PROGRAMME SUMMARY
EuroMaTech’s CCPS Risk-Based Process Safety online training course will raise the awareness and
understanding of employees to recognize the importance of process safety and how it influences day-to-
day work activities. Using the CCPS RBPS approach will provide the foundation to achieving a proactive
risk based process safety culture which is essential to operations and work ethics. Aimed at Operations,
Maintenance and Technical Services engineers as well as their management, this training is expected to
improve the competency of the engineers and managers in all process safety aspects that affect their
daily work.
PROGRAM OUTLINE
Day 1 : Introduction to Safety; Understanding Hazards and Risk
Introduction
Good safety is good business
What is Process Safety?
Accident Pyramid and Swiss Cheese Model
Major Incidents as Learning Events
Why we fail to learn
Understanding hazard and risk
Risk matrix and ALARP
Risk tolerability
Workshop Session
Case studies
Day 2 : Risk Analysis Techniques
Consequences
Risk Assessments and Hazard Studies
o Bow-Tie model
Hazards & Risk Registers
P&ID’s
Hazard identification and risk analysis (HIRA) techniques
o HAZOP
o LOPA
Design safety
Inherent Safety, Ergonomics & Human Error
Workshop Session
Case studies
Day 3 : Operational Considerations
Asset integrity
Causes of overpressure
Overpressure protection philosophy
Operational characteristics
Causes of improper performance
Preventative Maintenance
Hazop and Risk-Based Safety Management
Emergency Response
CCPS risk based process safety.
o 4 pillars
o 20 elements
Workshop Session
Case studies
Day 4 : Culture
Metrics & Process Safety Performance
Management of Change
Management systems
Risk-based inspection and testing
Records
Human factors
Leadership and Safety Culture
National and Regulatory Culture
Corporate Culture and Black Swans
DuPont and ICI
Day 5 : Learning from Events
Learning from accidents
Behavioural safety
ISC 6 pillars
Energy Institute PSM framework
OECD Corporate Governance for Process Safety
Process Safety Leadership Checklist (CIA)
Workshop Session
Case studies
Review
Applying the Learning – Group Vision and Action Plan