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Laxmi Automobile Works Project Report

The document is a project report for establishing an automobile spare parts manufacturing business called M/s. Laxmi Automobile Works. It provides details of the project such as introducing the proprietor and his background in automotive manufacturing. It describes the scope and market potential of the project due to growth in local industries. The report outlines the manufacturing process, estimated costs, means of financing, implementation schedule and projected profits of Rs. 5 lakhs annually from sales of Rs. 5 crores.

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100% found this document useful (3 votes)
2K views14 pages

Laxmi Automobile Works Project Report

The document is a project report for establishing an automobile spare parts manufacturing business called M/s. Laxmi Automobile Works. It provides details of the project such as introducing the proprietor and his background in automotive manufacturing. It describes the scope and market potential of the project due to growth in local industries. The report outlines the manufacturing process, estimated costs, means of financing, implementation schedule and projected profits of Rs. 5 lakhs annually from sales of Rs. 5 crores.

Uploaded by

8897477809
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Brief Idea on the Project
  • Introduction about the Project
  • Background of the Proprietor
  • Benefits of Using Cutting Tools Automobile Components
  • Design of Cutting Tools
  • Cutting Tools List
  • Market Demand and Implementation
  • Financial Viability
  • Break-Even Analysis

PROJECT REPORT

ON

M/s. LAXMI AUTOMOBILE WORKS


(Manufacturing of Automobile Spare Parts and Engineering Tools)

--: Report Submitted by :--


Proprietor. Sri PULIDHINDI RAJA RAO
INDEX

 BRIEF IDEA ON THE PROJECT

 INTRODUCTION ABOUT THE PROJECT

 INTRODUCTION OF THE PRODUCT

 SCOPE OF THE PROJECT

 BACKGROUND OF THE PROPRIETOR

 LOCATION AND ITS ADVANTAGES

 MARKET POTENTIALS

 PROCESS OF MANUFACTURE

 PROJECT COST & MEANS OF FINANCE

 DETAILED NOTES ON ESTIMATED PROJECT COST

 DETAILED NOTES ON MEANS OF FINANCE

 SCHEDULE OF IMPLEMANTATION

 FINANCIAL STATEMENT

 REPAYMENT SCHEDULE

 PROJECTED PROFITABILITY
BRIEF IDEA ON THE PROJECT

1. Name & Address of the Unit : M/s. LAXMI AUTOMBILE WORKS

2. Name of the Promoter : Proprietor: Sri Pulidindi Raja Rao

3. Office Address :

4. Line of Activity : Manufacturing of Automobile


Spare Parts and Engineering tools

5. Category /Caste : SCHEDULED CASTE

6. Constitution : Proprietary concern

7. Land : Rs. 21,00,000/-

8. Building : Rs. 28,00,000/-

9. Plant & Machinery : Rs. 77,00,000/-

10. Working Capital : Rs.30,00,000/-

11. Source of Finance

Loan from Bank : Rs. 56,00,000/-

12. Owner contribution : Rs. 1,00,00,000/-

13. Sales Return : Rs. 5,00,000/- per annum

14. Project Profit : Rs. 5,00,000/- per annum

15. Power required : 50 H.P

.
1. INTRODUCTION ABOUT THE PROJECT :

Due to vast expansion and most exploitation of population in


Visakhapatnam District and also the rapid growth of industrialization, the
demand for Engineering works is very rapidly increasing day by day. The project
is for manufacturing of all types of cutting tools and automobile spare
components and also for undertaking job work on all types of CNC machine
works. The market for General Engineering workshop has got wide scope due to
fast growth of industrialization, especially in the service sector. Spares for
automobile parts, machine parts, etc can be manufactured.

In view of the above, the entrepreneur is planning to establish captioned


unit at APIIC, Atchutapuram of Visakhapatnam District which is situated nearest
to the thickly populated developed villages and in rapid industrialization belt
also very nearest to the highly developed cities and also having very good
contacts with workshops at least to catch 50% of demand prevailed in the
market to easily survive on sound lines.
II. BRIEF HISTORY AND BACK GROUND :

(a) Unit name an address : M/s. LAXMI AUTOMOBILE WORKS

(b) Line of Activity :

(c) Constitution : Proprietary concern

(d) Name of the Entrepreneur : Proprietor: Sri Pulidindi Raja Rao

(e) About the Entrepreneur

The Entrepreneur is very matured and dynamic and having well


experience in this trade since more than 3 years. His clientele include Govt.
sectors, major public & private sectors through India. Most of his clients are
repeated customers; which proves his quality of work and deliver of goods in-
time with reasonable pricing. He has studied the market carefully and observed
high potential demand for this product which will gradually increase day to day
due to vast expansion of industrialization in and around Visakhapatnam. He is
basically a Mechanical Engineer with 3 years of work experience and has good
contacts with potential customers. As such he has proposed to establish this unit
at APIIC, ATCHUTAPURAM, Visakhapatnam District. He has full conviction that he
would run this unit with profit making and will provide employment for a
minimum of 30+ workers within reasonable time. With three years experience in
Engineering Works…

Major Cutting Tool and automobile components is a well established


company with over 3 year experience. We provide a local wide service for a
range of commercial businesses including many modeling and designers. With
our dedicated team of highly skilled tradesmen and engineers, we pride
ourselves on providing our clients with the highest standard of service.
The Major Cutting Tools and automobile component service is all about
Special. We will create almost anything from Carbide cutting tool and aluminum
spare parts and stainless steel, completely customized to your requirements and
created to the highest quality standards in the industry. It’s our mission to always
help customers to find solutions.

Thanks to our level of expertise in metal Cutting tools and automobile


components our professionalism and our friendly and efficient approach, we
have developed long term relationship with some of the major companies in
throughout India .

BENEFITS OF USING CUTTING TOOLS AUTOMOBILE COMPONENTS

We are recognized experts in our field, utilizing our extensive experience


and top end equipment to Cutting tools and automobile components of
exceptional build quality at competitive price with a fast delivery. With Cutting
tools and automobile components you can be guaranteed a high level of
quality and professionalism through the entire process from design to Cutting
Tools and Proved it fitness.

Our company is also well accredited exceeding all quality standards and
a number of other expectations such as business stability, improvement of
product, customer service and waste reduction.

We make all types of automobile machine tools, steel industry machine


tools, aeronautical machine tools, turbine blades etc.

 Here are some examples of items that we make by cutting:

 All CNC machine tools

 All glass cutting tools


 Automobile components machine tools

 Aeronautical machine tools

 Automobile spare parts

 Aeronautical spare parts

 General Engineering Items

Our service is tailored to be completely bespoke, so these are just


examples, whatever you can design or conceive we can find a way to turn it
into reality. Some examples of our experience and skills can be found on our
case studies page.

DESIGN OF CUTTING TOOLS

We can offer you our design services for a range of requirements. The
service includes 3D computer aided design of items to be cutting tools and
automobiles components.

Occasionally we will receive a simple sketch where something more


precise is necessary to carry out our work to our best ability; we will then use our
computer and experience to work out the best method of construction and
precision and “build” it virtually before turning to the metalwork to ensure a
perfect finish.

Whatever the ambition of your project, we can produce designs and


drawings for all types of work.

Services

To ensure 100% client satisfaction all the time, our services are tailor-made
to suit our customers’ needs.
We also manufacturing for all steel Industries spares, the industry wills
mainly servicing activity of general Engineering works. For this he will purchase
raw material i.e. tungsten carbide, Cast Iron, steel, stainless steel and aluminum.
Further, they will convert this raw material into requisite shapes. The industry will
also undertake service works i.e. threading, Boring, Drilling, Grinding and all types
of Lathe works. Further, the industry will manufacture all types of Machinery
Spare Parts.

The manufacturing process depends upon the type of job. Generally, the
job includes raw material, cutting, drilling, turning, & facing, milling & parting off,
inspection and dispatch. Diploma in Mechanical Engineering (DME) and ITI
Turner Trade) trained persons can establish these kind of units for self-
employment.

Cutting Tools List

Automobile components cutting tools


AUTOMOBILE COMPONENTS

Pistons and rings and connecting rods

Engine Blocks
Crank shafts

Connecting rods

Engine Cover

Automobile Engine Spares


About the Market Demand

The unit is situated at Visakhapatnam forecasting (1) Atchutapuram to be


hub for automobile spare (2) Visakhapatnam steel plant (3) BHEL (4) BDL and (5)
NSTL would be big customers for our products. Hence, the procurement of raw
material from all sides and also booking orders for the finished product is always
encouraging due to location of the unit. Further, due to well experience in this
trade and also introduction of sophisticated machinery, the entire
manufacturing process is well sophisticated and quality.

SCHEDULE OF IMPLEMENTATION

For the implementation of the proposed project electrification is to be


done. Considering the various activities involved in the project is expected to
take about 10 to 14 weeks for commissioning with the effective follow-up after
approval of the project. The project proposed to be started immediately on
getting the required finance.

FACTORY OVER HEADS

A provision of Rs 15000 is made in the project towards annual repairs and


maintenance of fixed assets Viz Machinery and equipments, etc being 3% on
the cost of fixed assets.

INSURANCE

A provision of Rs 10000 is made in the project towards annual insurance


charges of fixed assets including current assets being 1% of the cost of fixed
assets.

DEPRECIATION: Depreciation on machinery and equipments is worked out at the


rate of 10% under written down value method.
FINANCIAL VIABILITY

COST OF PRODUCTION AND PROFITABILITY

A statement showing details of cost of production and profitability of the


unit is given in annexure. The statements are based on the following
assumptions.

 The unit will work for 300 days in a year on single shift basis

 The capacity utilization has been assumed at 70% capacity and 2nd years
70% and 3rd year 90% onwards.

 The price of end products is taken at competitive rates.

 The price of raw materials and bought out items are assumed at the
current market rates

 The wages and salaries have been increased by 5% every year of Provide
annual enhancement and employees benefit have been taken at 20% on
wages and salaries.

 Insurance has been taken at 1% on fixed assets other than land.

 Repairs and maintenance have been assumed at 2% on cost of plant and


machinery, electrification and 1% on building and furniture.

 Depreciation has been calculated in the basis of written value method

 No contingency provision is made since the cost of labour; power and


fuel are taken at the prevailing rates in annexure.

 Traveling and office expenses and rent and rates are taken at lump sum

 Interest on term loan is taken as per RBI norms.

 Income tax has been calculation at the rate applicable to proprietary


concern.
BREAK-EVEN ANALYSIS

The project will break even at 39.41 % of the installed capacity as per
calculations given in annexure.

List of Machinery

Sl. No Particulars

1 CNC Milling

2 CNC Turning

3 CNC Wire cut

4 Tool & Cutter Grinding Machine

5 Optical Profile Grinding Machine

6 General Milling & Lathe Machines

7 Profile Projector

8 Generator

9 Surface Grinding Machine

List of Raw Material

Sl. No Particulars

1 Tungsten Carbide

2 Steel & Cast Iron

3 Brazing Rods

4 Grinding Wheels

5 Aluminum
Employment

Sl. No Particulars

1 Management & Office Staff 3

2 Supervisors 2

3 Skilled 4

4 Unskilled 10

5 Security 1

TOTAL 20

Project Estimation

Sl. No Particulars Rs in Lakhs

1 Land Cost 45.00

2 Factory Shed 10.00

3 Plant & Machinery 30.00

4 Ancillary Equipment & Preliminary Expenses 15.00

5 Working Capital 20.00

TOTAL 120.00

Common questions

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The proprietor, Sri Pulidindi Raja Rao, plays a crucial role in the anticipated success of Laxmi Automobile Works through his extensive background and experience in the mechanical engineering and manufacturing sectors. With over three years of industry experience and a solid understanding of market demands, he possesses the skills required to navigate operational challenges effectively. His established relationships with government and private sector clients, alongside his keen market insights, position him to leverage new opportunities and drive business growth. His leadership is pivotal in setting the company's strategic direction, ensuring high-quality deliverables, and achieving profitability .

Laxmi Automobile Works emphasizes sustainability and waste reduction in its operations by adhering to high quality and professional standards in manufacturing processes. The company is recognized for exceeding various industry quality standards, which include waste reduction measures. By maintaining efficient resource utilization, particularly in using raw materials such as tungsten carbide and aluminum, and implementing precise cutting and machining techniques, the company minimizes waste. Additionally, by maintaining long-term relationships with major clients, they focus on consistent product quality and customer satisfaction, indirectly promoting sustainability .

The integration of sophisticated machinery, such as CNC Milling and CNC Turning machines, into Laxmi Automobile Works operations allows for high precision, efficiency, and quality control in their manufacturing processes. This advanced technology enables the production of complex and precise automobile components and cutting tools, thereby reducing lead times and increasing production capacity. Moreover, these technologically advanced machines contribute to lower labor costs and enhance operational scalability .

Laxmi Automobile Works could encounter several challenges in achieving sustained profitability and growth. Market competition is a major challenge, with the need to continually innovate and maintain cost-effectiveness against larger, established players. Additionally, fluctuating raw material costs could impact profit margins, necessitating effective supply chain management strategies. The company must also navigate the risks of technological advancements and adapt to industry changes to maintain a competitive edge. Scaling operations to meet expanding demand without compromising quality and managing workforce skill levels as production expands could also pose significant operational challenges .

Laxmi Automobile Works employs a comprehensive range of manufacturing processes, including cutting, drilling, turning, facing, milling, and parting off, to produce automobile spare parts and cutting tools. The integration of CNC machines ensures high precision and uniform quality. Rigorous quality control measures are enforced throughout these processes, including comprehensive inspections from initial design phases using 3D computer-aided design to final production. This ensures that every product adheres to industry standards, meeting detailed specifications and maintaining consistency in production output and product quality .

The strategic location of Laxmi Automobile Works in Visakhapatnam contributes significantly to its market potential and competitive advantage due to its proximity to industrial hubs and large potential customers such as the Visakhapatnam steel plant, BHEL, BDL, and NSTL. These nearby industrial entities facilitate easy procurement of raw materials and ensure a market for finished products, enhancing the project's viability. Furthermore, the region's rapid industrial growth increases the demand for quality spare parts and engineering tools, offering the company ample opportunities to tap into this expanding market .

Laxmi Automobile Works' business model is deeply rooted in providing bespoke services and ensuring high customer satisfaction. The company offers customized solutions tailored to meet individual client needs, utilizing 3D computer-aided design technology to transform initial concepts into precise cutting and automobile components. This commitment is further evidenced by their readiness to adapt manufacturing processes based on client feedback, as seen in services ranging from design to metalwork. By aligning services to customer specifications and maintaining competitive pricing, the company cultivates long-term client relationships and repeat business opportunities .

The financial viability of Laxmi Automobile Works is ensured through strategic cost management and robust profitability planning. The project is designed to operate for 300 days a year with a gradual capacity increase—70% initially and reaching 90% capacity in subsequent years. Competitive pricing of end products and careful monitoring of raw material costs are integral strategies. The proprietor has assumed wage increments of 5% annually and has accounted for insurance, repair, and maintenance costs. A break-even analysis indicates sustainability at 39.41% of capacity, further validating the project's financial strategy .

Laxmi Automobile Works significantly contributes to local employment and economic development by creating job opportunities for at least 30 skilled and unskilled workers. This employment generation not only supports local families but also stimulates economic activities in the surrounding community. The project's location in the industrial region of Visakhapatnam fosters economic growth through increased industrial outputs and supports complementary businesses such as suppliers and service industries. This multiplier effect enhances the broader regional economy, promoting sustainable economic development within the Visakhapatnam District .

Laxmi Automobile Works plans to manage financial risks through diverse strategic approaches. Key practices include maintaining adequate insurance coverage on fixed and current assets, accounting for annual repairs and depreciation at specific rates to address machinery wear and unexpected operational halts. Financial risk is further mitigated by operating within a stable demand environment in Visakhapatnam and maintaining high-quality production to secure long-term client relationships. The project also leverages owner contributions and bank loans to support capital needs, thus balancing debt and equity financing to optimize operational liquidity and financial stability .

PROJECT REPORT 
 
ON 
 
 
M/s. LAXMI AUTOMOBILE WORKS 
(Manufacturing of Automobile Spare Parts and Engineering Tools)
I N D E X 
 
BRIEF IDEA ON THE PROJECT  
 
INTRODUCTION ABOUT THE PROJECT  
 
INTRODUCTION OF THE PRODUCT  
 
SCOPE OF TH
BRIEF IDEA ON THE PROJECT 
1. 
Name & Address of the Unit 
: 
M/s.  LAXMI AUTOMBILE WORKS 
2.  
Name of the Promoter  
:  
Pr
1.  
INTRODUCTION ABOUT THE PROJECT :  
 
Due 
to 
vast 
expansion 
and 
most 
exploitation 
of 
population 
in 
Visakhapat
II. 
 BRIEF HISTORY AND BACK GROUND :  
(a)  Unit name an address  
:  M/s. LAXMI AUTOMOBILE WORKS 
(b) Line of Activity  
:
The Major Cutting Tools and automobile component service is all about 
Special. We will create almost anything from Carbide c
 
Automobile components machine tools  
 
Aeronautical machine tools  
 
Automobile spare parts  
 
Aeronautical spare pa
We also manufacturing for all steel Industries spares, the industry wills 
mainly servicing activity of general Engineering w
 
 
 
 
 
AUTOMOBILE COMPONENTS  
Pistons and rings and connecting rods  
 
 
 
 
 
 
 
Engine Blocks
Crank shafts  
 
 
 
Connecting rods  
 
 
 
 
 
Engine Cover  
 
 
 
Automobile Engine Spares

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