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Ball Valve Shut-Off Systems Overview

The document discusses different types of ball valve function systems including shut-off blocks with integrated bypass and safety-lock, sandwich plates, and accumulator safety blocks. It provides technical specifications for steel shut-off blocks in sizes from DN 10 to DN 25, including dimensions, materials, pressure ratings, and part numbers.

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OHW SER
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0% found this document useful (0 votes)
8 views14 pages

Ball Valve Shut-Off Systems Overview

The document discusses different types of ball valve function systems including shut-off blocks with integrated bypass and safety-lock, sandwich plates, and accumulator safety blocks. It provides technical specifications for steel shut-off blocks in sizes from DN 10 to DN 25, including dimensions, materials, pressure ratings, and part numbers.

Uploaded by

OHW SER
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Table of contents Ball valve-combinations

• Shut-off blocks with integrated bypass and safety-lock


• Sandwich plates
105
106
108
• Accumulator safety blocks 114
• with integrated 2-way ball valve type RSA 114
• with integrated 3-way ball valve type RSK 120
• with integrated 3-way ball valve type RSM 124

3
Ball valve-function systems

Product overview

Shut-off blocks with integrated Sandwich plates Accumulator


bypass and safety-lock safety blocks

104
104 105
Ball valve-function systems
Shut-off blocks · technical information Shut-off blocks · steel · DN 10 - DN 25
Handle included in delivery
For handles refer to "Attachments, accessories".
Please check pressure ratings of pipe fittings!
Also available with most other connections
Custom orders on request
All dimensions subject to change without notice
Dimensions in mm
Weight in kg
Pressure in bar

Body: steel, black oxide


Shut-off blocks with integrated Ball: steel, hard chrome plated
bypass and safety-lock Stem: steel, zinc plated
Ball seals: POM
Stem seals: NBR

Application/function:
For liquid and oily media as per the
compatibility table in the technical data Type of connection DN Thread OD L L1 L2 L3 L4 L5 L6 B B1 B2 B3 H H1 H2 D1 D2 T SW SW1 Handle Weight PN Article-No.
appendix; for insertion upline of actua- D Code
tor cylinders with the capability to both
block the cylinder feed lines and to For
cut (clamp) 10 M18 x 1,5 12 120  11 90 51,0 22,8 60 6,5 90 20,7 45,7 70,7 40 19,5 43,5 8,4 15 9 24 8 13 1,9 500 250 001
short-circuit them. ring tube

fittings 12 M22 x 1,5 15 132 12 100 53,0 23,5 80 9,5 100 17,0 46,5 76,0 46 23,0 49,5 10,5 17 11 30 10 14 3,2 500 250 002

DIN 2353 20 M30 x 2 22 149 14 110 66,5 29,0 90 12,0 125 23,0 60,0 97,0 62 31,0 68,5 10,5 17 11 41 14 15 5,5 400 250 004
light
series 25 M36 x 2 28 173 14 135 76,6 32,6 115 6,5 147 27,8 71,8 115,8 68 34,0 74,5 10,5 17 11 50 14 15 8,3 400 250 005
ISO 8434-1

The previous situation:


Installation of seperate ball valves For cut (clamp)
in the piping system. Here a total of
ring tube 10 M22 x 1,5 14 126  14 90 51,0 22,8 60 6,5 90 20,7 45,7 70,7 40 19,5 43,5 8,4 15 9 24 8 13 1,9 500 250 006
twelve pipe joints must be provided, fittings
12 M24 x 1,5 16 136 14 100 53,0 23,5 80 9,5 100 17,0 46,5 76,0 46 23,0 49,5 10,5 17 11 30 10 14 3,2 500 250 007
using two tees. This is labor-intensive DIN
2353 20 M36 x 2 25 157 18 110 66,5 29,0 90 12,0 125 23,0 60,0 97,0 62 31,0 68,5 10,5 17 11 41 14 15 5,5 400 250 009
and thus expensive. In addition, the heavy series
25 M42 x 2 30 185 20 135 76,6 32,6 115 6,5 147 27,8 71,8 115,8 68 34,0 74,5 10,5 17 11 50 14 15 8,3 400 250 010
hazard of leaks rises with the number ISO 8434-1
of joints.

Our solution for the problem: 10 G 3/8 - 118  14 90 51,0 22,8 60 6,5 90 20,7 45,7 70,7 40 19,5 43,5 8,4 15 9 24 8 13 1,9 500 250 011
Combining the three shut-off func-
BSP-female thread 12 G 1/2 - 131 15 100 53,0 23,5 80 9,5 100 17,0 46,5 76,0 46 23,0 49,5 10,5 17 11 30 10 14 3,2 500 250 012
tions within a single block by incor-
DIN EN ISO 228-1 20 G 3/4 - 143 18 110 66,5 29,0 90 12,0 125 23,0 60,0 97,0 62 31,0 68,5 10,5 17 11 41 14 15 5,5 400 250 014
porating three ball valve assemblies. 25 G 1 - 178 18 135 76,6 32,6 115 6,5 147 27,8 71,8 115,8 68 34,0 74,5 10,5 17 11 50 14 15 8,3 400 250 015
Only four pipe connections need
to be made. A certain sequence in
operation is achieved by cam inter-
locks on the ball valves:
1. block the rod end
2. open the bypass

3. block the piston end
10 3/8 -18 NPT - 118  10,3 90 51,0 22,8 60 6,5 90 20,7 45,7 70,7 40 19,5 43,5 8,4 15 9 24 8 13 1,9 500 250 016
NPT-female thread

ANSI/ASME 12 1/2 -14 NPT - 131 13,6 100 53,0 23,5 80 9,5 100 17,0 46,5 76,0 46 23,0 49,5 10,5 17 11 30 10 14 3,2 500 250 017

B1.20.1-1983 20 3/4 -14 NPT - 143 14,1 110 66,5 29,0 90 12,0 125 23,0 60,0 97,0 62 31,0 68,5 10,5 17 11 41 14 15 5,5 400 250 018
25 1 -111/2 NPT - 178 16,8 135 76,6 32,6 115 6,5 147 27,8 71,8 115,8 68 34,0 74,5 10,5 17 11 50 14 15 8,3 400 250 019
Advantages:
- clear design and user-friendly arrangement
- quick assembly with a reduced number of pipe connections
- reduced hazard of leaks
- mutual interlocks for the valves give a specific operating sequence
and prevent any pressure intensification in the rod end of the cylinder
- switches can be attached

106 107
Ball valve-function systems
Sandwich plates · technical information Sandwich plates · NG 6 · PN 315
Article-No. 208 030
Weight: 1,55 kg
Opening pressure of check valve: approx. 0,3 bar
Drilling pattern to DIN 24340-A6 and
ISO 4401-03-02-0-94
Custom orders on request
All dimensions subject to change without notice
Also available with blocking in A and B only
Dimension sheet on request, locking device retrofittable

Shut-off plates and sandwich elements


for interconnected systems

The previous situation:

The large number of control elements means large systems susceptible


to malfunctions. If, for example, a solenoid valve at the central hydraulic
system for an aluminium rolling mill failed, the controlled component would
have to be operated manually or production would have to be suspended
74,5
to change the valve. 66,5
66,

0,75
5,1
This replacement makes it necessary to depressurize the system, to prop
up external loads which cylinders are supporting and to drain the fluid from

15,5 8,5
the riser lines to the cylinder. Once the solenoid valve has been changed,
the lines will have to be refilled and bled.
T
Our solution for the problem: B

25,9
31,75
LV
LA RV
RA

31

48
With the use of our sandwich-plate, which is bolted seperately to the con-
A

thread engagement
trol block, all the channels through the plate can be blocked and the direc-
tional-control valve can be replaced without having to depressurize or drain
lines and without affecting the other control units on the same block. All P
channels are open during normal operation. The operating handle can be

Einschraublänge
removed to prevent unauthorized actuation.
13 12,
12,7 A: working connection
Advantages: A : Arbeitsanschluß
B: working connection
- full bore design causes no pressure drop 21,5
21, B : Arbeitsanschluß
P: pressure connection
P : Druckanschluß

recommended
- significant reduction in hydraulic system downtime 30,2 T: reservoir connection
T:T Tankanschluß

15 15
- no need to drain fluid, bleed air or refill the system
40,5
- simplified start-up and maintenance due to the ease of changing flushing

10tobis
empf.
plates and directional valves LV
LA RV
RA M5
- pressure can be maintained in cylinders so that the supported loads do

10
not need to be shored up

13,6
- standard mounting and porting patterns allow retrofit without rework

10
- proprietary design increases safety by utilizing separate mechanically
isolated bolts for mounting the sandwich-plate and directional valve;
removing the directional valve cannot accidentally loosen the sandwich-
plate SW7 A SW7 B

67.5
Applications:
SW7

48,2

48,2
For liquid media as per the compatibility table in the technical data appendix

On request:
Limit switch, proximity switch, locking devices; also available in other mate-

16,8
rials and combinations P
Operation setting: Repair setting:
Sandwich plate with the solenoid valve Passages inside the sandwich plate

9
mounted on top shut-off; plate remains bolted to the
hydraulic control block. Solenoid valve
removed. 48 M5

108 109
Ball valve-function systems
Sandwich plates · NG 10 · PN 315 Sandwich plates · NG 16 · PN 315
Article-No. 208 032 Article-No. 208 034
Weight: 4,45 kg Weight: 11,7 kg
Opening pressure of check valve: approx. 0,3 bar Opening pressure of check valve: approx. 0,3 bar
Drilling pattern to DIN 24340-A10 and Drilling pattern to DIN 24340-A16 and
ISO 4401-05-04-0-94 ISO 4401-07-06-0-94
Custom orders on request Custom orders on request
All dimensions subject to change without notice All dimensions subject to change without notice
Also available with blocking in A and B only Also available with blocking in A and B only
Dimension sheet on request, locking device retrofittable Dimension sheet on request, locking device retrofittable

106,5
91
12

P
21,4

B
32,5

LV
LA RV
RA LV RV
6,3

70
46

A *)
T

3,2
18,5 16,7 A working
A: : Arbeitsanschluß
connection A: working connection
27 B working
B: : Arbeitsanschluß
connection B: working connection
Einschraublänge

37,3 P pressure
P: : Druckanschluß
connection P: pressure connection
thread engagement

Treservoir
T: : Tankanschluß
connection T: reservoir connection
50,8
*) blind
*): : Blindabdichtung
sealing for potential für
evtl. L: leak connection
recommended
15

54 additional tank connection


zusätzlichen Tankanschluß X: pilot connection
bis15

Y: pilot connection
empf.
12 to

M6
LA
LV RA
RV
LV RV

thread engagement
15
11

recommended
20 to 25
A B
99,5

SW8 SW8
SW8
63,6

63,6

12,5
21,4

70 M6

110 111
Ball valve-function systems
Sandwich plates · NG 25 · PN 315 Sandwich plates · NG 32 · PN 315
Article-No. 208 036 Article-No. 208 038
Weight: 25,4 kg Weight: approx. 60 kg
Opening pressure of check valve: approx. 0,3 bar Drilling pattern to DIN 24340-A32 and
Drilling pattern to DIN 24340-A25 and ISO 4401-10-08-0-94
ISO 4401-08-07-0-94 Custom orders on request
Custom orders on request All dimensions subject to change without notice
All dimensions subject to change without notice also available with blocking in A and B only
Also available with blocking in A and B only Dimension sheet on request, locking device retrofittable
Dimension sheet on request, locking device retrofittable

362
320

minimum installation clearance 184


147.6 (drilling
(Lochbild DIN
pattern DIN24340)
24340)

20.1
(Lochbild
138.6 (drilling ISO
pattern ISO4401)
4401)

76.2

278278
LV RV

installation clearance
44.5
35
79.4

Mindest-Einbaubreite
123.8
T P Y

130.2
158.8
LV
LA RV
RA

197
L

recommended thread engagement

thread engagement
A: working connection A B
B: working connection

minimum
P: pressure connection X
T: reservoir connection
L: leak connection
A working
: Arbeitsanschluß

Einschraublänge
X: pilot connection A: connection
64.75 41.3
Y: pilot connection B : Arbeitsanschluß
B: working connection
82.5
P : Druckanschluß
P: pressure connection

recommended
T :TTankanschluß
T: reservoir connection 114.3
147.6

35 bis 40
L: leak
L connection
: Leckanschluß
LV RV X: pilot connection
X : Steueranschluß 168.3

empf.
Y: pilot connection
Y : Steueranschluß 190.5 M20
LV
LA RV
RA

36
32
SW11

SW17 SW17

140
X
SW17 SW17

91.1 B
33

33
T A P

35
Ø6
6

199 M20

112 113
Ball valve-function systems
Accumulator safety blocks · with integrated 2-way ball valve type RSA Accumulator safety blocks · with integrated 2-way ball valve type RSA
Technical information
Locking device available
Additional
zusätzliche
Manual
manuelle relief
Entlastung electromagnetical
elektromagnetische relief
Entlastung
S M1 M2 S M1 M2

Easy orde guide: RSA 10 F F S010 1 1 N 300 E Y 1 P T


P T
Nominal size (NG) ball valve
10 = NG 10
20 = NG 20 NG 10
32 = NG 32
Connection thread pump (P)
A = M22x1.5 light series (ISO 8434-1)
B = M36x2 light series (ISO 8434-1)
C = M52x2 light series (ISO 8434-1)
22.8 110
D = M24x1.5 heavy series (ISO 8434-1) 24
E = M42x2 heavy series (ISO 8434-1) S
F = G 1/2 (DIN EN ISO 228-1)
G = G1 (DIN EN ISO 228-1) 53
H = G11/2 (DIN EN ISO 228-1)
J = 1/2-14NPT (ANSI/ASME B1.20.1-1983)
K = 1-111/2NPT (ANSI/ASME B1.20.1-1983) SV
L = 11/2-111/2NPT (ANSI/ASME B1.20.1-1983)
M = other threads
Connection thread tank (T)
DBV
A = M22x1.5 light series (ISO 8434-1) M2 M1
B = M36x2 light series (ISO 8434-1)

98
71
C = M52x2 light series (ISO 8434-1)

58
All dimensions subject to V
D = M24x1.5 heavy series (ISO 8434-1)

47

29
E = M42x2 heavy series (ISO 8434-1)

22.5
change without notice
F = G 1/2 (DIN EN ISO 228-1)
G = G1 (DIN EN ISO 228-1) T
H = G11/2 (DIN EN ISO 228-1) P
J = 1/2-14NPT (ANSI/ASME B1.20.1-1983) 35
K = 1-111/2NPT (ANSI/ASME B1.20.1-1983) 29.5
L = 11/2-111/2NPT (ANSI/ASME B1.20.1-1983) 50
M = other threads
Securing, isolating and depressurising hydraulic pressure
Adapter fitting for accumulator (S) 53.5 H
e.g. S010 = G 3/4A (DIN EN ISO 228 – 1) refer to table
accumulators: Body material
Simple operation stands for absolute operational safety. Depending on the 1 = Steel
position of the handle, the passage from the system to the accumulator 4 = other material Adapter fittings for accumulator connection S
will be opened or closed. The accumulator block can be kept pressurised Sealing material (elastomer)
with the valve in the closed status (battery configuration). The accumulator 1 = NBR P = Pump connection
can be relieved manually with the integrated valve. - Refer to "3-way 2 = FKM M-version 400 bar
accumulator safety blocks" if automatic relief is desired. 3 = EPDM E-version 350 bar
5 = other material
T = Tank connection
Pressure relief valve (DBV)
Flexibility thanks to a modular design: N = without approval S = Accumulator connection
The modular design concept makes the safety block particularly T = with TÜV-approval M1 = Test gauge connection
economical and flexible to meet customer requirements. The body is X = Delivered without pressure limiter valve G1/4 (DIN EN ISO 228-1)
assembled at the factory with adapter fittings in accordance with your opening pressure M2 = Pressure gauge connection (closed) Abb.11
Fig. Abb.22
Fig.
order. 300 = e.g. 300 bar G1/4 (DIN EN ISO 228-1)
000 = Delivered without pressure limiter valve DBV = Pressure relief valve Fig. D1 Connection- Adapter- K L1 L2 D2 O-Ring
Applications/functions: Relief cavity-thread M28x1.5 thread fitting (SW)
For liquid media as per the compatibility table in the technical data M = manual
assembly torque 50+5 Nm
E = manual and electromagnetic
appendix SV = 2-way-solenoid valve G 3/4 A S010 41  28 43,5 - 17 x 3
V = prepared for electromagnetical relief
The accumulator safety blocks can be supplied with solenoid-operated Solenoid valve design cavity-thread M20x1.5 1 G 1 A S011 46 34 50,5 - 22 x 3
relief valves if desired. Every block is equipped with the connections X = Delivered without solenoid valve assembly torque 25+5 Nm G 11/4 A S012 46 37 53,5 - 30 x 3
required for retrofitting. Y = open when de-energized (manual relief closed) G 2A S013 65 44 64,5 - 48 x 3
Z = closed when de-energized V = Pressure relief
Solenoid valve voltage
H = Handle Code 13 (8kt8)
0 = Delivered without solenoid valve M 30 x 1,5 S020 41 15 32,5 40 32 x 2
refer to chapter "Attachments, accessories"
1 = 24 V DC 2 M 40 x 1,5 S021 55 20 40,5 54 43 x 3
2 = 230 V DC M 50 x 1,5 S022 65 20 40,5 64 53 x 3
3 = other
Also available with most other connections

114 115
Ball valve-function systems
Accumulator safety blocks · with integrated 2-way ball valve type RSA Accumulator safety blocks · with integrated 2-way ball valve type RSA

Additional
zusätzliche Additional
zusätzliche
Manual
manuelle relief
Entlastung electromagnetical
elektromagnetische relief
Entlastung Manual
manuelle relief
Entlastung electromagnetical
elektromagnetische relief
Entlastung
S M1 M2 S M1 M2 S M1 M2 S M1 M2

P T P T P T P T

NG 20 NG 32

100
25
S

SV

M1 M2 DBV

120
T V
88
88

82
58.5
53
53

30

All dimensions subject to All dimensions subject to


change without notice change without notice
P
15
39
70
74
H

Adapter fittings for accumulator connection S Adapter fittings for accumulator connection S
K K D1 D2
D1 D2 D1
O-Ring O-Ring
D1
O-Ring

L1

L1
O-Ring
P = Pump connection
L1

P = Pump connection

L2
L2 L1

L2
M-version 400 bar
2,5

M-version 400 bar


2,5


L2

E-version 350 bar O-Ring E-version 350 bar


19

O-Ring
19

29,7 x 2,8 T = Tank connection O-Ring 37,2 x 3 O-Ring 37,2 x 3


T = Tank connection M33 x 2 29,7 x 2,8
M33 x 2 Ø105 (4 bores) Ø105 (4 bores)
Bohrungen)
S = Accumulator connection Fig. 1 Ø38 Fig. 2 Ø38
S = Accumulator connection Bohrungen)

100 100
G1/2 (DIN EN ISO 228-1) M1 = Test gauge connection Fig. 1 Fig. 2
M2 = Pressure gauge connection (closed) G1/2 (DIN EN ISO 228-1)
G1/4 (DIN EN ISO 228-1) Abb. D1 Connection- Adapter- K L1 L2 D2 O-Ring M2 = Pressure gauge connection (closed) Fig. D1 Connection- Adapter- L1 L2 D2 O-Ring
DBV = Pressure relief valve thread fitting (SW) G1/4 (DIN EN ISO 228-1) thread fitting
cavity-thread M35x1.5 DBV = Pressure relief valve
assembly torque 80+5 Nm G 3/4 A S010 41  28 43,5 - 17 x 3 cavity-thread M35x1.5 G 3/4 A S305  28 58 - 17 x 3
SV = 2-way-solenoid valve 1 G 1 A S011 46 34 50,5 - 22 x 3 assembly torque 80+5 Nm 1 G 1 A S306 34 64 - 22 x 3
cavity-thread M20x1.5 SV = 2-way-solenoid valve
G 11/4 A S012 46 37 53,5 - 30 x 3 G 11/4 A S307 37 67 - 30 x 3
assembly torque 25+5 Nm cavity-thread M20x1.5
G 2A S013 65 44 64,5 - 48 x 3 G 2A S309 44 74 - 48 x 3
(manual relief closed) assembly torque 25+5 Nm
V = Pressure relief (manual relief closed)
M 30 x 1,5 S020 41 15 32,5 40 32 x 2 V = Pressure relief M 30 x 1,5 S330 15 47 45 32 x 2
H = Handle Code 15 (8kt14)
2 M 40 x 1,5 S021 55 20 40,5 54 43 x 3 H = Handle Code 21 (8kt17) 2 M 40 x 1,5 S340 20 51 60 43 x 3
refer to chapter "Attachments, accessories"
M 50 x 1,5 S022 65 20 40,5 64 53 x 3 refer to chapter "Attachments, accessories" M 50 x 1,5 S350 20 51 75 53 x 3

Also available with most other connections Also available with most other connections

116 117
Ball valve-function systems
Accumulator safety blocks · with integrated 2-way ball valve type RSA Accumulator safety blocks · with integrated 2-way ball valve type RSA

Additional
zusätzliche Additional
zusätzliche
Manual
manuelle relief
Entlastung electromagnetical
elektromagnetische relief
Entlastung Manual
manuelle relief
Entlastung electromagnetical
elektromagnetische relief
Entlastung
S M S M S M S M

P T P T P T P T

NG 32 NG 32

48 48

31 31
M12 1/2-13UNC
DN51 ISO 6162-1 DN51 ISO 6162-1
V V

104.5
M M

104.5
DBV S P DBV S P
100

100
77

77
50

50
50

50
SV P T SV P T
52 25
20

24

52 25

20

24
M16 5/8-11 UNC
DN38 ISO 6162-2 DN38 ISO 6162-2
All dimensions subject to 165 74 All dimensions subject to 165 74
change without notice change without notice
187 100 187 100

P = P ump connector P = Pump connection


DN 38 ISO 6162-2 (metric) DN 38 ISO 6162-2 (UNC)
DN 51 ISO 6162-1 (metric) DN 51 ISO 6162-1 (UNC)
M-version 350 bar M-version 350 bar
E-version 350 bar E-version 350 bar
T = Tank connector T = Tank connection
3/4 - 16 UNF-2B 3/4 - 16 UNF-2B

S = Accumulator connector S = Accumulator connection


DN 38 ISO 6162-2 (metric) DN 38 ISO 6162-2 (UNC)
DN 51 ISO 6162-1 (metric) DN 51 ISO 6162-1 (UNC)
M = Test gauge connection M = Test gauge connection
1/4 - 18 NPT 1/4 - 18 NPT

DBV = Pressure relief valve DBV = Pressure relief valve


cavity-thread M16x1.5 cavity-thread M16x1.5
assembly torque 35+5 Nm assembly torque 35+5 Nm
SV = 2-way Solenoid SV = 2-way-solenoid valve
cavity-thread M20x1.5 cavity-thread M20x1.5
assembly torque 45+5 Nm assembly torque 45+5 Nm
(manual relief closed) (manual relief closed)
V = Pressure relief V = Pressure relief
H = Handle Code 21 (8kt17) H = Handhebel Code 21 (8kt17)
refer to chapter "Attachments, accessories" refer to chapter "Attachments, accessories"

118 119
Ball valve-function systems
Accumulator safety blocks · with integrated 3-way ball valve type RSK Accumulator safety blocks · with integrated 3-way ball valve type RSK
Technical information
Locking device available
Additional
Manual relief electromagnetical relief

Easy order guide : RSK 10 E E S500 1 1 L N 300 E Y 1 NG 6 L-bore L-bore


Nominal size (NG) ball valve
 6 = NG  6
10 = NG 10
20 = NG 20
Connection thread pump (P) H
A = M18x1.5 light series (ISO 8434-1) S
B = M30x2 light series (ISO 8434-1)
C = M22x1.5 heavy series (ISO 8434-1)
D = M36x2 heavy series (ISO 8434-1)
E = G 3/8 (DIN EN ISO 228-1)
F = G 3/4 (DIN EN ISO 228-1)
G = 3/8 - 18 NPT (ANSI/ASME B1.20.1-1983)

20.5
H = 3/4 - 14 NPT (ANSI/ASME B1.20.1-1983)
J = other thread DBV
Connection thread tank (T))

60
A = M18x1.5 light series (ISO 8434-1)
B = M30x2 llight series (ISO 8434-1) P
C = M22x1.5 heavy series (ISO 8434-1)

16.5
D = M36x2 heavy series (ISO 8434-1)
E = G 3/8 (DIN EN ISO 228-1)
F = G 3/4 (DIN EN ISO 228-1) M
G = 3/8 - 18 NPT (ANSI/ASME B1.20.1-1983) T
H = 3/4 - 14 NPT (ANSI/ASME B1.20.1-1983)
15 11
J = other thread 34.5 41 22.5
Adapter fitting for accumulator (S)
e.g. S500 = G 3/4A (DIN EN ISO 228 – 1) refer to table 55 90
Body material 58.5
Securing, isolating and depressurizing hydraulic pressure 1 = Steel
accumulators: 4 = other material
Simple operation stands for absolute operational safety. Depending on the Sealing material (elastomer)
1 = NBR
position of the handle, the passage from the system to the accumulator will
2 = FKM All dimensions subject to Adapter fittings for accumulator connection S
be opened or – with simultaneous relief of the accumulator - closed. The 3 = EPDM
integrated 3-way ball valve ensures that the system will be blocked off and change without notice K K
5 = other material D1 D2
the accumulator pressure relieved with just a single motion; this eliminates Ball-bore D1
the need for an additional relief valve. If seperate isolation of the accumu- L = L-shaped bore O-Ring O-Ring

L1
lator is desired, refer to the "Accumulator 2-way safety block" information. T = T-shaped bore

L1
L

L
Pressure relief valve (DBV)
N = without approval O-Ring

10,1
Flexibility thanks to a modular design:

10,1
O-Ring
T = with TÜV-approval P = Pump connection 20 x 1,5
The modular design concept makes the connection block particularly M22 x 1,5 20 x 1,5
X = Delivered without pressure limiter valve M-version 500 bar M22 x 1,5
economical and flexible to meet customer requirements. The body is
assembled at the factory with adapter fittings in accordance with your opening pressure E-version 350 bar Fig. 1 Fig. 2
300 = e.g. 300 bar T = Tank connection
order.
000 = Delivered without pressure limiter valve S = Accumulator connection Fig. D1 Connection- Adapter- K L L1 D2 O-Ring
Relief M = Pressure gauge connection (closed) thread fitting (SW)
Applications/functions: M = manual
For liquid media as per the compatibility table in the technical data G 1/4 (DIN EN ISO 228-1)
E = manual and electromagnetic
appendix V = prepared for electromagnetical relief DBV = Pressure relief valve G 3/4 A S 500 36  38 28 - 17 x 3
The accumulator safety blocks can be supplied with solenoid-operated Solenoid valve design cavity-thread M28x1.5 1 G 1 A S 501 41 44 34 - 22 x 3
relief valves if desired. Every body is equipped with the fittings required for X = Delivered without solenoid valve assembly torque 50+5 Nm
G 11/4 A S 502 46 47 37 - 30 x 3
retrofitting. When connected to large-volume accumulators the safety block Y = open when de-energized SV = 2-way Solenoid
Z = closed when de-energized G 2A S 503 65 54 44 - 48 x 3
can be ordered with a choke integrated into the bypass line. manifold mounting
Solenoid valve voltage drilling pattern ISO 4401-03-02-0-94
0 = Delivered without solenoid valve (DIN 24340-A6) M 30 x 1,5 S 550 41 25 15 40 32 x 2
1 = 24 V DC 2 M 40 x 1,5 S 551 55 30 20 54 43 x 3
H = Handle Code 13 (8kt8)
2 = 230 V DC M 50 x 1,5 S 552 65 30 20 64 53 x 3
3 = other refer to chapter "Attachments, accessories"
Also available with most other connections

120 121
Ball valve-function systems
Accumulator safety blocks · with integrated 3-way ball valve type RSK Accumulator safety blocks · with integrated 3-way ball valve type RSK

Additional Additional
Manual relief electromagnetical relief Manual relief electromagnetical relief

L-bore L-bore L-bore L-bore


NG 10 NG 20

H H
S

27.5
S
20.5

DBV

22.5
18
60

DBV M
P
16.5

100
T P

33.5
M

35
15 T 11
34.5 41 22.5 T
12 18 30.2
55 90
39 41
58.5
70 97.5 100
74
All dimensions subject to Adapter fittings for accumulator connection S All dimensions subject to Adapter fittings for accumulator connection S
K K
change without notice K K change without notice
D1 D2 D1 D2
D1 D1
O-Ring O-Ring O-Ring
O-Ring

L1
L1

L1
L
L1
L

EV = Pressure relief valve

L
L

O-Ring
(selectively manualy electromagnetic) O-Ring
10,1

13
10,1

O-Ring

13
P = Pump connection 20 x 1,5
O-Ring P = Pump connection 34 x 2
34 x 2
M22 x 1,5 20 x 1,5 M36 x 1,5 M36 x 1,5
M-version 500 bar M22 x 1,5 M-version 315 bar
E-version 350 bar Fig. 1 Fig. 2 E-version 315 bar Fig. 1 Fig. 2
T = Tank connection T = Tank connection
S = Accumulator connection Fig. D1 Connection- Adapter- K L L1 D2 O-Ring S = Accumulator connection Fig. D1 Connection- Adapter- K L L1 D2 O-Ring
M = Pressure gauge connection (closed) thread fitting (SW) M = Pressure gauge connection (closed) thread fitting (SW)
G 1/4 (DIN EN ISO 228-1) G 1/4 (DIN EN ISO 228-1)
DBV = Pressure relief valve DBV = Pressure relief valve
G 3/4 A S 500 36  38 28 - 17 x 3 G 3/4 A S 600 41  38 28 - 17 x 3
cavity-thread M35x1.5 cavity-thread M35x1.5
1 G 1 A S 501 41 44 34 - 22 x 3 1 G 1 A S 601 41 44 34 - 22 x 3
assembly torque 80+5 Nm assembly torque 80+5 Nm
G 11/4 A S 502 46 47 37 - 30 x 3 G 11/4 A S 602 46 47 37 - 30 x 3
SV = 2-way-solenoid valve SV = 2-way-solenoid valve
manifold mounting G 2A S 503 65 54 44 - 48 x 3 manifold mounting G 2A S 603 65 54 44 - 48 x 3
drilling pattern ISO 4401-03-02-0-94 drilling pattern ISO 4401-03-02-0-94
(DIN 24340-A6) M 30 x 1,5 S 550 41 25 15 40 32 x 2 (DIN 24340-A6) M 30 x 1,5 S 650 41 25 15 40 32 x 2
H = Handle Code 13 (8kt8) 2 M 40 x 1,5 S 551 55 30 20 54 43 x 3 H = Handle Code 15 (8kt14) 2 M 40 x 1,5 S 651 55 30 20 54 43 x 3
refer to chapter "Attachments, accessories" M 50 x 1,5 S 552 65 30 20 64 53 x 3 refer to chapter "Attachments, accessories" M 50 x 1,5 S 652 65 30 20 64 53 x 3

Also available with most other connections Also available with most other connections

122 123
Ball valve-function systems
Accumulator safety blocks · with integrated 3-way ball valve type RSM Accumulator safety blocks · with integrated 3-way ball valve type RSM
Technical information
NG 10
100 109.5
Manual
manuelle relief
Entlastung
S
S M1

SV

M2

14
PT
M1 DBV

61.5
Additional
zusätzliche
electromagnetical relief
elektromagnetische

42

42

31
Entlastung
T

123
S M1

65
Ă11
Ă18
M2

20
PT
M2 P
The multifunctional accumulator safety block RSM from Roetelmann unites Easy order guide: RSM 10 C C S500 1 1 N 250 E Y 1 11
all advantages of the already known 2- and 3-way pressure accumulator Nominal size (NG) ball valve
blocks and does provide additional functions, as well. 10 = NG 10 19.5 50 13.5 36.5
The operation of the RSM accumulator safety block now is extraordinary 20 = NG 20 (on request)
32 = NG 32 (on request) 45
simple, but still safe, as it is effected by just one handle and a respective
detent. The T-bore avoids any pressure drop during the working position. Connection thread pump (P) 70
A = M18x1.5 light series (ISO 8434-1)
B = M22x1.5 heavy series (ISO 8434-1) 74.5
The following functions are provided: All dimensions subject to
C = G 3/8 (DIN EN ISO 228-1)
- working position with a direct passage to the accumulator D = 3/8 - 18 NPT (ANSI/ASME B1.20.1-1983) change without notice
- total closing of all ports, the pressure is kept in the accumulator E = other thread
- relief of the accumulator to the tank H
Connection thread tank (T)
- total connection of all ports for filling the system A = M18x1.5 light series (ISO 8434-1)
- depressurised circulation from the pump to the tank B = M22x1.5 heavy series (ISO 8434-1)
C = G 3/8 (DIN EN ISO 228-1)
Resulting from this great variety of functions, additional valves and ball val- D = 3/8 - 18 NPT (ANSI/ASME B1.20.1-1983)
ves are not necessary and therefore can be saved. As this principle was H = other thread
not known until now, the multifunctional accumulator safety block has been Adapter fitting for accumulator (S)
patented respectively. e.g. S500 = G 3/4A (DIN EN ISO 228 – 1) refer to table
Body material
1 = Steel
Custom orders on request 4 = other material Adapter fittings for accumulator connection S
Sealing material (elastomer) K K
1 = NBR D1 D2
Locking device available 2 = FKM O-Ring O-Ring
D1
3 = EPDM

L1

L1
L
5 = other material

L
Pressure relief valve (DBV) P = Pump connection O-Ring

10,1
N = without approval

10,1
O-Ring
M-version 400 bar 20 x 1,5
T = with TÜV-approval M22 x 1,5 20 x 1,5
E-version 350 bar M22 x 1,5
X = Delivered without pressure limiter valve
opening pressure T = Tank connection Fig. 1 Fig. 2
250 = e.g. 250 bar S = Accumulator connection
000 = Delivered without pressure limiter valve M1 = Test gauge connection Fig. D1 Connection- Adapter- K L L1 D2 O-Ring
Relief G 1/4 (DIN EN ISO 228-1) thread fitting (SW)
M = manual M2 = Pressure gauge connection (closed)
E = manual and electromagnetic G 1/4 (DIN EN ISO 228-1)
V = prepared for electromagnetical relief G 3/4 A S 500 36  38 28 - 17 x 3
DBV = Pressure relief valve 1 G 1 A S 501 41 44 34 - 22 x 3
Solenoid valve design
cavity-thread M28x1.5
X = Delivered without solenoid valve G 11/4 A S 502 46 47 37 - 30 x 3
Y = open when de-energized assembly torque 50+5 Nm
G 2A S 503 65 54 44 - 48 x 3
Z = closed when de-energized SV = 2-way-solenoid valve
Solenoid valve voltage cavity-thread M20x1.5
0 = Delivered without solenoid valve assembly torque 25+5 Nm M 30 x 1,5 S 550 41 25 15 40 32 x 2
1 = 24 V DC H = Handle Code 15 (8kt14) 2 M 40 x 1,5 S 551 55 30 20 54 43 x 3
2 = 230 V DC refer to chapter "Attachments, accessories" M 50 x 1,5 S 552 65 30 20 64 53 x 3
3 = other
Also available with most other connections

124 125
Ball valve-function systems
Accumulator safety blocks · with integrated 3-way ball valve type RSM Accumulator safety blocks · with integrated 3-way ball valve type RSM

NG 20 NG 32
135 139.5 190 159.5
S S

SV SV

M1 DBV M1 DBV
85.5

120
57.5

57.5

89

89
36

36
171

240
T T

110
80
8.4

13
20
15

45.5

65
M2 P M2 P
9 13
28 80 9.5 44 31 110 15 41
65 70
100 120
104.5 124.5

All dimensions subject to H All dimensions subject to H


change without notice change without notice

NEW! Adapter fittings for accumulator connection S

K K
NEW! Adapter fittings for accumulator connection S

K K
O-Ring D1 D2 O-Ring D1 D2
O-Ring D1 O-Ring D1
P = Pump connection P = Pump connection
L1

L1
M-version 400 bar GM-version 400 bar
L1

L1
L

L
E-version 350 bar E-version 350 bar
L

L
T = Tank connection T = Tank connection
S = Accumulator connection Abb. 1 Abb. 2 S = Accumulator connection Fig. 1 Fig. 2
M1 = Test gauge connection M1 = Test gauge connection
G 1/4 (DIN EN ISO 228-1) Fig. D1 Connection- Adapter- K L L1 D2 O-Ring G 1/4 (DIN EN ISO 228-1) Fig. D1 Connection- Adapter- K L L1 D2 O-Ring
M2 = Pressure gauge connection (closed) thread fitting (SW) M2 = Pressure gauge connection (closed) thread fitting (SW)
G 1/4 (DIN EN ISO 228-1) G 1/4 (DIN EN ISO 228-1)
DBV = Pressure relief valve 1 G 11/4 A S 701 50 47 37 - 30 x 3 DBV = Pressure relief valve 1 G 2A S 803 70 54 44 - 48 x 3
cavity-thread M35 x 1.5 G 2A S 702 65 54 44 - 48 x 3 cavity-thread M35 x 1.5
assembly torque 80+5 Nm assembly torque 80+5 Nm 2 M 50 x 1,5 S 852 70 30 20 64 53 x 3
SV = 2-way-solenoid valve SV = 2-way-solenoid valve
2 M 40 x 1,5 S 751 60 30 20 54 43 x 3
cavity-thread M20 x 1.5 cavity-thread M20 x 1.5
M 50 x 1,5 S 752 70 30 20 64 53 x 3
assembly torque 25+5 Nm assembly torque 25+5 Nm
H = Handle Code 23 (8kt19) H = Handle Code 23 (8kt19)
refer to chapter "Attachments, accessories" refer to chapter "Attachments, accessories"

Also available with most other connections Also available with most other connections

126 127

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