[Link].
com
Telephone: (201) 267-8670
KOCH MODULAR
PROCESS SYSTEMS
COMPANY INTRODUCTION
45 Eisenhow er Drive, Suite 350, Paramus, NJ 07652 | Te l : ( 2 0 1 ) 2 6 7 - 8 6 7 0 | Fax: (201) 368-8989 | w w [Link] [Link]
OVERVIEW
Koch Modular Process Systems (KMPS) is a joint venture with Koch-
Glitsch LP, one of the world's most prominent suppliers of mass
transfer equipment. Koch-Glitsch's parent company is Koch Industries,
one of the largest privately held corporations in the United States.
For over 20 years KMPS has successfully designed and constructed
mass transfer systems for the worldwide Chemical Processing
Industry. Our customer’s rely upon KMPS for our quality products and
technical expertise.
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
What We Do
Specialists in Process Design and Construction of Modular Mass Transfer
Systems for Solvent Recovery, Wastewater Stripping, Product
Purification, Organic Chemical Separations, Acid Gas Treating and
Environmental Applications. KMPS also provides engineered
components and engineering services, including equilibrium data
development, process development and pilot plant testing.
Objective:
Provide economic solutions to separation problems.
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
How We Do It Customer Inquiry
Data
Pilot Plant Testing Process Design Detailed
Equilibrium Data Development Optimize Capital and Energy Usage Engineering
Construction
Modular Mass Transfer Systems
Startup Assistance
& Training
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Who We Are
Chemical Engineers Other Engineers
Process Mechanical
Project Civil / Structural
Control & Automation Electrical
Business Development Instrumentation
Design Drafting Other Technical
Piping Design Pilot Plant Operations
Vessel Analytical Chemist
Structural Quality Control
Process / P&ID
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Areas of Expertise
Process Simulation Liquid‐Liquid Extraction
Continuous Distillation Gas Absorption
Steam Stripping Reaction Kinetics
Batch Distillation Reactive Distillation
High Vacuum Distillation Process Chemistry
Azeotropic Distillation Thermal Design of Shell/Tube
Exchangers
Extractive Distillation
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Process Applications
We service the Chemical, Photovoltaic & Polysilicon, Alternative Energy,
Pharmaceutical, Petrochemical, Biotech, Food and Flavor & Fragrance
with typical applications such as:
Purification of Silicon & Silanes Pharmaceutical Intermediates
Separations for Biomass Multicomponent Separations
Fermentor Products & Solvent Drying
Cellulosic Ethanol Production Pilot Plants/Semi‐Works
High Vacuum Separations of Purification of Organic/Inorganic Products
Citrus Oilsand Flavor & Organic/Inorganic Chemical Manufacture
Fragrance Products Acid Gas (e.g., CO2 & H2S) Removal from
Solvent Recovery Systems Syngas, Natural Gas, Flue Gas or LPG
Aqueous Waste VOC Removal
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Products
Modular Mass Transfer Systems
Liquid‐Liquid Extractors
KARR® Column, SCHEIBEL® Column
Engineered Equipment
Process Control Systems – DeltaV, PLC & DCS
Engineering Services:
Process Development & Process Simulations VLE Data Generation/Regression
Process Feasibility Studies Heat Exchanger Thermal Design
Engineering Packages Troubleshooting Existing Equipment
Pilot Plant Testing Startup Assistance and Operator
Training
KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Worldwide Experience
The Americas – United States, Canada, Mexico, Puerto Rico,
Trinidad
Pacific Rim – China, Korea, Singapore, Australia, Malaysia , Taiwan
Western Europe – UK, Italy, Luxembourg, Spain, The Netherlands,
Germany, Scotland, Denmark
Africa – South Africa, Equatorial Guinea
Middle East – Saudi Arabia, Israel, Kuwait, Turkey
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Advantages of Modular Construction
1. Schedule Compression
2. Lower Cost/Lump Sum Bid
3. Construction Proceeds While Waiting for Permits
4. Minimal Plant Site Interruption
5. Single Source Responsibility
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Schedule Compression
Efficiencies realized from construction inside a shop, under
controlled conditions
Series of fabrication steps occur in sequential order
Learning curve already mastered from having built many previous
modular systems
Typical delivery is 6‐7 months from date of order
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Lower Cost/Lump Sum Bid
Efficiencies realized from construction inside a shop under closely
project‐managed conditions
Waste is minimized due to accurate pre‐planning/3‐D modeling
Model review with customer eliminates changes in assembly phase
Typically, cost of building an operating unit in modular fashion is
70‐80% of cost to field assemble the same scope
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Construction Proceeds While Waiting for Permits
Often permits of various types (environmental, construction,
operating, etc.) are required BEFORE construction can begin at the
customer’s site
Permits typically take 3‐6 months to obtain
If modular unit is ordered at the same time permits are applied for
then modular unit can be delivered by the time permits arrive, thus
saving several months off the entire project schedule
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Minimal Plant Site Interruption
Only interruption to plant site
occurs when module is brought
in on a truck for field erection
Minimal safety hazards are
created, as compared with a
lengthy field assembly project
where the risks are
considerably greater over the
entire length of the field
assembly process
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Single Source Responsibility
Placement of single purchase order instead of many
Expediting of suborders performed by KMPS instead of end user
Project management performed by KMPS instead of end user
KMPS has all engineering disciplines on staff, preserving end user
resources and precluding necessity of end user to subcontract some
disciplines that may not be on end user staff
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Proven Separations Experience
Acetaldehyde Aniline Carbon TetraCl Esters
Acetic Anhydride Benzene Chloroform Ethanol
Acetic Acid Benzophenone Cyclohexane Ethyl Acetate
Acetone BHT Cresols Ethylbenzene
Acetonitrile Br Hydrocarbons Cumene Ethyl Dichloride
Acrylonitrile Butadiene DCPD Formaldehyde
Amines Butanol Dioxane Formic Acid
Ammonia Butyl Acetate DMAC Furfural
Amyl Acetate Caffeine DMF
Amyl Alcohol Carbon Dioxide DMSO
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Proven Separations Experience
Geraniol Isopropyl Ether Napthalenes Pyridines
Glycols Isopropyl Acetate n‐methyl Pyrrolidone Refrigerants
H2S Isopropyl Alcohol Nitroethane Styrene
Hexane Limonene Nitromethane THF
HMDO Linalool Nitrophenol Thionyl Chloride
Heptane MEK Perfumes Toluene
Indene Methanol Phenol Trichloroethane
Ionones Methyl Acetate Phenylenediamine Trichloroethylene
IPA Methylene Chloride Piperidine Water
Isophorone MIBK Propanol Xylene & Xylenols
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
KMPS has over 200 modular systems installed and
Major Customer List operating. Here are a few of the customers we serve.
3M Corp. BOC Gases Croda ExxonMobil Corporation
Advanced Aromatics Borden Chemical Co. Cytec Corp. Firmenich Corporation
Ag Processing (AGP) BP Amoco Dakota Gasification Co Flint Hills Resources
Air Products & Chemicals BP Oil Diamond Shamrock Florida Chemical
American Home Products Cabot Corporation Dow Chemical Fluor Enterprises
Amfine Corp Carbonyl Corporation DuPont Gencorp
Archer Daniels Midland Cargill Eastman Chemical General Electric Energy
Arizona Chemical Chemtura Eli Lilly and Company Givaudan Flavors
BASF Corporation Chicago Bridge & Iron Evonik Glaxo Smith Kline
Bayer Corporation Coca Cola Corporation Emerald Performance Goodyear Chemicals
Materials
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
KMPS has over 200 modular systems installed and
Major Customer List operating. Here are a few of the customers we serve.
Honeywell Corporation Lyondell Basell Corp. Pfizer, Inc. Stepan Chemical
Huntsman Chemical Mallinckrodt Plastics Engineering Co. Takasago International
IFF Milliken Corporation Procter & Gamble Tate & Lyle
INVISTA Merck & Co. Roche Vitamins Inc. Tyco Corporation
Kawasaki Heavy Industries Nalco Sasol Vertellus Specialties
Koppers Company National Refrigerants Saudi Aramco The Washington Group
Kyowa Foods Nisseki Chemicals of Texas Shaw Stone & Webster Wellman, Inc.
Lederle Laboratories Noramco, Inc./J&J Siliken SL
Linde, AG Oleon N.V. Solutia
Lonza PCS Nitrogen Staflex Corporation
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Chemical Industry
Extensive experience providing
azeotropic distillation systems
designed to recover high purity
chemicals
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Photovoltaic & Polysilicon
State‐of‐the‐art complete plant
technology for the production of
Silane and Granular Polysilicon
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Pharmaceutical
Consistently delivering cost
effective and on‐time solvent
recovery and wastewater stripping
systems to the world’s leading
pharmaceutical companies
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Biofuel & Biochemical
Our liquid‐liquid extraction and
distillation technologies are critical
resources for the product recovery
and purification needs of this
important and developing sector of
the industry
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Petrochemical
Recovery and
purification of valuable
hydrocarbons
compounds
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Food, Flavor & Fragrance
Our proven expertise
includes Citrus Oil
folding and
fractionation, Mint Oil
purification and other
deep vacuum and
thermo‐sensitive
distillation applications
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Telephone: (201) 267-8670
M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L AT I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Liquid-Liquid Extraction
KARR® reciprocating plate glass
lined column designed to extract
an acid from a benzene compound
using water as the solvent
KARR® and SCHEIBEL® are registered trademarks of Koch‐Glitsch, LP.
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