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Horizontal Formwork System Overview

This document describes a typical horizontal formwork system. It uses plywood and an I-beam primary bearer supported by crossbraces and props. Secondary bearers are lipped channels. Adjustable brackets allow forms to be slid into place. Forms can be moved using transport wheels and lifted by fork lifts or loading platforms. The system provides versatile concrete forming using standard steel and wood components.

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Jinxian Xu
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0% found this document useful (0 votes)
90 views9 pages

Horizontal Formwork System Overview

This document describes a typical horizontal formwork system. It uses plywood and an I-beam primary bearer supported by crossbraces and props. Secondary bearers are lipped channels. Adjustable brackets allow forms to be slid into place. Forms can be moved using transport wheels and lifted by fork lifts or loading platforms. The system provides versatile concrete forming using standard steel and wood components.

Uploaded by

Jinxian Xu
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Horizontal Formwork Details
  • Advantages of Tableform
  • Heavy Duty Support Work
  • Tableform Transfer Process
  • Hoisting Techniques

Typical Horizontal Formwork

1 Plywood 18mm thk

Secondary bearer
2 lipped channel

3 Primary bearer
(I beam)

4 Top spigot
Slide on bracket 10
5 Crossbrace

Heavy duty frame 9

6 Scaffold pipe
Swivel coupler 8

Prop inner 7

2-1

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Advantages of Tableform

Max Width 1000mm


Min Width 750mm

Steel Packer

Walkway
Max permissible live
load 1.5KN/m2

Secondary steel bearer

Primary steel bearer


Self taping screw
to lipped channel
Scaffold (by Site)
Pipes
(by Site)
Slide on bracket &
M12 x 30mm bolt

Universal clamp

M16 x 100 Heavy


duty prop pin

2-2

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Heavy Duty Support Work

Max extension = 350mm


for 44.5KN

U Head Jack

660
HD Frame
2’
4’
Standard frames are cross braced
to provide increase strength and
limit differential settlement of legs
in soft ground. Additional special
frames are not required.

HD Frame
4’
5.6’

Base Jack
Alternately fixed base plate may
600

be used where the foundation is


level.

Maximum safe load


5’, 6’, 7’
10,000 LB (4,536 KG) 4’ 2’, 3’, 4’,

Max extension = 350mm


for 44.5KN

2-3

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Horizontal Formwork

GL GL

GL

GL

A typical flat slab/capital design shows clearly the requirement of only


two types of tableform to be used for typical bay.

Tableform using steel primaries and steel secondaries.

2-4

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Horizontal Formwork

Steel packers are used in tableform for difference in thickness between flat slab and
capital to reduce convention timber box-out.

Using standard components such as heavy duty frames, prop frames, steel primary
and secondary bearers virtually assures just about any height and size configuration
required and on a limited number of re-uses assures the contractor of the most cost
efficient system.

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Transfering of tableform
Lower the table slightly to break the bond
of the concrete by turning the prop collar
downward( approx. 50mm).

Push transporter into position and set until


it supports the tableform.

Once transporter carries the tableform


weight, release the prop inner by taking out
the prop pins and pusing the prop inner into
the frame.
Transporter

Transport Wheel (Trolley)

STAGE - 1

The transporter can then be removed


once the tableform rests on the
transporter wheel (trolleys).

STAGE - 3

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Insert 4 numbers of transport wheel (or 6
when required) underneath the main
corner of tableform bottom prop inner.
Lower the transporter which supports the
tableform slowly.

STAGE - 2

Once the tableform rests on the


transport wheel, the tableform can be
pushed into the loading platform.

STAGE - 4

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Hoisting Of Edge Tableform By lifting Fork

Lifting L W H SWL
fork type (mm) (mm) (mm) (mm)

3A 3000 1680 2150 1.8

3B 3300 1680 2150 1.5

3C 4200 1680 2150 1.0

4A 3000 2600 2150 1.5

4C 4200 2600 2150 1.0

2-8

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Hoisting Of Tableform By Loading Platform

1 T20-U-Shape rebar (by site)

2 150x75 RHS loading platform bracket

3 20mm wire rope (LW)

4 Steel chain 13mm


(SWL 5 ton)

S.W.L 5.0-TON

mm
5 Guard rail (by site)
0 00 idth
5 5 rW
Cle 500 a
ar mm Cle
Le
ng
th 6 Timber planks (50mm thk) (by site)

2-9

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Typical Horizontal Formwork
2-1
7
Prop inner
1
 Plywood 18mm thk
2
Secondary bearer
lipped channel
Primary bearer 
(I beam)
3
2-2
Max Width 1000mm
Min Width 750mm
Secondary steel bearer
Primary steel bearer
Self taping screw
to lipped channel 
(by Sit
Heavy Duty Support Work
2-3
Standard frames are cross braced 
to provide increase strength and 
limit differential settlement
A typical fl at slab/capital design shows clearly the requirement of only 
two types of tableform to be used for typical bay.
Steel packers are used in tableform for difference in thickness between flat slab and 
capital to reduce convention timber bo
Transfering of tableform
2-6
Transport Wheel (Trolley)
Transporter
Lower the table slightly to break the bond 
of the concret
2-7
Insert 4 numbers of transport wheel (or 6 
when required) underneath the main
corner of tableform bottom prop inner.
Lowe
Hoisting Of Edge Tableform By lifting Fork
2-8
Lifting
fork type
3A
3B
3C
4A
4C
L
(mm)
W
(mm)
H
(mm)
SWL
(mm)
3000
3300
4200
Hoisting Of Tableform By Loading Platform
2-9
4
2
1
S.W.L 5.0-TON
5
150x75 RHS loading platform bracket
T20-U-Shape rebar (b

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