F-NC-174
(Elephant) Field Development Project - GOSP
AGIP Job No.: MFIA Job No.:
F-NC-174 INSPECTION AND TEST PLAN (ITP) 520 02 21270
DOCUMENT NO. GS-MO-Q-QC-00-007-C3
INSPECTION AND TEST PLAN
FOR
INSTRUMENTATION WORKS
Page 1 of 5
C3 15.12.2003 B. Habek S. Karsch J. Rittscher Added new test sheets
C2 04.12.2003 J. Mayländer F. Kunstein Dr. Suckut Explanation and [Link] testsheets added,formnumbers revised
C1 14.11.2003 R. Mbaye F. Kunstein H.-P. Borowitzki Approved for Construction
01 30 .10.2003 S. Karsch F. Kunstein Dr. Suckut Issued for Approval
Rev. Date Prepared Checked Approved Description of Revision
Procedure No. GS-MO-Q-QC-00-007 Page 2 of 5
Inspection and Test Plan – Instrumentation Works
Revision C3, dated 15.12.2003
Legend: I = Visual Inspection M = Monitoring W1 = Full Witness W 2 = Part Witnessing H = Hold Point
Act. Activity Ref. Procedure / Acceptance QA/QC Document Remarks
MFIA Owner TP
No. Documents Criteria
1 INSPECTION OF RECEIVED GS-MO -Q-PR-00-024-01 Order Material Receiving Report For Special
CONSTRUCTION MATERIAL Packing List, Documents, LGM-C F-22 -1 Equipment /
Instrument List Quantity, visual H H Overage Shortage/ Damaged Report Control Panels
Drawings Inspection for LGM-C F-23 -1 Site Discipline
damage Non-Conformance Report Engineer Release
LGM-P F-23-1 may be necessary
2 MATERIAL ISSUE FOR GS-MO -Q-PR-00-025-01 Field Material Call-Off
CALIBRATION & W2 W2 LGM-C F-19 -1
CONSTRUCTION
3 INSTRUMENT CALIBRATION Instrument list, Data Instrument Forms: Issue Instrument
sheets, Vendor Calibration Specifications & INSP-II-000 Cover Sheet Calibration Sheet
Certificate Ins trument H H INSP-II-001 Pressure Indicator to
Testing and Calibration Calibration INSP-II-002 Pressure Switch Client
Procedure Sheet INSP-II-003 Pressure Transmitter
GS-MO -Q-PR-00-059-01 INSP-II-004 Diff. Pressure Ind.
4 CALIBRATION PROTOCOL Manufacturer Calibration Instrument INSP-II-005 Diff. Press. Transm. Special
REVIEW Certificate Specifications INSP-II-008 Level Indicator instruments
Testing and Calibration INSP-II-009 Level Switch cannot be
Procedure INSP-II-010 Level Transmitter calibrated on Site
GS-MO -Q-PR-00-059-01 INSP-II-013 Temperature Indicator (e.g. analysers,
INSP-II-014 Temperature Switch flow
INSP-II-015 Temperature Transm. measurements).
INSP-II-019 Control Valve
W1 W2 INSP-II-020 Shut Down Valve
INSP-II-021 Safety Relief Valve
INSP-II-022 I/P Converter
INSP-II-023 Solenoid Valve
INSP-II-027 Flow Transmitter
INSP-II-028 Ultrasonic Flow
Transmitter
INSP-II-034 Orifice Plate
INSP-II-024 MOV
Procedure No. GS-MO-Q-QC-00-007 Page 3 of 5
Inspection and Test Plan – Instrumentation Works
Revision C3, dated 15.12.2003
Legend: I = Visual Inspection M = Monitoring W1 = Full Witness W 2 = Part Witnessing H = Hold Point
Act. Activity Ref. Procedure / Acceptance QA/QC Document Remarks
MFIA Owner TP
No. Documents Criteria
5 MECHANICAL ERECTION AFC Drawings, AFC Visual Forms:
Instrumentation Material & Hook-up Sheets, Vendor Inspection INSP-II-000 Cover Sheet
Equipment Installation manual, (all connections INSP-II-001 Pressure Indicator
Field instruments, Instrument Typical Installation Details completed, INSP-II-002 Pressure Switch
Junction Boxes, Control panels & workmanship) INSP-II-003 Pressure Transmitter
consoles , INSP-II-004 Diff. Pressure Ind.
INSP-II-005 Diff. Press. Transm.
INSP-II-008 Level Indicator
INSP-II-009 Level Switch
INSP-II-010 Level Transmitter
INSP-II-013 Temperature Indicator
INSP-II-014 Temperature Switch
INSP-II-015 Temperature Transm.
INSP-II-019 Control Valve
INSP-II-020 Shut Down Valve
INSP-II-021 Safety Relief Valve
H H INSP-II-022 I/P Converter
INSP-II-023 Solenoid Valve
INSP-II-027 Flow Transmitter
INSP-II-028 Ultrasonic Flow
Transmitter
INSP-II-034 Orifice Plate
INSP-II-024 MOV
LGM-MF-25-1 Control Station /
Junction Box
LGM-MF-26-1 Control Panel /Cubicle
Above Ground
LGM-MF-36-1 Conduit Inspection
INSP-II-039 Orifice Plate
Installation
Procedure No. GS-MO-Q-QC-00-007 Page 4 of 5
Inspection and Test Plan – Instrumentation Works
Revision C3, dated 15.12.2003
Legend: I = Visual Inspection M = Monitoring W1 = Full Witness W 2 = Part Witnessing H = Hold Point
Act. Activity Ref. Procedure / Acceptance QA/QC Document Remarks
MFIA Owner TP
No. Documents Criteria
6 PRESSURE TESTING MGO-M-AA-301 No leak Forms:
Instrument Air Supply Press. Test
H H INSP-II-035
Impulse Line Pressure Test
INSP-II-036
7 CABLE TRENCH INSPECTIONS Cable Trench Inspection Visual Form:
Depth & Width, sandbedding, AFC Layout and Trench inspection Trench & U/G Conduit Inspection
routing, U/G conduits, Cable Section Drawings W2 W2 LGM-MF-41-1
installation Typical installation Details
8 CABLE TRAYS AND CONDUITS Cable Tray / Conduit Visual Form:
INSPECTION Inspection inspection Above Ground Conduit Inspection
AFC Drawings, Typical W2 W2 LGM-MF-36-1
installation details
9 CABLE TESTING Contiuity Test Satisfactory test Form:
Insulation Test , results Cable Test Record
Instrument Cable List W1 W2 LGM-MF-31
10 CABLE TERMINATION AFC Drawings / Typical Visual
Installation Details inspection
Cable List W1 W2
11 LOOP CHECK AFC Drawings Conformance to Form:
Instrument Loop diagrams loop drawings Loop Test Records
and Satisfactory H H INSP-II-040
test results
Procedure No. GS-MO-Q-QC-00-007 Page 5 of 5
Inspection and Test Plan – Instrumentation Works
Revision C3, dated 15.12.2003
Legend: I = Visual Inspection M = Monitoring W1 = Full Witness W 2 = Part Witnessing H = Hold Point
Act. Activity Ref. Procedure / Acceptance QA/QC Document Remarks
MFIA Owner TP
No. Documents Criteria
12 PUNCH LIST DRAW UP AND MGO-M-VA-162 Relevant Form: Close-out punch
CLOSE OUT documents and Punch List list items to be
specifications H W2 LGM-C F-31 -1 mutually signed,
with completion
date
13 AS BUILT DOCUMENTS Marked -up changes on Conformity to As-Built stamp and Site discipline
Preparation + submission of as Drawings actual engineer Signature on Drawings
built updated “Red Marked” Installation H H Client accepted as built documentation
drawings and documentation
14 MECHANICAL COMPLETION - AFC Drawings, AFC Satisfactory Form:
Control & Instrumentation Systems Hook-up Sheets, completion of all System Final Inspection
Process Control System, Installation Manual works on related H H LGM-MF-60-1-03
ESD/PSD system, Fire & Gas system Certificate of m echanical completion
Detection, Telecomm. System, LGM-C F-30 -1
CCTV ...
