure monitor frame size and replace if
applicable.
 Check the pressure relief valve and replace if applicable.
‚ Set pause time is shorter than the  Increase the pause time.
lubricating time ‚ As the pause time is also restarted at the start of the lubricating
time, the following setting value applies: Pause time >
Lubricating time

‚ Signal error from metering device  Check the pressure line system for blockage and repair it if
necessary.
E-D
 Replace the piston detector or proximity switch on the metering
device and replace if applicable.

‚ Pressure at the pressure switch of  Check the pressure line system for blockage and repair it.
E-OP
the pump is too high

‚ Wrong moving direction of  Swivel COBRA back into the operating position.
E-CD conveyor chain  Correct moving direction of the conveyor chain.

‚ Stroke monitor reports:  Check the pressure line system and valve.
E-FC Valve stroke not carried out  Remove blockage or replace the valve.

‚ Monitoring time exceeded  Check for cause in the pressure line system (e.g. pipe fracture)
and repair as necessary.
 Check signal line for interruption and replace the connection if
T-OUT
necessary.
 If applicable, adapt the monitoring time if the pressure line system
is free from defects.
E-FL ‚ Filling time monitoring exceeded  Check filler pump and filling system.
E-C ‚  Realign COBRA.
Subject to modifications

COBRA misaligned mechanically

from operating position

Page 10 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Parameters, Survey

DIP-switch combinations
DIP switch Lubrication
Versions Parameter default
Scheme SW 1 SW 2 SW 3 SW 4 System / function

0 0 0 0 PMA 0 no stroke monitoring

(see page 12)
6661c06
1 with stroke monitoring

0 no metering device and without cycle counter

1 0 0 0 Progressive
1 with one metering device and without cycle counter
(see page 16)
6665c06
2 with one metering device and with cycle counter
3 with two metering devices and without cycle counter
4 with two metering devices and with cycle counter
0 EMU without monitored metering device 1)
0 1 0 0 Two-line
1 EMU with monitored metering device 1)
(see page 20)
6663c06
2 SU without monitored metering device 2)
3 SU with monitored metering device 2)
4 3ZWV without monitored metering device 3)
5 3ZWV with monitored distributor 3)

1 1 0 0 Centromatic 0 with one pressure switch

(see page 24)
6667c06
1 with two pressure switches

0 0 1 0 COBRA
(see page 28) 0 standard setting
6662c06

0 no metering device and no cycle counter, clock-pulsed

1 0 1 0 Spray lubricating
1 with metering device and no cycle counter, clock-pulsed
system
6666c06 (see page 32) 2 with metering device and cycle counter, clock-pulsed
3 no metering device, no cycle counter, not clock-pulsed
4 with metering device and cycle counter, not clock-pulsed
5 with metering device and cycle counter, not clock-pulsed

0 1 1 0 Test mode

6664c06

1 1 1 0 Configuration
mode
6668b06

1) 2) 3)
EMU – electronic change-over control SU – pressure-controlled change-over control 3ZWV - 3/2-way valve
Subject to modifications

Page 11 of 36

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 User Manual
LMC 1
9.3A-98001-A06
PMA lubrication systems

Quicktour

Operating mode

ENTER & MENU

Configuration mode

c–rn
(Number of lubricating cycles)

ENTER

0001

ENTER

c–PS
(Number of pause cycles)

ENTER 0001

c–bl
ENTER
(Number of chain links)

ENTER 0001

ENTER

To set parameters back

ENTER or acknowledge settings &
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 12 of 36

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 User Manual
LMC 1
9.3A-98001-A06
PMA lubrication systems, continued

Operating mode
‚ The following parameters are controlled or monitored for ‚ Variable:
PMA lubricating systems via the standard LMC 1 - Cycle-dependent lubrication
programming:
- Number of chain pause-cycles
- Number of chain links

Connection

6617b06

Fig. 6 Signal input connection

A - External contact 1) B - Chain sensor C – Low-level signal D – High-level signal
E - Stroke monitoring F - Reserve G - Additional lubrication H - Remote reset
1)
Time stop respectively lubrication stop

6612b06

Fig. 7 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Lubrication active Q4 - Reserve
Q5 - Reserve PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 13 of 36

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 User Manual
LMC 1
9.3A-98001-A06
PMA lubrication systems, continued

Operation
Commissioning
Parameter default
 Set the DIP switches (see view Fig. 2, page 6) as shown
in Fig. 8:
6668b06 “1-1-1-0“ (SW1 ON - SW2 ON - SW3 ON - SW4 OFF)
Fig. 8 DIP switch – configuration mode  Select from the following versions to set the parameter
defaults in your PMA lubrication system:
- no stroke monitoring .…….….…………..………. 0
- with stroke monitoring .…….….…………..…….. 1

NOTE
The version number setting (0 - 1) is
shown in the LMC 1 display and is made
using the UP & DOWN keys on the
6001a02
operating panel (see pos. a & b, Fig. 9).
 Complete your selection (0 - 1) with the ENTER key
(Fig. 9).
6613m06
If you do not acknowledge your selection with ENTER, the
Fig. 9 Operating panel standard value of “0“ is automatically set.
a- “UP“ key
b- “DOWN“ key
Selecting the lubrication system
 First switch SW1 to SW3 to “0-0-0“
NOTE
(OFF-OFF-OFF).
“RESET“ as halt function: Then set the right-hand DIP switch (SW4) to ON (Fig. 10).
You can interrupt the running lubrication
time by pressing the “RESET“ key
6001a02 (> 2 sec.). The next pause cycle starts from
the beginning. 6661b06

Fig. 10 DIP switch: PMA lubrication systems - settings

NOTE
„RUN“ to trigger additional lubrications: Â After that, switch SW4 back to OFF (Fig. 11).
You can interrupt the running pause cycle
by pressing the “RUN“ key (> 2 sec.). The
6001a02 lubricating time starts from the beginning.
6660b06
NOTE Fig. 11 DIP switch: PMA lubrication systems – operating mode
As soon as you press the "UP" key (pos. a,
Fig. 9) outside of the configuration mode, The standard settings to control your PMA lubrication system
the actual rest of the expired pause cycle is are now complete and the system is ready for operation.
6001a02
shown in the display. Please refer to page 15 for possible parameter adaptations.
Subject to modifications

Page 14 of 36

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 User Manual
LMC 1
9.3A-98001-A06
PMA lubrication systems, continued

Operation, continued
Adapting the parameters
 Press and hold the “ENTER“ key and then press “MENU“
to open the configuration mode.
‚ You can modify the count value of every parameter using
the “UP“ and “DOWN“ keys as below:
- Press briefly ……………………….…... ± 1 count value
- Keep pressed ……………………………. ± High speed

Defaults 0 and 1:
(see table on page 11)
‚ Stroke monitoring ‚ Menu item * c–bl *, Number of chain links
The stroke monitor checks the functioning of the solenoid ‚ The number of chain links determines the number of
valve. lubrication strokes for one lubricating cycle.
‚ Menu item * c–rn *, Number of lubricating cycles  Press the “UP“ or “DOWN“ key to configure the number of
(Cycle-dependent lubrication) chain links.
The number of lubricating cycles determines how often - Section 1 to 9999 chain links
the chain must run through until it is completely lubricated. - Count value 1 chain link
 Press the “UP“ or “DOWN“ key to configure the number of  Conclude the selection with the “ENTER“ key.
lubricating cycles.
- Section 1 to 9999 lubricating cycles
- Count value 1 lubricating cycle  Press the “RUN“ key (> 2 sec.) to incorporate the changes
made to all menu items. Otherwise, after 30 seconds the
 Conclude the selection with the “ENTER“ key. program reverts back to the operating mode.
‚ Continue with the * c–PS * menu item.  If you want to change a menu item again, press the
“ENTER“ key. You will once more automatically arrive at
‚ Menu item * c–PS *, Number of pause cycles the start of the configuration mode.
‚ The number of pause cycles sets the number of non-
lubricated chain cycles that must transpire between two
lubrication processes.
 Press the “UP“ or “DOWN“ key to configure the number of
pause cycles.
- Section 1 to 9999 pause cycles
- Count value 1 pause cycle
 Conclude the selection with the “ENTER“ key.
‚ Continue with the * c–bl * menu item.
Subject to modifications

Page 15 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Progressive systems

Quicktour

Operating mode

ENTER & MENU

Default? Configuration mode

t–MO
1/2/3/4
(Monitoring time)
00 . 01
ENTER
min. sec.
t–PS
0 ENTER
(Pause time)
00 . 01
ENTER
h min.

ENTER

2/4 Default? 0/1/3

c–rn t–rn
(Metering device cycles) (Lubricating time)

ENTER ENTER

00 . 01
0001
Min. Sek.

ENTER ENTER

To set parameters back

ENTER or acknowledge settings &
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 16 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Progressive systems, continued

Operating mode
‚ The following parameters are controlled or monitored for ‚ Variable:
progressive systems via the standard LMC 1 - Pause time
programming:
- Time or cycle-dependent lubrication
- Monitoring time
‚ Fixed:
- Filling time monitoring 15 min.

Connection

6611b06

Fig. 12 Signal input connection

A - External contact 1) B – Metering device sensor C – Low-level signal D – High-level signal
E – Metering device sensor F - Motor protection G - Additional lubrication H - Remote reset
1)
Time stop respectively lubrication stop

6612b06

Fig. 13 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Filling Q4 - Reserved
Q5 - Reserve PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 17 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Progressive systems, continued

Operation
Commissioning
Parameter default
 Set the DIP switches (see view Fig. 2, page 6) as shown
in Fig. 14:
6668b06 “1-1-1-0“ (SW1 ON - SW2 ON - SW3 ON - SW4 OFF)
Fig. 14 DIP switch – configuration mode  Select from the following versions to set the parameter
defaults in your progressive system:
- no metering device and no cycle counter …….. 0
- with one metering device and no cycle counter 1
- with one metering device and cycle counter.... 2
- with two metering devices, no cycle counter 3
- with two metering devices and cycle counter... 4

NOTE
The version number setting (0 - 4) is
shown in the LMC 1 display and is made
6613m06 using the UP & DOWN keys on the
Fig. 15 Operating panel 6001a02
operating panel (see pos. a & b, Fig. 15).
a- “UP“ key  Complete your selection (0 - 4) with the ENTER key
b- “DOWN“ key (Fig. 15).
If you do not acknowledge your selection with ENTER, the
NOTE standard value of “0“ is automatically set.
“RESET“ as hold function:
Selecting the lubrication system
You can interrupt the running lubrication  First switch SW1 to SW3 to “1-0-0“
time by pressing the „RESET“ key (ON-OFF-OFF).
6001a02 (> 2 sec.). The pause time starts from the Then set the right-hand DIP switch (SW4) to ON (Fig. 16).
beginning.

NOTE
„RUN“ to trigger additional lubrications:
6665b06
You can interrupt the running pause time
Fig. 16 DIP switch: progressive systems - settings
by pressing the “RUN“ key (> 2 sec.). The
6001a02 lubricating time starts from the beginning. Â After that, switch SW4 back to OFF (Fig. 17).

NOTE
As soon as you press the "UP" key (pos. a,
Fig. 15) outside of the configuration mode, 6665c06
the actual rest of the expired pause time is
Fig. 17 DIP switch: progressive systems – ready for operation
6001a02
shown in the display.

The standard settings to control your progressive system are

now complete and the system is ready for operation.
Please refer to page 19 for possible parameter adaptations.
Subject to modifications

Page 18 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Progressive systems, continued

Operation, continued
Adapting the parameters
 Press and hold the “ENTER“ key and then press “MENU“ Default 0, 1, or 3:
to open the configuration mode. (see table on page 11)
‚ You can modify the count value of every parameter using ‚ Menu item * t–rn *, Lubricating time
the “UP“ and “DOWN“ keys as below: (time-dependent lubrication)
‚ The lubricating time determines how long a lubrication
- Press briefly ……………….…….….…. ± 1 count value
sequence takes to provide all the lubrication points in the
- Keep pressed ……………………………. ± High speed progressive system with sufficient lubricant.
 Press the “UP“ or “DOWN“ key to configure the lubrication
Default 1, 2, 3 or 4: time.
(see table on page 11) - Section 1 sec. to 99 min. and 59 sec.
‚ Menu item * t–MO *, monitoring time - Count value 1 sec
(Lubrication with monitored metering device)
 Conclude the selection with the “ENTER“ key.
Setting the monitoring time determines the time interval in
which at least one metering device cycle has to have
ended before a fault indication. Default 2 or 4:
(see table on page 11)
 Press the “UP“ or “DOWN“ key to configure the monitoring
‚ Menu item * c–rn *, number of metering device cycles
time.
(cycle-dependent lubrication)
- Section 1 sec. to 99 min. and 59 sec.
The number of metering device cycles determines how
- Count value 1 sec
often all metering pistons in the monitored metering
 Conclude the selection with the “ENTER“ key. device must convey their amounts of lubricant to provide
‚ Continue with the * t–PS * menu item. all lubrication points in the progressive system with
sufficient lubricant.
Default 0, 1 or 3: Â Press the “UP“ or “DOWN“ key to configure the number of
(see table on page 11) distributor cycles.
‚ Menu item * t–PS *, pause time - Section 0 to 99 distributor cycles
- Count value 1 Distributor cycle
‚ The pause time determines the time interval that must
expire between two lubrication sequences. Â Conclude the selection with the “ENTER“ key.
 Press the “UP“ or “DOWN“ key to configure the pause
time. Â Press the “RUN“ key (> 2 sec.), to incorporate the
- Section 1 min. to 99 h and 59 min. changes made to all menu items. Otherwise, after 30
- Count value 1 min. seconds the program reverts back to the operating mode
(run).
 Conclude the selection with the “ENTER“ key.
 If you want to change a menu item again, press the
‚ Continue with the * t–rn * or * c–rn * menu items. “ENTER“ key. You will once more automatically arrive at
the start of the configuration mode.
NOTE
As the pause time is also restarted at the
start of the lubricating time, the following
setting value applies:
6001a02
Pause time > Lubricating time
If the ratio is reversed, the fault indication
* E-PD * appears in the LMC 1 display (see
page 10).
Subject to modifications

Page 19 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Two-line systems

Quicktour

Operating mode

ENTER & MENU

Configuration mode

t–MO
(Pump runtime, monitoring)

ENTER

00 . 01
min. sec.

ENTER

t–PS
(Pause time)

ENTER

00 . 01
h min.

ENTER

To set parameters back

ENTER or acknowledge settings &
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 20 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Two-line systems, continued

Operating mode
‚ The following parameters are controlled or monitored via ‚ Variable:
the standard LMC 1 programming for two-line systems: - Pause time
- Monitoring time
‚ Fixed:
- Filling time monitoring 15 min.

Connection

6615b06

Fig. 18 Signal input connection

A - External contact 1) B – Metering device sensor C – Low-level signal D – High-level signal
E – Pressure switch, pump F - Motor protection G – End-of-line pressure switch 1 (DU1) H – End-of line pressure switch 2
1)
Time stop respectively lubrication stop

6612b06

Fig. 19 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Filling Q4 - Change-over device 1
Q5 - Change-over device 2 PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 21 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Two-line systems, continued

Operation
Commissioning
Parameter default
 Set the DIP switches (see view Fig. 2, page 6) as shown
in Fig. 20:
6668b06 “1-1-1-0“ (SW1 ON - SW2 ON - SW3 ON - SW4 OFF)
Fig. 20 DIP switch – configuration mode  Select from the following versions to set the parameter
defaults in your two-line plant:
- electronic change-over
without metering device monitoring ……..……. 0
- electronic change-over
with metering device monitoring ………..……… 1
- pressure controlled change-over
without metering device monitoring ……..……. 2
- pressure controlled change-over
with metering device monitoring ..……………... 3
- 3/2-way valve
6613m06 without metering device monitoring ……..……. 4
Fig. 21 Operating panel - 3/2-way valve
a- “UP“ key with metering device monitoring ………………. 5
b- “DOWN“ key
NOTE
The version number setting (0 - 5) is
NOTE shown in the LMC 1 display and is made
“RESET“ as hold function: using the UP & DOWN keys on the
You can interrupt the running lubrication 6001a02
operating panel (see pos. a & b, Fig. 21).
time by pressing the “RESET“ key  Complete your selection (0 - 5) with the ENTER key
6001a02 (> 2 sec.). The pause time starts from the (Fig. 21).
beginning. If you do not acknowledge your selection with ENTER, the
standard value of “0“ is automatically set.
NOTE
„RUN“ to trigger additional lubrications:
Selecting the lubrication system
You can interrupt the running pause time
by pressing the “RUN“ key (> 2 sec.). The  First switch SW1 to SW3 to “0-1-0“
6001a02 lubricating time starts from the beginning. (OFF-ON-OFF).
Then set the right-hand DIP switch (SW4) to ON (Fig. 22).
NOTE
As soon as you press the "UP" key (pos. a,
Fig. 21) outside of the configuration mode,
the actual rest of the expired pause time is 6663b06

6001a02
shown in the display. Fig. 22 DIP switch: Two-line systems - settings
 After that, switch SW4 back to OFF (Fig. 23).

6663c06

Fig. 23 DIP switch: Two-line systems – ready for operation)

The standard settings to control your spray lubrication system

are now complete and the system is ready for operation.
Please refer to page 23 for possible parameter adaptations.
Subject to modifications

Page 22 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Two-line systems, continued

Operation, continued
Adapting the parameters
 Press and hold the “ENTER“ key and then press “MENU“
to open the configuration mode.
‚ You can modify the count value of every parameter using
the “UP“ and “DOWN“ keys as below:
- Press briefly ……………………….…... ± 1 count value
- Keep pressed ……………………………. ± High speed

Default 0, 1, 2, 3, 4 or 5:: Default 0, 1, 2, 3, 4 or 5:

(see table on page 11) (see table on page 11)
‚ Menu item * t–MO *, monitoring time ‚ Menu item * t–PS *, pause time
(Lubrication with monitored metering device) ‚ The pause time determines the time interval that must
Setting the monitoring time determines the time interval in expire between two lubrication sequences.
which the corresponding final pressure monitor has to be
acknowledged before a fault indication. Â Press the “UP“ or “DOWN“ key to configure the pause
If a monitored metering device is present, a signal change time.
has to be completed before the end of a lubrication cycle - Section 1 min. to 99 h and 59 min.
(full pulse). - Count value 1 min.
 Press the “UP“ or “DOWN“ key to configure the monitoring  Conclude the selection with the “ENTER“ key.
time.
- Section 1 sec. to 99 min. and 59 sec. Â Press the “RUN“ key (> 2 sec.), to incorporate the
- Count value 1 sec changes made to all menu items. Otherwise, after 30
 Conclude the selection with the “ENTER“ key. seconds the program reverts back to the operating mode.
‚ Continue with the * t–PS * menu item.  If you want to change a menu item again, press the
“ENTER“ key. You will once more automatically arrive at
the start of the configuration mode.
Subject to modifications

Page 23 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Centromatic systems

Quicktour

Operating mode

ENTER & MENU

Configuration mode

t–MO
(Monitoring time)

00 . 01
ENTER
min. sec.

t–PS
ENTER
(Pause time)

00 . 01
ENTER
h min.

t–od
ENTER
(Hold time)

01
ENTER
sec.

ENTER

To set parameters back

ENTER or acknowledge settings &
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 24 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Centromatic systems, continued

Operating mode
‚ The following parameters are controlled or monitored via ‚ Variable:
the standard LMC 1 programming for Centromatic - Pause time
systems:
- Monitoring time
- Switch-off delay time

Connection

6614b06

Fig. 24 Signal input connection

A - External contact 1) B – Pressure switch 1 C – Low-level signal D – High-level signal
E – Pressure switch 2 F - Reserve G - Additional lubrication H - Remote reset
1)
Time stop respectively lubrication stop

6612b06

Fig. 25 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Lubrication active Q4 - Relief
Q5 - Reserve PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 25 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Centromatic systems, continued

Operation
Commissioning
Parameter default
 Set the DIP switches (see view Fig. 2, page 6) as shown
in Fig. 26:
6668b06 “1-1-1-0“ (SW1 ON - SW2 ON - SW3 ON - SW4 OFF)
Fig. 26 DIP switch – configuration mode  Select from the following versions to set the parameter
defaults in your Centromatic system:
- with one pressure switch …………..…………… 0
- with two pressure switches ………..………….. 1

NOTE
The version number setting (0 - 1) is
shown in the LMC 1 display and is made
using the UP & DOWN keys on the
6001a02
operating panel (see pos. a & b, Fig. 27).
 Complete your selection (0 - 1) with the ENTER key
(Fig. 27).
6613m06
If you do not acknowledge your selection with ENTER, the
Fig. 27 Operating panel standard value of “0“ is automatically set.
a- “UP“ key
b- “DOWN“ key
Selecting the lubrication system
 First switch SW1 to SW1 to SW3 to “1-1-0“
NOTE
(ON-ON-OFF).
“RESET“ as hold function: Then set the right-hand DIP switch (SW4) to ON (Fig. 28).
You can interrupt the running lubrication
time by pressing the “RESET“ key
6001a02 (> 2 sec.). The pause time starts from the
beginning. 6667b06

Fig. 28 DIP switch: Centromatic systems - settings

NOTE
„RUN“ to trigger additional lubrications: Â After that, switch SW4 back to OFF (Fig. 29).
You can interrupt the running pause time
by pressing the “RUN“ key (> 2 sec.). The
6001a02 lubricating time starts from the beginning.
6667c06
NOTE Fig. 29 DIP switch: Centromatic systems – operating mode
As soon as you press the "UP" key (pos. a,
Fig. 27) outside of the configuration mode, The standard settings to control your Centromatic system are
the actual rest of the expired pause time is now complete and the system is ready for operation.
6001a02
shown in the display. Please refer to page 27 for possible parameter adaptations.
Subject to modifications

Page 26 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Centromatic systems, continued

Operation, continued
Adapting the parameters
 Press and hold the „ENTER“ key and then press „MENU“
to open the configuration mode.
‚ You can modify the count value of every parameter using
the „UP“ and „DOWN“ keys as below:
- Press briefly ……………………….…... ± 1 count value
- Keep pressed ……………………………. ± High speed

Default 0 or 1:
(see table on page 11)
‚ Menu item * t–MO *, monitoring time ‚ Menu item * t–od *, hold time
(Cycle-dependent lubrication) ‚ The hold time determines the time interval, how long the
Setting the monitoring time determines the time interval in relief valve will remain closed through the switch-off delay
which an acknowledgement needs to be made before a after lubrication has finished.
fault indication appears for the pressure switch(es).
 Press the „UP“ or „DOWN“ key to configure the re-
 Press the „UP“ or „DOWN“ key to configure the monitoring spraying time.
time. - Section 1 sec. to 99 sec.
- Section 1 sec. to 99 min. and 59 sec. - Count value 1 sec
- Count value 1 sec
 Conclude the selection with the „ENTER“ key.
 Conclude the selection with the „ENTER“ key.
‚ Continue with the * t–PS * menu item.  Press the „RUN“ key (> 2 sec.), to incorporate the
changes made to all menu items. Otherwise, after 30
‚ Menu item * t–PS *, pause time seconds the program reverts back to the operating mode.
‚ The pause time determines the time interval that must  If you want to change a menu item again, press the
expire between two lubrication sequences. „ENTER“ key. You will once more automatically arrive at
 Press the „UP“ or „DOWN“ key to configure the pause the start of the configuration mode.
time.
- Section 1 min. to 99 h and 59 min.
- Count value 1 min.
 Conclude the selection with the „ENTER“ key.
‚ Continue with the * t–od * menu item.
Subject to modifications

Page 27 of 36

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 User Manual
LMC 1
9.3A-98001-A06
COBRA chain-lubrication systems

Quicktour

Operating mode

ENTER & MENU

Configuration mode

t–cl
(Nipple cleaning time)

01
ENTER
sec.

c–rn
ENTER
(Number of lubricating cycles)

ENTER 0001

c–PS
ENTER
(Number of pause cycles)

ENTER 0001

c–bl
ENTER
(Number of chain links)

ENTER 0001

ENTER

To set parameters back

ENTER or acknowledge settings &
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 28 of 36

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 User Manual
LMC 1
9.3A-98001-A06
COBRA chain-lubrication systems, continued

Operating mode
‚ The following parameters are controlled or monitored for ‚ Variable:
COBRA chain-lubrication systems via the standard LMC 1 - Nipple cleaning time
programming:
- Cycle-dependent lubrication
- Number of pause cycles
- Number of chain links
‚ Fixed:
- Filling time monitoring 1 min.

Connection

6618b06

Fig. 30 Signal input connection

A - External contact, chain forwards B - Chain sensor C – Low-level signal D – Lubricant pressure
E – Air pressure switch F - Malfunction, right side G - Malfunction, left side H - Locking

6612b06

Fig. 31 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Clean Q4 - COBRA 1X-1
Q5 - COBRA 1X-2 PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 29 of 36

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 User Manual
LMC 1
9.3A-98001-A06
COBRA chain-lubrication systems, continued

Operation
Commissioning
Parameter default

NOTE
No parameter defaults can be set for
COBRA chain-lubrication systems.
The standard setting “0“ applies.
6001a02

Selecting the lubrication system

 First switch SW1 to SW3 to “0-0-1“
6613m06 (OFF-OFF-ON).
Fig. 32 Operating panel Then set the right-hand DIP switch (SW4) to ON (Fig. 33).
a- “UP“ key
b- “DOWN“ key

6662b06
NOTE
Fig. 33 DIP switch: COBRA chain-lubrication systems - settings
“RESET“ as halt function:
 After that, switch SW4 back to OFF (Fig. 34).
You can interrupt the running lubrication
time by pressing the “RESET“ key
6001a02 (> 2 sec.). The next pause cycle starts from
the beginning.
6662c06
NOTE Fig. 34 DIP switch:
„RUN“ to trigger additional lubrications: COBRA chain-lubrication systems – operating mode
You can interrupt the running pause cycle
by pressing the “RUN“ key (> 2 sec.). The The standard settings to control your COBRA chain-
6001a02 lubricating time starts from the beginning. lubrication system are now complete and the system is ready
for operation.
NOTE Please refer to page 31 for possible parameter adaptations.
As soon as you press the "UP" key (pos. a,
Fig. 32) outside of the configuration mode,
the actual rest of the expired pause cycle is
6001a02
shown in the display.
Subject to modifications

Page 30 of 36

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 User Manual
LMC 1
9.3A-98001-A06
COBRA chain-lubrication systems, continued

Operation, continued
Adapting the parameters
 Press and hold the “ENTER“ key and then press “MENU“
to open the configuration mode.
‚ You can modify the count value of every parameter using
the “UP“ and “DOWN“ keys as below:
- Press briefly ……………………….…... ± 1 count value
- Keep pressed ……………………………. ± High speed

‚ Menu item * t–cl *, Nipple cleaning time ‚ Menu item * c–PS *, Number of pause cycles
‚ The nipple cleaning time determines the time interval of ‚ The number of pause cycles sets the number of non-
the duration of the cleaning of a lubrication nipple. lubricated chain cycles that must transpire between two
 Press the “UP“ or “DOWN“ key to configure the nipple lubrication processes.
cleaning time. Â Press the “UP“ or “DOWN“ key to configure the number of
- Section 1 sec. to 99 sec. pause cycles.
- Count value 1 sec - Section 1 to 9999 pause cycles
 Conclude the selection with the “ENTER“ key. - Count value 1 pause cycle

 Continue with menu item * c–rn *.  Conclude the selection with the “ENTER“ key.
‚ Continue with the * c–bl * menu item.
‚ Menu item * c–rn *, Lubricating cycles
(Cycle-dependent lubrication) ‚ Menu item * c–bl *, Number of chain links
The number of lubricating cycles determines how often ‚ The number of chain links determines the number of
the chain must run through until it is completely lubricated. lubrication strokes for one chain cycle.
 Press the “UP“ or “DOWN“ key to configure the number of  Press the “UP“ or “DOWN“ key to configure the number of
lubricating cycles. chain links.
- Section 1 to 9999 lubricating cycles - Section 1 to 9999 chain links
- Count value 1 lubricating cycle - Count value 1 chain link
 Conclude the selection with the “ENTER“ key.  Conclude the selection with the “ENTER“ key.
‚ Continue with the * c–PS * menu item.
 Press the “RUN“ key (> 2 sec.) to incorporate the changes
made to all menu items. Otherwise, after 30 seconds the
program reverts back to the operating mode.
 If you want to change a menu item again, press the
“ENTER“ key. You will once more automatically arrive at
the start of the configuration mode.
Subject to modifications

Page 31 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Spray lubrication system

Quicktour

Operating mode

ENTER & MENU

Default? Configuration mode

t–MO
1/2
(Monitoring time)
00 . 01
ENTER
min. sec.
t–PS
0 ENTER
(Pause time)
00 . 01
ENTER
h min.

ENTER

2 Default? 0/1

c–rn t–rn
(Metering device cycles) (Lubricating time)

ENTER ENTER

00 . 01
0001
min. sec.

ENTER ENTER

t–od
ENTER
(re-spraying time)
01
sec.
To set parameters back
ENTER or acknowledge settings & ENTER
continue in operating mode?

t > 30 sec.

RUN
Subject to modifications

Operating mode

Page 32 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Spray lubrication system, continued

Operating mode
‚ The following parameters are controlled or monitored via ‚ Variable:
the standard LMC 1 programming for spray lubrication - Pause time
systems:
- Time or cycle-dependent lubrication
- Monitoring time
- Re-spraying time
‚ Fixed:
- Filling time monitoring 15 min.

Connection

6616b06

Fig. 35 Signal input connection

A - External contact 1) B – Metering device sensor C – Low-level signal D – High-level signal
E - Compressed air switch F - Motor protection G - Additional lubrication H - Remote reset
1)
Time stop respectively lubrication stop

6612b06

Fig. 36 Control output (ACTUATOR) connection

Q1 - Pump Q2 - System (ready for operation) Q3 - Filling Q4 - Air valve
Q5 - Reserve PE - Protective earth conductor L+ - Power supply + M - Power supply –
Subject to modifications

Page 33 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Spray lubrication systems, continued

Operation
Commissioning
Parameter default
 Set the DIP switches (see view Fig. 2, page 6) as shown
in Fig. 37:
6668b06 “1-1-1-0“ (SW1 ON - SW2 ON - SW3 ON - SW4 OFF)
Fig. 37 DIP switch – configuration mode  Select from the following versions to set the parameter
defaults in your spray lubrication system:
- no metering device, no cycle counter, clock-pulsed .… 0
- with metering device, no cycle counter, clock-pulsed .. 1
- with metering device and cycle counter, clock-pulsed .2
- no metering dev., no cycle counter, not clock-pulsed .. 3
- with metering dev., no cycle counter, not clock-pulsed 4
- with metering dev. and cycle counter, not clock-pulsed 5

NOTE
The version number setting (0 - 2) is
6613m06 shown in the LMC 1 display and is made
Fig. 38 Operating panel using the UP & DOWN keys on the
a- “UP“ key 6001a02
operating panel (see pos. a & b, Fig. 38).
b- “DOWN“ key
 Complete your selection (0 - 2) with the ENTER key
(Fig. 38).
NOTE If you do not acknowledge your selection with ENTER, the
“RESET“ as hold function: standard value of “0“ is automatically set.
You can interrupt the running lubrication
time by pressing the “RESET“ key Selecting the lubrication system
6001a02 (> 2 sec.). The pause time starts from the  First switch SW1 to SW3 to “1-0-1“
beginning. (ON-OFF-ON).
Then set the right-hand DIP switch (SW4) to ON (Fig. 39).
NOTE
„RUN“ to trigger additional lubrications:
You can interrupt the running pause time
by pressing the “RUN“ key (> 2 sec.). The 6666b06
6001a02 lubricating time starts from the beginning.
Fig. 39 DIP switch: Spray lubrication systems - settings
NOTE Â After that, switch SW4 back to OFF (Fig. 40).
As soon as you press the "UP" key (pos. a,
Fig. 38) outside of the configuration mode,
the actual rest of the expired pause time is
6001a02
shown in the display. 6666c06

Fig. 40 DIP switch: Spray lubrication systems – ready for operation

The standard settings to control your spray lubrication system

are now complete and the system is ready for operation.
Please refer to page 35 for possible parameter adaptations.
Subject to modifications

Page 34 of 36

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 User Manual
LMC 1
9.3A-98001-A06
Spray lubrication systems, continued

Operation, continued
Adapting the parameters
 Press and hold the “ENTER“ key and then press “MENU“ Default 0 or 1:
to open the configuration mode. (see table on page 11)
‚ You can modify the count value of every parameter using ‚ Menu item * t–rn *, Lubrication time
the “UP“ and “DOWN“ keys as below: (time-dependent lubrication)
‚ The lubrication time determines how long a lubrication
- Press briefly ……………………….…... ± 1 count value
sequence takes to provide all the lubrication points in the
- Keep pressed ……………………………. ± High speed progressive system with sufficient lubricant.
 Press the “UP“ or “DOWN“ key to configure the lubrication
Default 1 or 2: time.
(see table on page 11) - Section 1 sec. to 99 min. and 59 sec.
‚ Menu item * t–MO *, monitoring time - Count value 1 sec
(Lubrication with monitored metering device)
‚ Continue with the * t–od * menu item.
Setting the monitoring time determines the time interval in
which at least one metering device cycle has to have
ended before a fault indication. Default 2:
(see table on page 11)
 Press the “UP“ or “DOWN“ key to configure the monitoring
‚ Menu item * c–rn *, number of metering device cycles
time.
(cycle-dependent lubrication)
- Section 1 sec. to 99 min. and 59 sec.
The number of metering device cycles determines how
- Count value 1 sec
often all metering pistons in the monitored metering
 Conclude the selection with the “ENTER“ key. device must convey their amounts of lubricant to provide
‚ Continue with the * t–PS * menu item. all lubrication points in the progressive system with
sufficient lubricant.
Default 0: Â Press the “UP“ or “DOWN“ key to configure the number of
(see table on page 11) metering device cycles.
‚ Menu item * t–PS *, pause time - Section 0 to 99 metering device cycles
- Count value 1 metering device cycle
‚ The pause time determines the time interval that must
expire between two lubrication sequences. Â Conclude the selection with the “ENTER“ key.
 Press the “UP“ or “DOWN“ key to configure the pause ‚ Continue with the * t–od * menu item.
time.
- Section 1 min. to 99 h and 59 min. Default 0, 1, or 2:
- Count value 1 min. (see table on page 11)
 Conclude the selection with the “ENTER“ key. ‚ Menu item * t–od *, re-spraying time
‚ Continue with the * t–rn * or * c–rn * menu items. ‚ The re-spraying time determines the time interval of how
long the spraying procedure is to last after lubrication has
finished in order to clean the nozzles by delaying switch-
NOTE off.
As the pause time is also restarted at the  Press the “UP“ or “DOWN“ key to configure the re-
start of the lubrication time, the following spraying time.
setting value applies: - Section 1 sec. to 99 sec.
6001a02
Pause time > Lubrication time - Count value 1 sec
If the ratio is reversed, the fault indication  Conclude the selection with the “ENTER“ key.
* E-PD * appears in the LMC 1 display (see
page 10).
 Press the “RUN“ key (> 2 sec.), to incorporate the
changes made to all menu items. Otherwise, after 30
seconds the program reverts back to the operating mode
(run).
 If you want to change a menu item again, press the
“ENTER“ key. You will once more automatically arrive at
the start of the configuration mode.
Subject to modifications

Page 35 of 36

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 User Manual
LMC 1
9.3A-98001-A06

America: Europe/Africa: Asia/Pacific:

Lincoln Industrial Lincoln GmbH & Co. KG Lincoln Industrial Corporation
Subject to modifications

One Lincoln Way Heinrich-Hertz Straße 2-8 51 Changi Business Park Central 2
St. Louis, MO 63120-1578 69190 Walldorf, Germany # 09-06 The Signature
USA Tel: (+49) 6227 33-0 Singapore 486066 © Copyright 2006
Phone: (+1) 314 679 4200 Fax: (+49) 6227 33-259 Phone: (+65) 6588-0188 Printed in Germany
Fax: (+1) 800 424 5359 Fax: (+65) 6588-3438 Web site:
Email: sales@[Link] [Link]

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