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Vehicle Body Dimension Guidelines

The document provides information about measuring body dimensions of a vehicle, including: 1) It describes two types of dimensions - three-dimensional distances measured between center points, and two-dimensional distances like horizontal or vertical measurements. 2) Instructions are given for properly using a tracking gauge or tape measure to take accurate body dimension measurements. 3) An engine compartment diagram is shown with example three-dimensional distance measurements labeled.

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0% found this document useful (0 votes)
42 views10 pages

Vehicle Body Dimension Guidelines

The document provides information about measuring body dimensions of a vehicle, including: 1) It describes two types of dimensions - three-dimensional distances measured between center points, and two-dimensional distances like horizontal or vertical measurements. 2) Instructions are given for properly using a tracking gauge or tape measure to take accurate body dimension measurements. 3) An engine compartment diagram is shown with example three-dimensional distance measurements labeled.

Uploaded by

Shua Haider
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

BODY DIMENSIONS DI-1

Three-dimensional Center-to-center GENERAL INFORMATION


distance straight-line
1. BASIC DIMENSIONS
distance
(a) There are two types of dimensions in the diagram.
(1) (Three-dimensional distance)
 Straight-line distance between the centers of two
measuring points.

Two-dimensional Center-to-center (2) (Two-dimensional distance)


distance Horizontal distance
in forward / rearward
 Horizontal distance in forward/rearward between the
centers of two measuring points.
 The height from an imaginary standard line.
(b) In cases in which only one dimension is given, left and right
are symmetrical.
Vertical distance Vertical distance (c) The dimensions in the following drawing indicate actual dis-
in center in lower surface tance. Therefore, please use the dimensions as a refer-
ence.
Imaginary Standard Line

(d) The line that connects the places listed below is the imagi-
Under Surface of nary standard line when measuring the height. (The dimen-
The Rocker Panel
sions are printed in the text.)
SYMBOL Name
The place that was lowered A mm from the under surface of
1
the rocker panel centered on the front jack up point.
The place that was lowered B mm from the under surface of
2
the rocker panel centered between 1 and 3.
Imaginary Standard Line The place that was lowered C mm from the under surface of
3
the rocker panel centered on the rear jack up point.
DI-2 BODY DIMENSIONS

Plate Looseness 2. MEASURING


(a) Basically, all measurements are to be done with a tracking
Body Looseness
gauge. For portions where it is not possible to use a track-
ing gauge, a tape measure should be used.
(b) Use only a tracking gauge that has no looseness in the
body, measuring plate, or pointers.
Pointer Looseness

Pointer

Master Gauge

HINT:
Wrong Correct 1) The height of the left and right pointers must be equal.
2) Always calibrate the tracking gauge before measuring
or after adjusting the pointer height.
3) Take care not to drop the tracking gauge or otherwise
shock it.
Pointer 4) Confirm that the pointers are securely in the holes.
(c) When using a tape measure, avoid twists and bends in the
tape.
BODY DIMENSIONS DI-3

BODY DIMENSION DRAWINGS


ENGINE COMPARTMENT

(Three-Dimensional Distance)

1,407
(55.39)

418
(16.46) 1,444
(56.85)

1,378
(54.25)
1,220
(48.03)

221
(8.70)
602
752 (23.70)
(29.61) 1,038
(40.87)
1,357 784
(53.43) 564
(22.20) (30.87)

1,010
(39.76)
726
754 (28.58)
(29.69)

769
836 818 (30.28)
253 514 (32.20)
(9.96) (20.24) (32.91)
848
(33.39)
525
830 (20.67)
(32.68) 263
563 (10.35)
(22.17) 997
(39.25) 440
(17.32)
559
(22.01)

Height from Imaginary Standard Line

A, a C, c M, m

692 825 623


(27.24) (32.48) (24.53)
Vehicle Dimensions
B-D C-m N-O N-o
B-b or or D-E D-e K-k N-n or or
b-D c-M n-o n-O
1,023 513 1,294 826 810 1,437 1,409 232 1,413
(40.28) (20.20) (50.94) (32.52) (31.89) (56.57) (55.47) (9.13) (55.63)

HINT: For symbols, capital letters indicate right side of vehicle,


small letters indicate left side of vehicle (Seen from rear). mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Radiator upper support standard hole 10 (0.39) H, h Radiator support standard hole 15 (0.59)
B, b Front spring support hole-inner 11 (0.43) I Hood lock support installation nut 6 (0.24) nut
C, c Hood hinge installation nut 8 (0.31) nut J, j Front bumper reinforcement installation bolt 8 (0.31) bolt
D Cowl top outer panel installation nut 6 (0.24) nut K, k Front fender extension standard hole 7 (0.28)
E, e Front side member standard hole 18 (0.71) L, l Radiator upper center support installation nut 6 (0.24) nut
F Front side member standard hole 12 (0.47) M, m Radiator upper center support installation nut 6 (0.24) nut
f Engine mounting installation nut 10 (0.39) nut N, n Front fender installation nut 6 (0.24) nut
G, g Radiator support standard hole 10 (0.39) O, o Front fender installation nut 6 (0.24) nut
DI-4 BODY DIMENSIONS

BODY OPENING AREAS (Side View: Front)

(Three-Dimensional Distance)

1,148
(45.20)
971
(38.23)
1,599 662
(62.95) (26.06)
1,151
830 (45.31)
(32.68)
929
1,407 (36.57)
(55.39)

1,073 1,041
(42.24) (40.98)

830
(32.68)
1,026
(40.39)

Vehicle Dimensions Left  Right

E-e F-f G-g H-h I-i J-j K-k

1,282 1,430 1,434 1,435 1,171 1,331 1,431


(50.47) (56.30) (56.46) (56.50) (46.10) (52.40) (56.34)

E-f E-h E-j F-j F-k H-i J-k


or or or or or or or
e-F e-H e-J f-J f-K h-I j-K
1,544 1,644 1,464 1,797 1,654 1,663 1,509
(60.79) (64.72) (57.64) (70.75) (65.12) (65.47) (59.41)

HINT: For symbols, capital letters indicate right side of vehicle,


small letters indicate left side of vehicle (Seen from rear). mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Roof panel corner — H, h Rocker panel assembly mark —
B, b Hood hinge installation nut-rear 8 (0.31) nut I, i Roof side rail assembly mark —
C, c Front door hinge installation nut 8 (0.31) nut J, j Center body pillar assembly mark —
D, d Front door hinge installation nut 8 (0.31) nut K, k Center body pillar assembly mark —
E, e Front body pillar assembly mark — L, l Rear door hinge installation nut 8 (0.31) nut
F, f Front body pillar assembly mark — M, m Rear door hinge installation nut 8 (0.31) nut
G, g Rocker panel assembly mark — — — —
BODY DIMENSIONS DI-5

BODY OPENING AREAS (Side View: Rear)

(Three-Dimensional Distance)

1,052
(41.42)
809
(31.85)
910 1,031
(35.83) (40.59)
1,026
(40.39)

710
(27.95)

Vehicle Dimensions Left  Right

N-n O-o P-p Q-q R-r S-s

1,337 1,426 1,434 1,147 1,295 1,427


(52.64) (56.14) (56.46) (45.16) (50.98) (56.18)

G-p I-q N-r N-s O-s P-q R-s


or or or or or or or
g-P i-Q n-R n-S o-S p-Q r-S
1,756 1,390 1,544 1,654 1,593 1,659 1,492
(69.13) (54.72) (60.79) (65.12) (62.72) (65.31) (58.74)

HINT: For symbols, capital letters indicate right side of vehicle,


small letters indicate left side of vehicle (Seen from rear). mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
G, g Rocker panel assembly mark — P, p Rocker panel assembly mark —
I, i Roof side rail assembly mark — Q, q Roof side rail assembly mark —
N, n Center body pillar assembly mark — R, r Quarter panel assembly mark —
O, o Center body pillar assembly mark — S, s Quarter panel assembly mark —
DI-6 BODY DIMENSIONS

BODY OPENING AREAS (Rear View)

(Three-Dimensional Distance)

1,110
(43.70) 488
1,216 (19.21)
(47.87)
1,095 1,255
(43.11) (49.41) 1,117
(43.98)
1,201
(47.28)
1,418
(55.83)

1,252 1,095
(49.29) (43.11)
1,062
(41.81)
1,067
(42.01)

Vehicle Dimensions

E-G e-g F-G F-g

775 776 873 929


(30.51) (30.55) (34.37) (36.57)

G-h
f-G f-g G-g or
g-H
926 882 898 1,626
(36.46) (34.72) (35.35) (64.02)

HINT: For symbols, capital letters indicate right side of vehicle,


small letters indicate left side of vehicle (Seen from rear).
mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Back door hinge installation hole-outer 15 (0.59) F, f Body lower back panel reinforcement working hole 8 (0.31)
B, b Back door damper stay installation nut 6 (0.24) nut G, g Back door lock striker installation nut 6 (0.24) nut
C, c Back door cushion installation nut 6 (0.24) nut H, h Rear absorber mounting bracket standard hole 13 (0.51)
D, d Quarter panel standard hole 13 (0.51) I, i Center body pillar assembly mark —
E, e Deck trim side board installation hole 8.5 (0.335) — — —
BODY DIMENSIONS DI-7

UNDER BODY

(Three-Dimensional Distance)

840
(33.07)

548 754 260


531 317 E (29.69) (10.24)
(20.91) (12.48) 400 860 (21.57)
(15.75) (33.86) 657
997 (25.87)
(39.25) 1,100 522
985 (43.31) 870 1,492
(20.55) 956
RH (38.78) 1,252 (34.25) (58.74)
(49.29) 1,031 849 (37.64)
1,228 (40.59) 968
912 (48.35) (33.43)
870 (38.11)
(35.91)
890 966 (34.25) 1,023 879
1,080 (35.04) (38.03) 1,170 (40.28) 1,008 (34.61) 952
(42.52) 1,093 1,263 1,223 (46.06) (39.69) 874 (37.48)
LH (43.03) (49.72) (48.15) (34.41)
1,135
683 912 498
(44.69)
(26.89) (35.91) 641 (19.61)
(25.24)
530 1,126 248
(20.87) (44.33) (9.76)

839 Vehicle Dimensions


(33.03)
I-l
1 2 3 or
i-L
Front 103 100 105 1,282
(4.06) (3.94) (4.13) (50.47)

396 385 188 316 227 86 59 53 37 141 119 302 293 293
(15.59) (15.16) (7.40) (12.44) (8.94) (3.39) (2.32) (2.09) (1.46) (5.55) (4.69) (11.89) (11.54) (11.54)

Imaginary
Standard
Line

mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Front bumper reinforcement installation bolt 8 (0.31) bolt H, h Center member floor No.5 reinforcement standard hole 10 (0.39)
B, b Radiator lower support standard hole 10 (0.39) I, i Rear floor side member standard hole 25 (0.98)
C, c Front side member standard hole 18 (0.71) J, j Trailing arm installation hole inner 13 (0.51)
D, d Front suspension crossmember installation nut 14 (0.55) nut K, k Rear floor No.2 crossmember standard hole 10 (0.39)
E, e Front suspension crossmember installation nut 14 (0.55) nut L, l Rear floor side member standard hole 16 (0.63)
F, f Torque box front standard hole 25 (0.98) M, m Rear floor side member standard hole 18 (0.71)
G, g Front side member standard hole 18 (0.71) — — —
DI-8 BODY DIMENSIONS

UNDER BODY

(Three-Dimensional Distance)
2,064 1,020
(81.26) (40.16)
2,332 2,174 1,539 1,120 507 944 1,480
(91.81) (85.59) (60.59) (44.09) 0 (19.96) (37.17) (58.27)

498
(19.61) 614 537
500 626 550 (24.17) (21.14) 484
(19.69) 435
RH (24.65) (21.65)
(17.13) (19.06)
200
238
(7.87) (9.37)

265
456 445 435 435 (10.43) 437
LH 485
(17.95) (17.52) (17.13) (17.13)
512
(17.20)
484
499 (19.09) (20.16) (19.06)
(19.65)

2,331 2,064 1,542 1,258 860 0 699 1,020 1,225 1,468


(91.77) (81.26) (60.71) (49.53) (33.86) (27.52) (40.16) (48.23) (57.80)

1 2 3
Wheel base 2,700 (106.3)
103 100 105
Front (4.06) (3.94) (4.13)

A a B, b C, c E, e D, d F, f G, g H, h I, i J, j K, k L, l M, m N, n O, o
396 385 188 316 731 227 86 59 53 37 141 119 399 302 293 293
(15.59) (15.16) (7.40) (12.44) (28.78) (8.94) (3.39) (2.32) (2.09) (1.46) (5.55) (4.69) (15.71) (11.89) (11.54) (11.54)

Imaginary
Standard
Line

mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Front bumper reinforcement installation bolt 8 (0.31) bolt I, i Center member floor No.5 reinforcement standard hole 10 (0.39)
B, b Radiator lower support standard hole 10 (0.39) J, j Rear floor side member standard hole 25 (0.98)
C, c Front side member standard hole 18 (0.71) K, k Trailing arm installation hole inner 13 (0.51)
D, d Front suspension crossmember installation nut 14 (0.55)nut L, l Rear spring bracket installation hole-front 12 (0.47)
E, e Front spring support hole-outer 11 (0.43) M, m Rear floor No.2 crossmember standard hole 10 (0.39)
F, f Front suspension crossmember installation nut 14 (0.55)nut N, n Rear floor side member standard hole 16 (0.63)
G, g Torque box front standard hole 25 (0.98) O, o Rear floor side member standard hole 18 (0.71)
H, h Front side member standard hole 18 (0.71) — — —
BODY DIMENSIONS DI-9

REFERENCE VALUE
ENGINE COMPARTMENT

(Three-Dimensional Distance)

1,407
(55.39)
1,403
(55.24)

1,197
(47.13) 1,173
526 (46.18)
(20.71)

1,218 1,157
616 (45.55)
(24.25) 754 (47.95)
(29.69)
708 736
(27.87) (28.98)

Vehicle Dimensions
A-B A-E
or or C-c
a-b a-e
96 698 1,449
(3.78) (27.48) (57.05)

HINT: These values are actual measurements made on this model.


Use these reference values. mm (in.)
Symbol Name Hole dia. Symbol Name Hole dia.
A, a Front bumper installation screw — D, d Headlight installation screw —
B, b Radiator upper support installation bolt — E, e Front fender installation bolt —
C, c Front end of front fender — — — —
DI-10 BODY DIMENSIONS

UNDER BODY

(Two-Dimensional Distance)
Front bumper reinforcement

56.8

8.2 16.8

Front spring support Rear spring support

71.2
65.9 33.1 2.3
11.8 10.9

5.7

2.3 33.3
57.1
63.8 2.3
57.1

32.8

0.4
3.4 0.6
1.8 2.3 0.6 1.6

2.8

85.2

mm

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