Electronic Filters Design Guide
Electronic Filters Design Guide
PREFACE
I designed my first low pass filter in 1975. It was I’m not saying the simulator is not useful , but it
a T filter, used to reduce the harmonics of a 5 W will be more difficult to obtain good result.
transmitter. The transmitter was already built in
mass production, but it did not pass If you have chosen a “closed box”
homologation tests. Inserting an external boxed electromagnetic simulator for the development of
filter on the antenna output, it passed all antennas, probably you do not have enough
homologation tests, and I gained a solemn specific knowledge about electromagnetic
encomium. simulators for the design of antennas, and you
hope to compensate your loss of specific
Since then, in a third of a Century, I designed knowledge by means of an EM simulator, that will
hundreds of filters, with different topologies and unfortunately be of scarce help.
use. Starting from hand calculation the first years
and going thru the various and more refined CAD Instead, if you read at least one book on EM
systems, decade to decade: before SPICE simulator you will be able to choose the best
simulators, and after EM ones. program that fit your application!
The circuit of Fig.1 consist of a parallel resonant Note that impedance of inductor and capacitor
circuit at 100 MHz, loaded with a 50 Ω resistor, has to be changed simultaneously, otherwise a
the generator is a perfect voltage source. Since resonance shift in frequency will occur.
both the inductor and the capacitor exhibit a
reactance of 50 Ω the Q of the circuit is 1 for
definition (Q = R/XC, or = R/XL).
Fig.3
Per definition the BW of the circuit at 3dB point is
equal to: BW = 1/Q Now we have all the elements to realise a band
pass filter; we have only to add two reactive
and hence the bandwidth is equal to the central elements in the circuit and place the load at
frequency, 100 MHz. output to 50Ω, in order to maximize the power
transfer. The two reactance in series with
Running the simulation (fig 2) it can be seen that generator and load determine the Q of the filter.
Here the relationship is more complex, since
input and output coupling are now complex
number, due to the sum of 50Ω resistors with
series reactance. Doubling the reactance do not
exactly halves the bandwidth.
Fig.5
∗ To recapitulate:
1) With a very simple calculation we are able
to set a resonant circuit with a loaded Q of
1 to start the design of a filter
2) Placing the proper reactance in series with
the generator and the load we are able to
change the Q of the filter, and
consequently the BW
3) Changing the type of reactance in series
we are able to manipulate the response of
the filter, enhancing cutoff at higher or
C) Linear Technology: LT spiceIV Editing the value of L2 we can correct the ripple
[Link] in the BW. In Fig.10 the L2 value is stepped from
#Spice spice simulator developed for Linear 600 to 1000 nH in 100 nH steps.
The two tuning capacitors C1 and C6 has been
reduced to 25 pF to compensate for frequency
Multiple resonators filters drift. The vertical divisions are set to 1dB.
Filters used in real life rarely are constructed with
a single resonator, because the rejection is poor
in most applications. Moreover the shape of the
response is gaussian and again in many
application the shape of the filter is requested
more rectangular.
Fig.10
Stepping the inductor L2 has three effects
simultaneously:
1) change the bandwidth of the filter
2) change the ripple in the bandwidth
3) shift slightly the center frequency
The point 3) can easily be overcame tuning
capacitors C1 and C6 to the right frequency.
About the point 1) and 2) you can select L2 for
the best ripple in band, and adjust the bandwidth
of the filter as will be explained later, or if the
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Electronic filters design tutorial
ripple is acceptable for a given BW, you can fix
the filter as is.
In Fig.11 the response of the filter is show, with
L2 set at 800nH for maximum in-BW flatness.
Fig.11
Both the close-in response and the broad band
attenuation are shown. You can see the dramatic
improvement in response compared with the
single resonator filter (blue trace). The in- band
response is more flat, and the attenuated BW is
extremely sharp (red trace)
∗ physical components
In a third of a century I have heard every type of
story about component suited or not suited for
filter design.
One example for all: it isn’t possible to use
ceramic capacitors in audio filters, they are not
stable and they “sound” (makes acoustical noise)
when used at relatively high power.
Evidently upholders of this theory makes their
experiments and found that some capacitors are
not stable with temperature, applied voltage, and
aging. Moreover some of this capacitors exhibit a
piezoelectric effect, and they “sound” when music
is applied. Poor quality ceramics as Z5U and Y5V
exhibit astonishing tolerances, and some of them
Fig.13 has piezoelectric effect.
The return loss of the filter in the pass band is in But on the other way exist ceramic materials that
excess of 20 dB, a good result for a lossless has very tight tolerance (5% to 1%), zero
filter. temperature, voltage and aging drift. Materials as
The loss in the filter generated by a return loss of COG or NPO has these characteristics and are
20 dB is less then 0,05 dB. As we will see later perfectly suited for audio frequency filters.
the loss induced by the parasitic of components
is greater at least one order of magnitude. My position is to avoid the suggestions of people
who made a work or two in the field, but they are
∗ Q of the filter and Q of components
not expert. If you makes a design or two and find
a solution, you are probably going to consider
your circuit as the only possible one. But since
∗ Capacitors:
Ferrite or air core Inductors?
Air inductor are used for higher frequency, where
Radio frequency filters employed in the majority ferrite cores had unacceptable loss. On the
of applications use multilayer ceramic capacitors contrary at moderate frequency (up to 10-50
of the SMD type; the dielectric used is usually MHz) the ferrite core could increase the Q of the
COG or NPO which exhibit a zero drift over inductor.
temperature.
Only in high power applications porcelain, teflon One of the best WEB site for information on
and mica capacitors are employed. inductor is Coilcraft:
In microwaves circuits single layer types are [Link] where you
used. can find a lot of data on Q, inductance vs.
frequency and frequency of auto-resonance of
At lower frequency you can use ceramic inductors.
capacitor, polypropylene film capacitors
(especially at high voltages), mica capacitor in Web sites represented here are only suggestion
special cases (they are very expensive). The use to consult, the directory would be very long, and
of polyester film capacitors isn’t recommended, the choose to present only these is personally.
since they are not stable with temperature.
Manufacturers in their WEB sites have useful ∗ Other passive component used in filters:
tools to investigate the properties of their
capacitors. Spice models are available also for 1)Quartz crystal, SAW resonator and ceramic
many simulators brand. However in the first resonator are used in narrowband filters, the
phase I’m suggesting you to avoid this models design of these filters are usually monolithic and
and to check manually the behaviour of they are outside the purpose of this tutorial and
capacitors in the environment. Manual insertion will not be treated here. However in the
of the parasitic element in the simulator will bibliography a book on this topic is listed.
improve your knowledge of components.
Of course when you will be skilled this approach 2) strip-line, coaxial resonator and other
will be no longer necessary, but if you gain this distributed components: these components will
component knowledge, you will became able to be treated in the second part of this tutorial,
see errors or problems in the models when they since the design of filter with this class of
don’t fit your application. component is quite different.
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Electronic filters design tutorial
Starting from the design of Fig.6 the “high pass” Now we can start to insert the value of parasitic
response (out 3) has been chosen, in order to in components, since the design is at few MHz,
increase cutoff at low frequency. we can insert the series resistance only, because
at these frequencies self inductance is negligible.
To obtain the required attenuation at least three Capacitors has been chosen as 0603 size, COG
resonator must be used. This is a rule of thumb, ceramic with 2% tolerance, and inductors are in
dictated by experience, but it is quite easy for 1008 size and 5% tolerance. In Fig. 16 the
the experimenter to start the design with a two parasitic resistances are indicated in red.
poles filter and verifying that specifications are
not met. (I believe a single pole filter, checking
Fig.6, is discarded immediately)
Fig.16
Fig.14
Fig.20
Fig.18
Fig.21
∗ As a rule of thumb here are the parasitic ∗ If in a certain point you have a 100 pF to GND
inductance for capacitors in the following size: you can ignore the parasitic capacitance of say
0.25 pF, but if you are operating at 1 GHz, the
size 0201 0402 0603 0805 1206 1812 impedance in that point will be 1.6 Ω and if you
Induct. .4nH .5 n .63 n .55 n .74 n .9 n have a connection to GND with a via hole its
parasitic inductance of 1 nH will exhibit a
These value can change varying the value of the reactance of 6.28 Ω. Of course your circuit will
capacitor and its voltage, however in the table not operate properly, so you will have to choose
are listed the mean values and typically the a different grounding mechanism, or change the
difference is less than a +/- 15%. If you need a working impedance of 1.6 Ω, or even better do
more precise value data are available in the Web both the remedies.
sites of various manufacturer.
Till now the filter presented here are all poles
Inductors: of course they exhibit parasitic type, they have zero response at DC or at
capacitance, but the value is not so case- infinity. A different class of filters exist that
dependent. The value of capacitance strongly places zero responses at some frequencies of
depend on manufacturing technology, number of interest, they are called elliptic filters.
turns and inductor value, core material and so
on. In the next example we will insert not only
The only way to have reliable data is to verify in parasitic but we will use an elliptic filter.
the data sheet the resonating frequency and
calculate the capacity from this data. One of our customers gave us specifications of an
Usually if the frequency of resonance is 3-5 times input filter for a receiver operating from 250 to
higher than the operating one, this capacitance 300 MHz. The loss of the filter should be less
can be neglected. than 1dB in order to keep the receiver sensitive.
Cutoff at low frequencies should be at least 25 db
Printed circuits: three main sources of parasitic at 100 MHz and 50 dB at 30 MHz.
exist on a PCB, first the capacitances of PADs The local oscillator was beating in the upper
which are functions of PCB thickness and mode and the fist IF was at 110.6 MHz. Therefore
material. Second vias to GND and vias to other the image was 250 + 2 X IF = 471,2 MHz as
layers of the PCB which behave like inductors. minimum and 300 + 2 X IF = 521,2 MHz. The
Third the tracks that connect the various required cutoff in the image band was 45 dB,
component also behave like inductors. since the tuned filter between the low noise
In the following table a list of typical values for amplifier and the mixer cut the rest. The receiver
parasitic capacitances and inductances are shown must have a maximum height of 7 mm and
hence coils must be miniaturized.
Thickness PAD Via Via Track A three resonators filter was chosen, and the
to GND Capacity ∅ .5 ∅1 .5 mm three resonant inductors were chosen of the
Layer Epoxy mm mm 1cm long Mini-spring air core inductor, from Coilcraft,
.4mm .7 pF .25nH .2nH 2.5nH which exhibit a Q of 150 at the frequency of
.8mm .3 pF .5nH .4nH 3.3nH operation. The inductors has a nominal value of
1.2mm .2 pF .8nH .6nH 3.6nH 18.5 nH, but the value inserted in the simulator
1.6mm .14pF 1.2nH .9nH 4.1nH is 20,5 nH to keep count of parasitic inductance.
All the parasitic resistances are indicated in red.
A capacitance per square millimetre is indicated The parasitic capacitances are not inserted in the
in the table, to obtain the value of capacitance simulation since all them are referred to ground
for a given PAD you have to calculate the actual and hence can be inserted in the value of the
area. Please note that the thickness do not three resonating capacitors C1,C2 and C3.
necessary correspond to the thickness of the
PCB, in the case of a multilayer PCB the
thickness correspond to the distance from the
populated layer (normally the top layer) to the
ground plane (normally the inner layer 1). The
inductance of the track is indicated for a length of
one centimetre, over a ground plane; it is
measured on a 50Ω impedance.
Fig.22
Fig 24
Fig. 23a
Fig.25
It appears that the cutoff at higher frequencies
has greatly increased (green trace versus red
trace). Now the specification of 45 dB cutoff at
frequencies over 471.2 MHz is easily met. The
insertion loss instead is slightly increased, but it
Fig.23b is still inside specification.
At low frequencies the specification is also met, Many people believe my way to design filter is a
but in the image band the attenuation is 15 dB loss of time. Usually you can synthesize the filter
out of specification. directly with a program or from a data table.
The solution, instead of redesign the filter with a
higher resonator number, is to replace the two I don’t use only this method to design filters, the
coupling inductors L4 and L5 with two parallel approach is useful for teaching people how to
resonant circuits, in this case the filter became learn about filters, and is the only method useful
elliptical and two zeros are placed near the image when the design needs fall outside the class of
band, increasing the attenuation. In Fig.24 you filters available in the programs of synthesis or in
can see the modified circuit, with the two the data tables.
capacitors added. The capacitor C8 has been
decreased to retune the central resonator. In the following 2 example we will synthesize two
The two inductors L9 and L10 has been filters, one perfectly fitting real components, the
decreased in value to compensate for the other impossible to manufacture with that
fictitious increasing of the apparent inductance in design.
the passband caused by the two 2.4 pF If you will understand immediately why the
capacitors. second design couldn’t be manufactured, I hope
In Fig. 25 you can see the simulation results. this tutorial has increased your knowledge.
ANGELO BONI, Redox s.r.l. Page 11 of 13 [Link] 13/02/2009
Electronic filters design tutorial
The first design is a filter with a bandpass of 480 Now instead we will design an 870 MHz filter with
to 880 MHz with a maximum of 3dB loss and a 100 MHz BW and a 3 dB maximum loss.
rejection of at least 20 db from 100 MHz to both Rejection of at least 25 dB is requested from 50
band edges. MHz to both edges.
The spice simulator (Micro cap) directly made the
synthesis, (Fig. 26) the ripple in BW is set to 0,5 The design is in Fig 28 and the ideal response in
dB as a design parameter. Fig.29.
Fig.26 Fig.28
Fig.29
It can be seen that the simulated values are
perfect, but the value of the components used in
the filter are hard or impossible at all to find in
the physical word. The three resonance inductors
has sub-nH values (0.494 and 0.351 nH) even if
you find them with the right value, it seems
difficult to place them in a real word PCB where
the mere distance between two components has
nearly the same inductance value. The same is
true for capacitor C3, which has a reactance of
1,7 Ω; its self inductance generate a reactance
grater than this value. Moreover the series
Fig.27 capacitors C2 and C4 has a value of 0.386 pF;
Red trace is the theoretical simulation and the the nearest commercial value available is 0.39
blue one is a Monte-Carlo analysis of 100 runs. It pF, the tightest available tolerance is +/- 0.1pF
can be seen that at the band edge at 480 MHz or a +/- 25%! Again the capacitance versus
the trace is slightly outside the specification, but ground of the two pads in the hot points between
this will be correct in the physical sample. L2-C2 and L4-C4 exhibit a parasitic capacitance
We can see that in this design the synthesis tool nearly the same value of C2 and C4. It seems
work properly and the result is directly applicable
to a prototype.
ANGELO BONI, Redox s.r.l. Page 12 of 13 [Link] 13/02/2009
Electronic filters design tutorial
clear that in this case the circuit synthesis is Disclaimer
useless.
With this last simulation the first section of this This document is provided for your personal use only
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1) MICROWAVE FILTERS, IMPEDANCE-MATCHING
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A classical book on filter, full of tables for
filter design