Maintenance

USER INTERFACE
SERVICE TECHNICIAN
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/
GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) [C810]; GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) [A910]; GLP/GDP20-35VX (GP/
GLP/GDP040-070VX) [B875]; GLC40, 45, 55VX;
GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ GDP45VX6;
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) [F813]GLC/GDC60VX, GLC/GDC70VX (GC/
GLC/GDC135VX, GC/GLC/GDC155VX) [C879];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) [C878]

This manual contains information that is confidential and/or proprietary to Yale Materials Handling Corpora-
tion, its subsidiaries and/or vendors. Copying or distribution of any sections of this manual marked "Confi-
dential/Proprietary" is prohibited.

PART NO. 524223771 2200 YRM 1131

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-
tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains
have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE
LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using
force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or
if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels
and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away
from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
User Interface Table of Contents

TABLE OF CONTENTS

General................................................................................................................................................................ 1
Description ...................................................................................................................................................... 1
Dash Display Menu Access............................................................................................................................. 1
Menu Navigation.................................................................................................................................................. 2
Main Menu........................................................................................................................................................... 3
Passwords ........................................................................................................................................................... 3
Adding Passwords........................................................................................................................................... 4
Hourmeters.......................................................................................................................................................... 5
View Versions ...................................................................................................................................................... 6
VSM Versions.................................................................................................................................................. 6
Dash Display Versions .................................................................................................................................... 7
Engine Controller Version ............................................................................................................................... 8
Transmission (Xmsn) Controller Version ......................................................................................................... 9
Truck Serial Number........................................................................................................................................ 10
Truck Configuration ......................................................................................................................................... 11
Diagnostics .......................................................................................................................................................... 12
Clear Fault Log................................................................................................................................................ 12
View Fault Log................................................................................................................................................. 13
No-Run Data Display....................................................................................................................................... 14
Engine Accelerator and Throttle Data Display ................................................................................................ 15
Engine Speeds and Governor Data Display.................................................................................................... 16
Engine Fuel and Emissions Data Display ....................................................................................................... 17
Engine General Data Display .......................................................................................................................... 19
XMSN/Brake Data Display .............................................................................................................................. 20
Hydraulic Data Display .................................................................................................................................... 22
General Truck Data Display............................................................................................................................. 24
Set Travel and Braking......................................................................................................................................... 26
Speed Limit ..................................................................................................................................................... 26
Acceleration Rate............................................................................................................................................ 27
Auto-Deceleration Rate ................................................................................................................................... 27
Set Power Reversal Rate ................................................................................................................................ 28
Set Inching/Brake Overlap .............................................................................................................................. 29
Setup Hydraulics ................................................................................................................................................. 30
Lift Maximum Speed ....................................................................................................................................... 30
Lower Maximum Speed................................................................................................................................... 31
Tilt Maximum Speed ....................................................................................................................................... 31
Auxiliary Function One, Direction A, Maximum Speed.................................................................................... 33
Auxiliary Function One, Direction B, Maximum Speed.................................................................................... 33
Auxiliary Function Two, Direction A, Maximum Speed .................................................................................... 34
Auxiliary Function Two, Direction B, Maximum Speed .................................................................................... 34
Auxiliary Function Three, Direction A, Maximum Speed ................................................................................. 35
Auxiliary Function Three, Direction B, Maximum Speed ................................................................................. 35
Lift/Lower Ramp Rate ..................................................................................................................................... 36
Hydraulic Auxiliary Ramp Rate ....................................................................................................................... 37
Return to Set Tilt Delay/On/Off ....................................................................................................................... 38
Setup Display ...................................................................................................................................................... 39
Set Service Language..................................................................................................................................... 39
Setup General Items............................................................................................................................................ 40
Motion Alarm Activation Type.......................................................................................................................... 40
Light Shutdown Time-Out ............................................................................................................................... 41
Restore Default Settings ................................................................................................................................. 41

©2007 Yale Materials Handling Corp. i

Table of Contents User Interface

TABLE OF CONTENTS (Continued)

Restore Engine Controller Default Calibration ................................................................................................ 42
Impact Sensor - Enable/Disable...................................................................................................................... 42
Impact Sensor - Soft Impact Settings.............................................................................................................. 43
Impact Sensor - Hard Impact Settings ............................................................................................................ 44
Adjust Impact Sensor Settings ........................................................................................................................ 45
Initial Adjustment of Soft and Hard Impact Settings ................................................................................... 47
Readjustment of Soft and Hard Impact Settings......................................................................................... 48
Impact Sensor - Impact Alarm/Shutdown Reset ............................................................................................. 48
Impact Sensor - Alarm Time Duration and Deactivation ................................................................................. 49
Impact Sensor - View Impact Event Log ......................................................................................................... 50
Calibrations.......................................................................................................................................................... 50
Calibrate Transmission Valve .......................................................................................................................... 52
Set Tilt Stop Point............................................................................................................................................ 52
Calibrate Loaded Weight................................................................................................................................. 52
Calibrate Travel Speed Sensor........................................................................................................................ 53
Calibrate Mazda LP and Gas Accelerator Pedal ............................................................................................. 53

This section is for the following models:

GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];

GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) [F813]
GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/
GDC155VX) [C879];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) [C878]

ii
2200 YRM 1131 General

General
DESCRIPTION
This section contains information on accessing the ad-
ditional service technician functions of the dash display.
With a proper service technician password, the service
technician can access menu items not visible to per-
sons with operator or supervisor password level access.

DASH DISPLAY MENU ACCESS

When the key is turned to the ON position or the Power
On button is pushed, the menu access keys will be ac-
tivated. See Figure 1.

If the operator passwords function is activated, the

password screen will be shown at startup. See Table 1.
Enter your five-digit service technician password using
the five number keys on the right-hand dash display
input panel. See Passwords in this section. After input
of your service password, the screen will automatically
revert to the Main Menu, Passwords screen. Use the
scroll keys #4 and #5 to scroll through the main menu.
This will enable all dash display menu options allowed
for service technician password access.
1. NUMERICAL PASSWORD ENTRY KEY #1
If the operator passwords function is not activated or 2. NUMERICAL PASSWORD ENTRY KEY #2
a non-service technician password has been entered 3. ENTER KEY
at the initial passwords screen on the dash display, the 4. NUMERICAL PASSWORD ENTRY KEY #3
passwords entry screen may be accessed by pressing 5. SCROLL DOWN KEY
6. SCROLL UP KEY
the * key to enter the Main Menu and selecting Pass- 7. NUMERICAL PASSWORD ENTRY KEY #4
words. 8. NUMERICAL PASSWORD ENTRY KEY #5
9. POWER ON KEY (OPTIONAL)

Figure 1. Menu Access Keys

Table 1. Password Screen

Enter Password
XXXXX

Confidential/Proprietary - Do Not Copy or Duplicate 1

Menu Navigation 2200 YRM 1131

Menu Navigation
Upon successful entry of your service technician pass- where you will have the opportunity to return to the
word, you will be directed to the Main Menu. Using the previous menu, exit the menu system without saving
scroll keys #4 and #5, scroll through the menu selec- any changes, or save your changes and exit the menu
tions until you see the menu selection you want to ac- system. See Table 2.
cess. Press the * key to access that selection.
Some menus may contain several optional values that
The * key allows you to move within menus and is used can be adjusted. It is not necessary to exit the menu
to make selections within a menu. The #4 and #5 scroll after each adjustment and re-enter the menu to make
keys allow you to move up and down within a menu. multiple changes within a menu. After making a change
to an optional value, use the Back 1 Level option to
Each menu (except the Main Menu) will have a Back 1 re-enter the menu, scroll to the next option to be ad-
Level option within the menu options at that level. Use justed, and make the change. After all adjustments
the scroll keys #4 and #5 to access this option. Press have been made, press the * key to access the Exit
the * key to select this option and return to the previous Menu and save your changes.
menu.

Any time an optional value is changed within a menu,

pressing the * key will take you to the Exit Menu

Table 2. Exit Menu

Main Menu Save All Changes Press * Key to Save

Save and Exit Press * Key and Exit Menu - Yes Changes
↑ ↑
SCROLL SCROLL
↓ ↓
Main Menu Cancel Save Press * Key to Exit and
Exit Without Saving Return to Menu Return to Menu

2 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Passwords

Main Menu
NOTE: Depending upon how the lift truck is equipped, • Passwords
some of the functions described in this section may not • Diagnostics
be included in the on-board menu structure for a partic- • Set Travel and Braking
ular lift truck. • Setup Hydraulics
• Setup Display
Upon entering the Main Menu from the password entry • Setup General Items
screen, the following menu functions are visible to the • Calibrations
service technician: • Save and Exit
• Hourmeters • Exit Without Saving
• View Versions

Passwords
Service level password access is required to add, Technician password is lost, the password can be reset
delete, or edit Service Level Passwords and the first in- using the PC Service Tool.
stallation of a Supervisor level password. Anyone with
Service Level access can add, delete, or edit Operator Once activated, the service technician password will re-
or Supervisor passwords using the Dash Display or PC main active until the key is turned to the OFF position
Service tool. and the Password Time-Out function cycles through the
Time Delay setting. The service technician password
The default Service Level password installed at the fac- can also be immediately disabled after completing the
tory is 55555. Use this password when installing the lift lift truck service by turning the key to the OFF position
truck at the customer location to set up customer pass- and then pressing the * key three times *,*,*.
words in the display. When initial installation is com-
plete, choose a new personal password and enter it into NOTE: The Service Technician must install the first Su-
the dash display. When you have entered your personal pervisor password into the dash display. Once an initial
service technician password in the dash display, the de- Supervisor password is installed, then that password
fault password can no longer be used to access the ser- access can add additional Supervisor passwords to the
vice technician function of the dash display. If a Service dash display.

Confidential/Proprietary - Do Not Copy or Duplicate 3

Passwords 2200 YRM 1131

ADDING PASSWORDS Service Technician - Has all rights allowed for Oper-
ator, Lockout Reset and Supervisor passwords, plus
After entering the Add Password menu, enter the new the ability to add, delete, and edit Service passwords;
user’s five-digit password using the number keys and view all diagnostic information, and adjust all ser-
press the * key to add the password. See Table 3. You vice access parameters within the pre-set limits. On
will be asked to enter the password type. trucks equipped with the hood switch option, a Ser-
vice password allows truck to be started with hood
Select:
open.
Operator - Allows truck operation.
Lockout Reset - Allows person to reset the pass- See the section User Interface, Supervisor 2200 YRM
word function after password lockout has been en- 1130 for other Password Administration information and
abled. instructions.
Supervisor - Same rights as the Service level
password except the Supervisor level can not add,
change, or delete Service level passwords.

Table 3. Add Password Menu

Passwords
Enter
Password

↑
Scroll
↓
Main Menu Passwords Enter Password Type Select One
Passwords Press * Key Add Password Press * Key Password Press * Key Operator Password Type

↑
Scroll
↓
Password Type
Lockout Reset

↑
Scroll
↓
Password Type
Supervisor

↑
Scroll
↓
Password Type
Technician

4 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Hourmeters

Hourmeters
This function allows the service technician access to the System hours accumulate anytime system power is
various hourmeter readings available on the lift truck. on.
When this menu is accessed, you can view the engine Hydraulic hours accumulate anytime a powered hy-
hours, system hours, and starter hours. See Table 4. If draulic function is being used.
the lift truck is equipped with optional electro-hydraulics, Starter hours accumulate anytime the engine starter
hydraulic hours will also be shown in the menu. The solenoid is activated.
hourmeters are accessible with the engine running.

Engine hours accumulate any time the engine is run-

ning.

Table 4. Hourmeters Menu

Main Menu Hourmeters When Finished Viewing, Press *

Hourmeters Press * Key Engine Hours XXXXX Key to Return to the Main Menu
↑
SCROLL
↓
Hourmeters
System Hours XXXXX
↑
SCROLL
↓
Hourmeters
Hydraulic Hours XXXXX
↑
SCROLL
↓
Hourmeters
Starter Hours XXXXX
↑
SCROLL
↓
Hourmeters
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 5

View Versions 2200 YRM 1131

View Versions
Upon entering the View Versions Menu from the Main VSM VERSIONS
Menu, the following menu functions are visible to the
service technician: This function allows the service technician access to
• Vehicle Systems Manager the hardware, software, and configuration versions cur-
• Dash Display rently installed on the lift truck.
• Engine Controller (if equipped)
From the View Versions menu, select the Vehicle Sys-
• Transmission (Xmsn) Controller (if equipped)
tem Manager menu and press the * key. Using the
• Truck Serial Number
scroll keys, you can view the hardware, software, and
• Truck Configuration
configuration versions of the vehicle system manager.
Use the scroll keys to move to the desired function and See Table 5. Select Back One Level, then press the *
press the * key to select the function. key to return to the previous menu.

Table 5. View VSM Versions Menu

Main Menu View Versions Vehicle Syst Manager

View Versions Press * Key Vehicle Syst Manager Press * Key Hardware XXXXXXXX
↑
SCROLL
↓
Vehicle Syst Manager
Software XXXXXXXX
↑
SCROLL
↓
Vehicle Syst Manager
Config XXXXXXXX
↑
SCROLL
↓
Vehicle Syst Manager
Back One Level

6 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 View Versions

DASH DISPLAY VERSIONS can view the hardware, software, and configuration ver-
sions of the dash display. See Table 6. Select Back
This function allows the service technician access to the One Level, then press the * key to return to the previ-
hardware, software, and configuration versions of the ous menu.
dash display currently installed on the lift truck.

From the View Versions menu, select the Dash Display

menu and press the * key. Using the scroll keys, you

Table 6. View Dash Display Versions Menu

Main Menu View Versions

View Versions Press * Key Vehicle Syst Manager
↑
SCROLL
↓
View Versions Dash Display
Dash Display Press * Key Hardware XXXXXXXX
↑
SCROLL
↓
Dash Display
Software XXXXXXXX
↑
SCROLL
↓
Dash Display
Config XXXXXXXX
↑
SCROLL
↓
Dash Display
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 7

View Versions 2200 YRM 1131

ENGINE CONTROLLER VERSION From the View Versions menu, select the Engine Con-
troller menu and press the * key. Using the scroll keys,
If the lift truck is equipped with the Engine Controller you can view the hardware and software versions of the
Version, this function will allow the service technician engine controller. See Table 7. Select Back One Level,
access to the hardware and software versions of the then press the * key to return to the previous menu.
engine controller currently installed on the lift truck.

Table 7. View Engine Controller Versions Menu

Main Menu Press * View Versions

View Versions Key Vehicle Syst Manager

↑
SCROLL
↓
View Versions Press * Engine Controller
Engine Controller Key Hardware XXXXXXXX

↑
SCROLL
↓
Engine Controller
Software XXXXXXXX
↑
SCROLL
↓
Engine Controller
Back One Level

8 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 View Versions

TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn Con-
VERSION troller menu and press the * key. Using the scroll keys,
you can view the hardware and software versions of the
If the lift truck is equipped with the Transmission Con- transmission controller. See Table 8. Select Back One
troller Version, this function will allow the service tech- Level, then press the * key to return to the previous
nician access to the hardware and software versions of menu.
the optional transmission controller currently installed
on the lift truck.

Table 8. View Transmission Controller Versions Menu

Main Menu View Versions

View Versions Press * Key Vehicle Syst Manager
↑
SCROLL
↓
View Versions Xmsn Controller
Xmsn Controller Press * Key Hardware XXXXXXXX
↑
SCROLL
↓
Xmsn Controller
Software XXXXXXXX
↑
SCROLL
↓
Xmsn Controller
Back One Level

Confidential/Proprietary - Do Not Copy or Duplicate 9

View Versions 2200 YRM 1131

TRUCK SERIAL NUMBER serial number. See Table 9. Select Back One Level,
then press the * key to return to the previous menu.
This function allows the service technician access to the
truck serial number.

From the View Versions menu, select the Truck Serial

Number menu and press the * key to view the truck

Table 9. View Truck Serial Number Menu

Main Menu View Versions

View Versions Press * Key Vehicle Syst Manager
↑
SCROLL
↓
View Versions Truck Serial Number
Truck Serial Number Press * Key XXXXXXXXXXXXXXX
↑
SCROLL
↓
Truck Serial Number
Back One Level

10 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 View Versions

TRUCK CONFIGURATION the truck configuration codes. See Table 10. Press the
* key to return to the previous menu.
This function allows the service technician to view the
codes for the truck configuration.

From the View Versions menu, select the Truck Config

menu and press the * key. Use the scroll keys to view

Table 10. View Truck Configuration Menu

Main Menu View Versions

View Versions Press * Key Vehicle Syst Manager

↑
SCROLL
↓
View Versions Truck Config 0 When Finished
Truck Config XXXXXXXXXXXXXXXXX Viewing, Press *
Press * Key Key to Go Back
One Level

↑
SCROLL
↓
Truck Config 1
XXXXXXXXXXXXXXXXX

↑
SCROLL
↓
Truck Config 2
XXXXXXXXXXXXXXXXX

Confidential/Proprietary - Do Not Copy or Duplicate 11

Diagnostics 2200 YRM 1131

Diagnostics
Upon entering the Diagnostics Menu from the Main For a complete description of the Diagnostic functions
Menu, the following menu functions are visible to the accessible through the Dash Display. See the Diagnos-
service technician: tic Troubleshooting Manual 9000 YRM 1112.
• Clear Fault Log
• View Fault Log Use the scroll keys to move to the desired function and
• No-Run Data Display press the * key to select the function.
• Engine Accelerator and Throttle Data Display
• Engine Speeds and Governor Data Display CLEAR FAULT LOG
• Engine Fuel and Emission Data Display
This function will allow the service technician to clear all
• Engine General Data Display
fault log entries from the VSM. See Table 11.
• XMSN/Brake Data Display
• Hydraulic Data Display
• General Truck Data Display

Table 11. Clear Fault Log

Main Menu Diagnostics Clear Fault Log Press * Key

Diagnostics Press * Key Clear Fault Log Press * Key No?
↑
SCROLL
↓
Clear Fault Log Press * Key
Yes?

12 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

VIEW FAULT LOG

This function will allow the service technician to view all
faults stored in the VSM. All fault codes will be displayed
with the most recent fault listed first. See Table 12.

Table 12. View Fault Log

Main Menu Diagnostics

Diagnostics Press * Clear Fault
Key Log
↑
SCROLL
↓
Diagnostics 123456-12
VSM 9
View Fault Press * Key 1st
#
12 Press * Key
Log 9 Last
↑
SCROLL
↓
Hydr 123457- 2 # 1 Press * Key
1st 11 Last 11
↑
SCROLL
↓
ECU 111111- 3 # 12 Press * Key
1st 5 Last 9

Confidential/Proprietary - Do Not Copy or Duplicate 13

Diagnostics 2200 YRM 1131

NO-RUN DATA DISPLAY See Table 13. When finished viewing an input or value,
press the * key to return to the previous menu.
This function will allow the service technician to view
inputs or values listed in the menu when the engine NOTE: Depending on how an individual lift truck is
is not running. Use the scroll keys to move to the de- equipped, some functions shown in the menu may not
sired function and press the * key to select the function. be available for viewing.

Table 13. No-Run Data Display

Main Menu Diagnostics

Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics No-Run Data Display Accelerator Pedal A

No-Run Data Display Press * Key Accelerator Pedal A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Accelerator Pedal B

Accelerator Pedal B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Throttle Position A

Throttle Position A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Throttle Position B

Throttle Position B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

No-Run Data Display Hyd Lift/Lower Input

Hyd Lift/Lower Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Tilt Input

Hydraulic Tilt Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Aux 1 Input

Hydraulic Aux 1 Input Press * Key XX% Press * Key
↑ Scroll ↓

No-Run Data Display Hydraulic Aux 2 Input

Hydraulic Aux 2 Input Press * Key XX% Press * Key

14 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

ENGINE ACCELERATOR AND THROTTLE the * key to select the function. See Table 14. When
DATA DISPLAY finished viewing an input or value, press the * key to
return to the previous menu.
This function will allow the service technician to view all
inputs and other values associated with the accelerator NOTE: Depending on how an individual lift truck is
and throttle sensors while the engine is operating. Use equipped, some functions shown in the menu may not
the scroll keys to move to the desired function and press be available for viewing.

Table 14. Engine Accelerator and Throttle Data Display

Main Menu Diagnostics

Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics Engine Accel & Throt Accelerator Pedal A

Engine Accel & Throt Press * Key Accelerator Pedal A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal B

Accelerator Pedal B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal %

Accelerator Pedal % Press * Key XX% Press * Key
↑ Scroll ↓

Engine Accel & Throt Throttle Position A

Throttle Position A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throttle Position B

Throttle Position B Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Accelerator Pedal %

Accelerator Pedal % Press * Key XX% Press * Key
↑ Scroll ↓

Engine Accel & Throt Cable-Actuated TPS

Cable-Actuated TPS Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Gasoline ECU TPS

Gasoline ECU TPS Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throt Sens Supply A

Throt Sens Supply A Press * Key XXXXX Volts Press * Key
↑ Scroll ↓

Engine Accel & Throt Throt Sens Supply B

Throt Sens Supply B Press * Key XXXXX Volts Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 15

Diagnostics 2200 YRM 1131

ENGINE SPEEDS AND GOVERNOR DATA desired function and press the * key to select the func-
DISPLAY tion. See Table 15. When finished viewing an input or
value, press the * key to return to the previous menu.
This function will allow the service technician to view
all inputs and other values associated with the speeds NOTE: Depending on how an individual lift truck is
and governing of the engine control system while the equipped, some functions shown in the menu may not
engine is operating. Use the scroll keys to move to the be available for viewing.

Table 15. Engine Speeds and Governor Data Display

Main Menu
Diagnostics
Press * Diagnostics
Clear Fault Log
Key

↑ Scroll ↓

Diagnostics
Engine Speeds & Gov
Press * Engine Speeds & Gov
Engine Speed (RPM) Press * Key Engine Speed (RPM)
XXXX RPM Press * Key
Key

↑ Scroll ↓

Engine Speeds & Gov Gasoline ECU Speed

Gasoline ECU Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Requested Speed

Requested Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Target Idle Speed

Target Idle Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Governed Speed

Governed Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

Engine Speeds & Gov Governing Status

Governing Status Press * Key XX Press * Key
↑ Scroll ↓

Engine Speeds & Gov Torque Mode

Torque Mode Press * Key XX Press * Key
↑ Scroll ↓

Engine Speeds & Gov Actual Engine Torque

Actual Engine Torque Press * Key XX% Press * Key
↑ Scroll ↓

Engine Speeds & Gov Requested Torque

Requested Torque Press * Key XX% Press * Key

16 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

ENGINE FUEL AND EMISSIONS DATA function and press the * key to select the function. See
DISPLAY Table 16. When finished viewing an input or value,
press the * key to return to the previous menu.
This function will allow the service technician to view
inputs and other values associated with the engine NOTE: Depending on how an individual lift truck is
fuel and emissions control system while the engine is equipped, some functions shown in the menu may not
operating. Use the scroll keys to move to the desired be available for viewing.

Table 16. Engine Fuel and Emissions Data Display

Main Menu
Diagnostics
Press * Diagnostics
Clear Fault Log
Key

↑ Scroll ↓

Diagnostics
Engine Fuel & Emissn Press * Engine Fuel & Emissn
Actual Ign Timing Press * Actual Ign Timing
XX Press * Key
Key Key

↑ Scroll ↓

Engine Fuel & Emissn

Desired Ign Timing Press * Desired Ign Timing
XX Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Inlet Air Temp Press * Inlet Air Temp
XXX F Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Manifold Abs Press Press * Manifold Abs Press
X PSI Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Fuel Pump Status Press * Fuel Pump Status
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Fuel Ctrl Status Sn1 Press * Fuel Ctrl Status Sn1
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Fuel Ctrl Status Sn2 Press * Fuel Ctrl Status Sn2
X Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Short Term FuelTrim1 Press * Short Term FuelTrim1
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Short Term FuelTrim2 Press * Short Term FuelTrim2
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Long Term Fuel Trim
Press * Long Term Fuel Trim
XX% Press * Key
Key

↑ Scroll ↓

Confidential/Proprietary - Do Not Copy or Duplicate 17

Diagnostics 2200 YRM 1131

Table 16. Engine Fuel and Emissions Data Display (Continued)

Engine Fuel & Emissn

Oxygen Sensor 1 Volt Press * Oxygen Sensor 1 Volt
XXXX Volts Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Oxygen Sensor 2 Volt
Press * Oxygen Sensor 2 Volt
XXXX Volts Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

O2 Sensor1 Heat Duty
Press * O2 Sensor1 Heat Duty
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

O2 Sensor2 Heat Duty
Press * O2 Sensor2 Heat Duty
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Idle Air Ctrl Valve Press * Idle Air Ctrl Valve
XX% Press * Key
Key

↑ Scroll ↓

Engine Fuel & Emissn

Test Mode Status Press * Test Mode Status
X Press * Key
Key

18 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

ENGINE GENERAL DATA DISPLAY finished viewing an input or value, press the * key to
return to the previous menu.
This function allows the service technician to view in-
puts and other values associated with the general en- NOTE: Depending on how an individual lift truck is
gine control system while the engine is operating. Use equipped, some functions shown in the menu may not
the scroll keys to move to the desired function and press be available for viewing.
the * key to select the function. See Table 17. When

Table 17. Engine General Data Display

Main Menu Diagnostics

Diagnostics Press * Key Clear Fault Log

↑ Scroll ↓

Diagnostics Engine General Data Engine Coolant Temp

Engine General Data Press * Key Engine Coolant Temp Press * Key XXX F Press * Key
↑ Scroll ↓

Engine General Data Coolant Temp - ECU

Coolant Temp - ECU Press * Key XXX F Press * Key
↑ Scroll ↓

Engine General Data Engine Oil Pressure

Engine Oil Pressure Press * Key XX PSI Press * Key
↑ Scroll ↓

Engine General Data XXXXXXXXXXXXXXX

Engine Starter Output Press * Key XXX Press * Key
↑ Scroll ↓

Engine General Data ECU Battery Voltage

ECU Battery Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Engine General Data ECU Ignition Voltage

ECU Ignition Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Engine General Data Malfunction Light

Malfunction Light Press * Key X Press * Key
↑ Scroll ↓

Engine General Data ECU Make

ECU Make Press * Key XXX Press * Key
↑ Scroll ↓

Engine General Data ECU Model

ECU Model Press * Key XXX Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 19

Diagnostics 2200 YRM 1131

XMSN/BRAKE DATA DISPLAY function. See Table 18. When finished viewing an input
or value, press the * key to return to the previous menu.
This function will allow the service technician to view in-
puts from the Transmission and Braking systems while NOTE: Depending on how an individual lift truck is
the engine is running. Use the scroll keys to move to equipped, some functions shown in the menu may not
the desired function and press the * key to select the be available for viewing.

Table 18. XMSN Brake Data Display

Main Menu Diagnostics

Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics XMSN/Brake Data Display Forward Switch

XMSN/Brake Data Disp Press * Key Forward Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Reverse Switch

Reverse Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Brake Pressure

Brake Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Parking Brake Sensor

Parking Brake Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Inch/Brake Position

Inch/Brake Position Press * Key XXXX Volts Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Brake Fluid Level

Brake Fluid Level Press * Key Switch Open Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Input Speed

Xmsn Input Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Output Speed

Xmsn Output Speed Press * Key XXXX RPM Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 1 Pressure

Xmsn Forward 1 Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 2 Pressure

Xmsn Forward 2 Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Reverse Pressure

Xmsn Reverse Pressure Press * Key XXX psi Press * Key
↑ Scroll ↓

20 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

Table 18. XMSN Brake Data Display (Continued)

XMSN/Brake Data Display Xmsn Oil Temp

Xmsn Oil Temp Press * Key XXX F Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 1 Valve

Xmsn Forward 1 Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Forward 2 Valve

Xmsn Forward 2 Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Xmsn Reverse Valve

Xmsn Reverse Valve Press * Key XXX Amps Press * Key
↑ Scroll ↓

XMSN/Brake Data Display Travel Speed Sensor

Travel Speed Sensor Press * Key Speed XX MPH Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 21

Diagnostics 2200 YRM 1131

HYDRAULIC DATA DISPLAY NOTE: Depending on how an individual lift truck is

equipped, some functions shown in the menu may not
This function will allow the service technician to view be available for viewing.
inputs and values from the hydraulic system while the
engine is running. Use the scroll keys to move to the
desired function and press the * key to select the func-
tion. See Table 19. When finished viewing an input or
value, press the * key to return to the previous menu.

Table 19. Hydraulic Data Display

Main Menu Diagnostics

Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics Hydraulic Data Display Lift Height Sensor

Hydraulic Data Display Press * Key Lift Height Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Stop Sensor

Tilt Stop Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

Hydraulic Data Display Lift Valve Output

Lift Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Lower Valve Output

Lower Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Fw Valve Output

Tilt Fw Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Tilt Bk Valve Output

Tilt Bk Valve Output Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 1 Output Dir A

Aux 1 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 1 Output Dir B

Aux 1 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 2 Output Dir A

Aux 2 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 2 Output Dir B

Aux 2 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Aux 3 Output Dir A

Aux 3 Output Dir A Press * Key XXXX Amps Press * Key
↑ Scroll ↓

22 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

Table 19. Hydraulic Data Display (Continued)

Hydraulic Data Display Aux 3 Output Dir B

Aux 3 Output Dir B Press * Key XXXX Amps Press * Key
↑ Scroll ↓

Hydraulic Data Display Manual Interlock Out

Manual Interlock Out Press * Key XXXXXXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Lift/Lower Input

Hyd Lift/Lower Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Tilt Input

Hydraulic Tilt Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Aux 1 Input

Hydraulic Aux 1 Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Aux 2 Input

Hydraulic Aux 2 Input Press * Key XX% Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Lift Pressure

Hydraulic Lift Pressure Press * Key XXXX psi Press * Key
↑ Scroll ↓

Hydraulic Data Display Hydraulic Filter

Hydraulic Filter Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 1

Hyd Funct Switch 1 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 2

Hyd Funct Switch 2 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 3

Hyd Funct Switch 3 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Hyd Funct Switch 4

Hyd Funct Switch 4 Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

Hydraulic Data Display Armrest-Down Switch

Armrest-Down Switch Press * Key Switch XXXXXXX Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 23

Diagnostics 2200 YRM 1131

GENERAL TRUCK DATA DISPLAY viewing an input or value, press the * key to return to
the previous menu.
This function will allow the service technician to view
inputs and values associated with the general lift truck NOTE: Depending on how an individual lift truck is
operation while the engine is running. Use the scroll equipped, some functions shown in the menu may not
keys to move to the desired function and press the * be available for viewing.
key to select the function. See Table 20. When finished

Table 20. General Truck Data Display

Main Menu Diagnostics

Diagnostics Press * Key Fault Logs

↑ Scroll ↓

Diagnostics General Data Display Truck Voltage

General Data Display Press * Key Truck Voltage Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Engine Cover Switch

Engine Cover Switch Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Seat Sensor

Seat Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Fuel Level Sensor

Fuel Level Sensor Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display "1" Button

"1" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display "2" Button

"2" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display "3" Button

"3" Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Front Wiper Button

Front Wiper Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Rear Wiper Button

Rear Wiper Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Washer Button

Washer Button Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Left Turn Signal

Left Turn Signal Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

24 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Diagnostics

Table 20. General Truck Data Display (Continued)

General Data Display Right Turn Signal

Right Turn Signal Press * Key Switch XXXXXX Press * Key
↑ Scroll ↓

General Data Display Accelerometer X-axis

Accelerometer X-axis Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Accelerometer Y-axis

Accelerometer Y-axis Press * Key XXXX Volts Press * Key
↑ Scroll ↓

General Data Display Steering Wheel Sensor

Steering Wheel Sensor Press * Key XX Volts Press * Key
↑ Scroll ↓

General Data Display Steer Tire < Sensor

Steer Tire < Sensor Press * Key XX Volts Press * Key

Confidential/Proprietary - Do Not Copy or Duplicate 25

Set Travel and Braking 2200 YRM 1131

Set Travel and Braking

Upon entering the Set Travel and Braking menu, the fol- speed limit. Speed may be set from a minimum of
lowing menu functions are visible to the service techni- 6 km/h (4 mph) up to the maximum allowed for the lift
cian: truck model being adjusted. The speed may be set in
• Speed Limit 1 km/h (0.5 mph) increments up to a maximum speed
• Acceleration Rate of 24 km/h (15 mph). Setting the speed limit higher than
• Auto-Deceleration Rate the maximum allowed for the lift truck model being ad-
• Set Power Reversal Rate justed will cause this function to be deactivated.
• Set Inching/Brake Overlap
From the Set Travel and Braking menu, select Set
Use the scroll keys to move to the desired function and Speed Limit and press the * key. Enter the desired
press the * key to select the function. limit for maximum truck speed or use the scroll keys
to select Speed Limit Off. See Table 21. Press the *
SPEED LIMIT key to save your selection and access the Exit Options
menu.
If the lift truck is configured for optional speed limit, this
function can be used to adjust or deactivate the truck

Table 21. Speed Limit Menu

Select Maximum Speed from

Main Menu Set Travel & Braking Set Speed Limit
Set Travel & Braking Press * Key Set Speed Limit Press * Key Speed Limit Off
Menu or Turn the Speed Limit
*
Off and Press Key to Exit

↑
SCROLL
↓

Set Speed Limit

Max Speed 15.0 mph

↑
SCROLL
↓

Set Speed Limit

Max Speed 4.0 mph

26 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Set Travel and Braking

ACCELERATION RATE rate of acceleration. Using a number lower than 10 will

result in a slower rate of acceleration.
If the lift truck is configured for optional Techtronix™
100X, Techtronix™ 200X, Techtronix™ 332, or From the Travel and Braking menu, select Set Accelera-
Techtronix™ 332 ASH transmissions, this function tion and press the * key. See Table 22. Select a number
can be used to adjust the travel rate of acceleration. from 1 to 10 and press the * key to save your selection
The rate of acceleration can be adjusted using a scale and access the Exit Options menu.
of 1 to 10. Using a setting of 10 will result in the fastest

Table 22. Acceleration Rate Menu

Main Menu Set Travel & Braking

Set Travel & Braking Press * Key Set Speed Limit

↑
SCROLL
↓

Set Travel & Braking Set Acceleration Rate from 1

Set Acceleration Press * Key Set Acceleration 10
*
to 10 and Press Key to Exit

↑
SCROLL
↓

Set Acceleration 1

AUTO-DECELERATION RATE Using a setting of 10 will result in the fastest rate of

deceleration. Using a number lower than 10 will result
If the lift truck is configured for optional Techtronix™ in a slower rate of deceleration.
100X, Techtronix™ 200X, Techtronix™ 332, or
Techtronix™ 332 ASH transmissions, this function From the Travel and Braking menu, select Set Auto-De-
can be used to adjust the travel rate of deceleration cel and press the * key. See Table 23. Select a number
when the accelerator pedal is released. The rate of from 1 to 10 and press the * key to save your selection
deceleration can be adjusted using a scale of 1 to 10. and access the Exit Options menu.

Table 23. Auto-Decel Menu

Main Menu Set Travel & Braking

Set Travel & Braking Press * Key Set Speed Limit

↑
SCROLL
↓

Set Travel & Braking Set Auto-Decel Rate from 1 to

Set Auto-Decel Press * Key Set Auto-Decel 10
*
10 and Press Key to Exit

↑
SCROLL
↓

Set Auto-Decel 1

Confidential/Proprietary - Do Not Copy or Duplicate 27

Set Travel and Braking 2200 YRM 1131

SET POWER REVERSAL RATE using a scale of 1 to 10. Using a setting of 10 will result
in the fastest rate of deceleration. Using a number
If the lift truck is configured for optional Techtronix™ lower than 10 will result in a slower rate of deceleration.
100X, Techtronix™ 200X, Techtronix™ 332, or
Techtronix™ 332 ASH transmissions, this function From the Travel and Braking menu, select Power Rever-
can be used to adjust the travel rate of deceleration sal and press the * key. See Table 24. Select a number
when the truck is required to reverse direction while from 1 to 10 and press the * key to save your selection
traveling. The rate of deceleration can be adjusted and access the Exit Options menu.

Table 24. Power Reversal Menu

Main Menu Set Travel & Braking

Set Travel & Braking Press * Key Set Speed Limit

↑
SCROLL
↓

Set Power Reversal Rate

Set Travel & Braking
Set Power Reversal Press * Key Set Power Reversal 10 from 1 to 10 and
*
Press Key to Exit

↑
SCROLL
↓

Set Power Reversal 1

28 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Set Travel and Braking

SET INCHING/BRAKE OVERLAP Typically, overlap will be set low if high rpm hydraulic
operation is required at low travel speeds. High overlap
This function is available for all lift trucks except is typically used to hold the lift truck in position at low
lift truck models GLC/GDC60VX, GLC/GDC70VX travel speed when operating on uneven or sloped ter-
(GC/GLC/GDC135VX, GC/GLC/GDC155VX (C879) rain.
and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX (C878) that are From the Travel and Braking menu, select Set Inch/Brk
equipped with a two speed Standard Powershift trans- Overlap and press the * key. See Table 25. Select a
mission. Use this function to change the amount of number from 1 to 10 and press the * key to save your
overlap between the brake and the transmission. The selection and access the Exit Options menu.
overlap can be adjusted using a scale of 1 to 10. Using
a setting of 10 will result in the most overlap. Using a
setting of 1 will result in the transmission being decou-
pled before brake system pressure begins to rise (no
overlap).

Table 25. Inch/Brake Overlap Menu

Main Menu Set Travel & Braking

Set Travel & Braking Press * Key Set Speed Limit

↑
SCROLL
↓

Set Inch/Brake Overlap

Set Travel & Braking
Set Inch/Brk Overlap Press * Key Set Inch/Brk Overlap 10 from 1 to 10 and
*
Press Key to Exit

↑
SCROLL
↓

Set Inch/Brk Overlap 1

Confidential/Proprietary - Do Not Copy or Duplicate 29

Setup Hydraulics 2200 YRM 1131

Setup Hydraulics
Upon entering the Setup Hydraulics Menu from the NOTE: For all hydraulic settings, a setting of 10 will al-
Main Menu, the following menu functions are visible to low the function to operate at the maximum flow rate of
the service technician: the lift truck.
• Lift Maximum Speed
• Lower Maximum Speed LIFT MAXIMUM SPEED
• Tilt Maximum Speed
• Aux. Function 1 Dir A Max Speed If the lift truck is equipped with optional electro-hy-
• Aux. Function 1 Dir B Max Speed draulics, this function can be used to set the maximum
• Aux. Function 2 Dir A Max Speed mast lift speed. The lift speed can be adjusted using
• Aux. Function 2 Dir B Max Speed a scale of 1 to 10. Using a setting of 10 will result in
• Aux. Function 3 Dir A Max Speed maximum lift speed. Using a number less than 10 will
• Aux. Function 3 Dir B Max Speed result in a slower lift speed.
• Lift Lower Ramp Rate
From the Setup Hydraulics menu, select Lift Max Speed
• Hyd. Aux. Ramp Rate
and press the * key. See Table 26. Select a number
• Return To Set Tilt Delay/On/Off
from 1 to 10 and press the * key to save your selection
Use the scroll keys to move to the desired function and and access the Exit Options menu.
press the * key to select the function.

Table 26. Lift Speed Menu

Select Lift Maximum

Main Menu Setup Hydraulics
Setup Hydraulics Press * Key Lift Max Speed Press * Key Lift Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit

↑
SCROLL
↓
Lift Max Speed 1

30 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup Hydraulics

LOWER MAXIMUM SPEED will result in maximum lowering speed. Using a number
lower than 10 will result in a slower lowering speed.
If the lift truck is equipped with optional electro-hy-
draulics, this function can be used to set the maximum From the Setup Hydraulics menu, select Lower Max
mast lowering speed. The lowering speed can be Speed and press the * key. See Table 27. Select a
adjusted using a scale of 1 to 10. Using a setting of 10 number from 1 to 10 and press the * key to save your
selection and access the Exit Options menu.

Table 27. Lower Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓
Set Lower Maximum
Setup Hydraulics
Lower Max Speed Press * Key Lower Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit

↑
SCROLL
↓
Lower Max Speed 1

TILT MAXIMUM SPEED From the Setup Hydraulics menu, select Tilt Max Speed
and press the * key. See Table 28. Select a number
If the lift truck is equipped with optional electro-hy- from 1 to 10 and press the * key to save your selection
draulics, this function can be used to set the maximum and access the Exit Options menu.
mast tilt speed. The tilt speed can be adjusted using
a scale of 1 to 10. Using a setting of 10 will result in
maximum tilt speed. Using a number lower than 10 will
result in a slower tilt speed.

Table 28. Tilt Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓
Set Tilt Maximum
Setup Hydraulics
Tilt Max Speed Press * Key Tilt Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit

↑
SCROLL
↓
Tilt Max Speed 1

Confidential/Proprietary - Do Not Copy or Duplicate 31

Setup Hydraulics 2200 YRM 1131

For the setting of auxiliary functions and definitions of

Direction A and Direction B, see Figure 2.

A. E-HYD CONTROLS
B. JOYSTICK CONTROLS
1. AUX 1 OR AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
2. AUX 2 OR AUX 3 - DIRECTION A (↑) / DIRECTION B (↓)
3. FOURTH LEVER
4. THIRD LEVER
5. AUX 1 - DIRECTION A (↑) / DIRECTION B (↓)
6. AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
7. SEAT ARMREST

Figure 2. Auxiliary Functions

32 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup Hydraulics

AUXILIARY FUNCTION ONE, DIRECTION function speed. Using a number lower than 10 will
A, MAXIMUM SPEED result in a slower auxiliary function speed.

If the lift truck is equipped with optional electro-hy- From the Setup Hydraulics menu, select Aux 1 Max Spd
draulics, this function can be used to set the maximum Dir A and press the * key. See Table 29. Select a
auxiliary function speed in direction A. The auxiliary number from 1 to 10 and press the * key to save your
function speed can be adjusted using a scale of 1 to 10. selection and access the Exit Options menu.
Using a setting of 10 will result in maximum auxiliary

Table 29. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 1 Maximum

Setup Hydraulics
Aux 1 Max Spd Dir A Press * Key Aux 1 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 1 Max Spd Dir A 1

AUXILIARY FUNCTION ONE, DIRECTION function speed. Using a number lower than 10 will
B, MAXIMUM SPEED result in a slower auxiliary function speed.

If the lift truck is equipped with optional electro-hy- From the Setup Hydraulics menu, select Aux 1 Max Spd
draulics, this function can be used to set the maximum Dir B and press the * key. See Table 30. Select a
auxiliary function speed in direction B. The auxiliary number from 1 to 10 and press the * key to save your
function speed can be adjusted using a scale of 1 to 10. selection and access the Exit Options menu.
Using a setting of 10 will result in maximum auxiliary

Table 30. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 1 Maximum

Setup Hydraulics
Aux 1 Max Spd Dir B Press * Key Aux 1 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 1 Max Spd Dir B 1

Confidential/Proprietary - Do Not Copy or Duplicate 33

Setup Hydraulics 2200 YRM 1131

AUXILIARY FUNCTION TWO, DIRECTION of 10 will result in maximum auxiliary function speed.
A, MAXIMUM SPEED Using a number lower than 10 will result in a slower
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a four- or five-function valve, this function From the Setup Hydraulics menu, select Aux 2 Max Spd
can be used to set the maximum auxiliary function Dir A and press the * key. See Table 31. Select a
speed in direction A. The auxiliary function speed can number from 1 to 10 and press the * key to save your
be adjusted using a scale of 1 to 10. Using a setting selection and access the Exit Options menu.

Table 31. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 2 Maximum

Setup Hydraulics
Aux 2 Max Spd Dir A Press * Key Aux 2 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 2 Max Spd Dir A 1

AUXILIARY FUNCTION TWO, DIRECTION of 10 will result in maximum auxiliary function speed.
B, MAXIMUM SPEED Using a number lower than 10 will result in a slower
auxiliary function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a four- or five-function valve, this function From the Setup Hydraulics menu, select Aux 2 Max Spd
can be used to set the maximum auxiliary function Dir B and press the * key. See Table 32. Select a
speed in direction B. The auxiliary function speed can number from 1 to 10 and press the * key to save your
be adjusted using a scale of 1 to 10. Using a setting selection and access the Exit Options menu.

Table 32. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 2 Maximum

Setup Hydraulics
Aux 2 Max Spd Dir B Press * Key Aux 2 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 2 Max Spd Dir B 1

34 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup Hydraulics

AUXILIARY FUNCTION THREE, will result in maximum auxiliary function speed. Using
DIRECTION A, MAXIMUM SPEED a number lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a five-function valve, this function can From the Setup Hydraulics menu, select Aux 3 Max Spd
be used to set the maximum auxiliary function speed Dir A and press the * key. See Table 33. Select a
in direction A. The auxiliary function speed can be number from 1 to 10 and press the * key to save your
adjusted using a scale of 1 to 10. Using a setting of 10 selection and access the Exit Options menu.

Table 33. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 3 Maximum

Setup Hydraulics
Aux 3 Max Spd Dir A Press * Key Aux 3 Max Spd Dir A 10 Speed Dir A from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 3 Max Spd Dir A 1

AUXILIARY FUNCTION THREE, will result in maximum auxiliary function speed. Using
DIRECTION B, MAXIMUM SPEED a number lower than 10 will result in a slower auxiliary
function speed.
If the lift truck is equipped with optional electro-hy-
draulics and a five-function valve, this function can From the Setup Hydraulics menu, select Aux 3 Max Spd
be used to set the maximum auxiliary function speed Dir B and press the * key. See Table 34. Select a
in direction B. The auxiliary function speed can be number from 1 to 10 and press the * key to save your
adjusted using a scale of 1 to 10. Using a setting of 10 selection and access the Exit Options menu.

Table 34. Auxiliary Function Speed Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Aux 3 Maximum

Setup Hydraulics
Aux 3 Max Spd Dir B Press * Key Aux 3 Max Spd Dir B 10 Speed Dir B from 1 to 10
*
and Press Key to Exit

↑
SCROLL
↓

Aux 3 Max Spd Dir B 1

Confidential/Proprietary - Do Not Copy or Duplicate 35

Setup Hydraulics 2200 YRM 1131

LIFT/LOWER RAMP RATE and closing rate of the valve. Changing this function
to a setting less than the factory default setting of 10
If the lift truck is equipped with optional electro-hy- will result in additional travel after the Lift/Lower lever is
draulics, this function can be used to adjust the rate returned to the neutral position.
of valve opening and closing when requesting lift or
lower. This function is adjusted using only the numbers From the Setup Hydraulics menu, select Lift/Lower
1, 3, 5, 8, or 10. Using a setting of 10 will result in the Ramp and press the * key. See Table 35. Select a
fastest opening and closing rate of the valve. Using number (1, 3, 5, 8, or 10) and press the * key to save
a setting lower than 10 will result in a slower opening your selection and access the Exit Options menu.

Table 35. Lift/Lower Ramp Rate Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓
Set Lift/Lower Ramp
Setup Hydraulics
Lift/Lower Ramp Press * Key Lift/Lower Ramp 10 from 1 to 10 and
Press * Key to Exit

↑
SCROLL
↓
Lift/Lower Ramp 1

36 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup Hydraulics

HYDRAULIC AUXILIARY RAMP RATE opening and closing rate of the valve. Changing this
function to a setting less than the factory default setting
If the lift truck is equipped with optional electro-hy- of 10 will result in additional travel after the Hydraulic
draulics, this function can be used to adjust the rate of Auxiliary lever is returned to the neutral position.
valve opening and closing when requesting any auxil-
iary function. This function is adjusted using only the From the Setup Hydraulics menu, select Hydraulic Aux
numbers 1, 3, 5, 8, or 10. Using a setting of 10 will re- Ramp and press the * key. See Table 36. Enter a num-
sult in the fastest opening and closing rate of the valve. ber (1, 3, 5, 8, or 10) and press the * key to save your
Using a setting lower than 10 will result in a slower selection and access the Exit Options menu.

Table 36. Hydraulic Auxiliary Ramp Rate Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Hydraulic Aux Ramp

Setup Hydraulics
Hydraulic Aux Ramp Press * Key Hydraulic Aux Ramp 10 from 1 to 10 and
*
Press Key to Exit

↑
SCROLL
↓

Hydraulic Aux Ramp 1

Confidential/Proprietary - Do Not Copy or Duplicate 37

Setup Hydraulics 2200 YRM 1131

RETURN TO SET TILT DELAY/ON/OFF hold at the set point until the function is returned to neu-
tral or the override button is pressed.
If the lift truck is configured for optional return to set tilt,
this function can be used to set the time delay before From the Setup Hydraulics menu, select Tilt SetPoint
allowing tilt to resume. This function is adjusted by se- Delay and press the * key. See Table 37. Using the
lecting a time period from the menu selection. The func- scroll keys, select the desired setting from the menu
tion can be set to delay from 0.1 sec. to 3.0 sec. The selections. When finished, press the * key to save your
function can also be deactivated using the OFF setting. selection and access the Exit Options menu.
Using the continuous setting will cause tilt to stop and

Table 37. Tilt Delay Menu

Main Menu Setup Hydraulics

Setup Hydraulics Press * Key Lift Max Speed

↑
SCROLL
↓

Set Tilt Set Point Delay

from 0.1 sec to 3.0
Setup Hydraulics Tilt Set Point Delay
Tilt Set Point Delay Press * Key Continuous
sec or Select OFF or
Continuous and Press
* Key to Exit

↑
SCROLL
↓

Tilt Set Point Delay 3.0 sec

↑
SCROLL
↓

Tilt Set Point Delay 0.1 sec

↑
SCROLL
↓

Tilt Set Point Delay

Tilt Set Point Off

38 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup Display

Setup Display
SET SERVICE LANGUAGE From the Setup Display menu, select Set Service Lan-
guage and press the * key. Use the scroll keys to select
This function allows the service technician to select the the desired language. See Table 38. Press the * key to
language used by the dash display. The dash display save your selection and access the Exit Options menu.
comes with English as the standard language. A sec-
ond language can be downloaded into the dash display NOTE: After selecting the new language, it may take up
and selected for use. to 15 seconds for the new language to become active.

Table 38. Service Language Menu

Select the Service

Main Menu Setup Display Set Service Language Language from the
Setup Display Press * Key Set Service Language Press * Key English Options Provided and
Press * Key to Exit

↑
SCROLL
↓
Set Service Language
Spanish

Confidential/Proprietary - Do Not Copy or Duplicate 39

Setup General Items 2200 YRM 1131

Setup General Items

Upon entering the Setup General Items Menu from the function. The alarm can be selected to operate as a
Main Menu, the following menu functions are visible to backup alarm, which will operate any time the reverse
the service technician: direction is selected with the travel direction control;
• Motion Alarm Activation Type a forward or reverse travel alarm; any travel direction
• Light Shutdown Time-Out alarm; any hydraulic function alarm; any travel or hy-
• Restore Default Settings draulic function alarm; or the alarm can be set to oper-
• Restore Engine Controller Default Calibration ate any time the forward direction is selected with the
• Impact Sensor - Enable/Disable travel direction control.

Use the scroll keys to move to the desired function and From the Setup General Items menu, select Alarm Type
press the * key to select the function. and press the * key. Using the scroll keys, select the
desired alarm type. See Table 39. Press the * key to
MOTION ALARM ACTIVATION TYPE save your selection and access the Exit Options menu.

If the lift truck is equipped with an optional motion alarm,

this function can be used to select how the alarm will

Table 39. Alarm Type Menu

Select Alarm Type from

Main Menu Setup General Items Alarm Type
Setup General Items Press * Key Alarm Type Press * Key Backup
Menu Selections and
*
Press Key to Exit

↑
SCROLL
↓

Alarm Type
Forward

↑
SCROLL
↓

Alarm Type
Travel

↑
SCROLL
↓

Alarm Type
Lift/Lower

↑
SCROLL
↓

Alarm Type
Travel or Lift/Lower

↑
SCROLL
↓

Alarm Type
Forward Switch

40 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup General Items

LIGHT SHUTDOWN TIME-OUT From the Setup General Items menu, select Light Shut-
down Time and press the * key. Using the scroll keys,
If the lift truck is equipped with optional work lights, this select the desired time delay or deactivate the function.
function can be used to time-delay or turn off the work See Table 40. Press the * key to save your selection
lights when system power has been turned off. This and access the Exit Options menu.
function may be adjusted by entering a delay of 1 to 10
minutes using the menu selections. The delay function
may also be deactivated from the menu.

Table 40. Light Time-Out Menu

Main Menu Setup General Items

Setup General Items Press * Key Alarm Type

↑
SCROLL
↓

Select the Light

Shutdown Interval
from 1 to 10 min.
Setup General Items Light Shutdown Time
Light Shutdown Time Press * Key 10 Minutes
from the Menu
or Deactivate the
Function and Press *
Key to Exit

↑
SCROLL
↓

Light Shutdown Time

1 Minute

↑
SCROLL
↓

Light Shutdown Time

Item Deactivated

RESTORE DEFAULT SETTINGS From the Setup General Items menu, select Restore
Defaults. See Table 41. Press the * key and proceed
This function is used to restore all service technician to the Exit Options menu.
adjustable truck settings to the factory default settings.
This function will not change any calibration settings.

Table 41. Restore Defaults Menu

Main Menu Setup General Items

Setup General Items Press * Key Alarm Type
↑
SCROLL
↓
Setup General Items Press * Key to Exit and
Restore Defaults Restore Defaults

Confidential/Proprietary - Do Not Copy or Duplicate 41

Setup General Items 2200 YRM 1131

RESTORE ENGINE CONTROLLER From the Setup General Items menu, select Restore
DEFAULT CALIBRATION ECU Defaults. Press the * key, scroll to the Exit Options
menu, and choose the Save and Exit menu item. See
If the lift truck is equipped with a GM engine, this func- Table 42. Press the * key to restore default values.
tion can be used to restore the system to the factory
default values.

Table 42. Restore Settings Menu

Main Menu Setup General Items

Setup General Items Press * Key Alarm Type
↑
SCROLL
↓
Setup General Items Press * Key to Exit and
Restore ECU Defaults Restore Defaults

IMPACT SENSOR - ENABLE/DISABLE

This function will allow the service technician to enable
or disable the optional impact sensor.

Table 43. Impact Sensor Enable/Disable

Main Menu Press * Setup General Items

Setup General Items Key

↑
SCROLL
↓

Setup General Items Press * Impact Sensor Press * Enable/Disable Press *

Impact Sensor Key Enable/Disabled Key Activated Key

↑
SCROLL
↓

Enable/Disable
Deactivated

42 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup General Items

IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact sensor,
SETTINGS this function allows the service technician to set the im-
pact level and averaging time for soft (minor) impacts.
NOTE: The information in the following paragraphs de- See Table 47 for the recommended impact sensor set-
scribe how to navigate through the Setup Menu and en- tings by truck capacity and tire type.
ter the data parameters for soft impacts. For informa-
tion on the recommended starting values for the impact After entering the Impact Sensor Soft Impact Settings
sensor settings based on truck capacity and tire type menu, select the Soft Threshold Set menu and press
and for procedures on how to adjust these values, see the * key. See Table 44. Select the impact level from
Adjust Impact Sensor Settings. the selections listed and press the * key.

Lift trucks equipped with the optional impact sensor, Scroll to the Soft Averaging Time menu and press the *
leave the factory with the sensor deactivated and set key. Select the averaging time for the selections listed
with default values (see Table 46). The impact sensor is and press the * key. If you are finished making changes,
equipped with an accelerometer that measures the rate scroll to the Exit Options menu and choose the appro-
and time of truck deceleration continuously and moni- priate action.
tors how strong the deceleration is and how long it lasts.

Table 44. Soft Impact Settings Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑ Scroll ↓

Select Impact
Setup General Items Press * Impact Sensor Press * Soft Impact Settings Press * Soft Threshold Set Level and
Impact Sensor Key Soft Impact Settings Key Soft Threshold Set Key 2.5 g
Press * Key
↑ Scroll ↓

Soft Threshold Set

↑ Scroll ↓
0.2 g

↑ Scroll ↓

Select Time
Soft Impact Settings
Soft Averaging Time
Press * Soft Averaging Time
12 and Press *
Key Key

↑ Scroll ↓

Soft Averaging Time

1

Confidential/Proprietary - Do Not Copy or Duplicate 43

Setup General Items 2200 YRM 1131

IMPACT SENSOR - HARD IMPACT See Table 47 for the recommended impact sensor set-
SETTINGS tings by truck capacity and tire type.

NOTE: The information in the following paragraphs de- If your lift truck is configured for optional impact sensor,
scribe how to navigate through the Setup Menu and en- this function allows the service technician to set the im-
ter the data parameters for hard impacts. For informa- pact level and averaging time for hard (major) impacts.
tion on the recommended starting values for the impact
After entering the Impact Sensor Hard Impact Settings
sensor settings based on truck capacity and tire type
menu, select the Hard Threshold Set menu and press
and for procedures on how to adjust these values, see
the * key. See Table 45. Select the impact level from
Adjust Impact Sensor Settings.
the selections listed and press the * key.
Lift trucks equipped with the optional impact sensor,
leave the factory with the sensor deactivated and set Scroll to the Hard Averaging time menu and press the *
with default values (see Table 46). The impact sensor is key. Select the averaging time for the selections listed
equipped with an accelerometer that measures the rate and press the * key. If you are finished making changes,
and time of truck deceleration continuously and moni- scroll to the Exit Options menu and choose the appro-
tors how strong the deceleration is and how long it lasts. priate action.

If your lift truck is configured for optional impact sensor,

this function allows the service technician to set the im-
pact level and averaging time for soft (minor) impacts.

Table 45. Hard Impact Settings Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑ Scroll ↓

Select
Impact
Setup General Items Press * Impact Sensor Press * Hard Impact Settings Press * Hard Threshold Set Level and
Impact Sensor Key Hard Impact Settings Key Hard Threshold Set Key 3.0 g
Press *
Key

↑ Scroll ↓

Hard Threshold Set

↑ Scroll ↓
0.5 g

↑ Scroll ↓

Select
Hard Impact Settings
Hard Averaging Time
Press * Hard Averaging Time
2
Time and
Press *
Key
Key

↑ Scroll ↓

Hard Averaging Time

1

44 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup General Items

ADJUST IMPACT SENSOR SETTINGS figures in the Soft Threshold and Hard Threshold
columns represent: (see Figure 3)
The service technician can enable the impact sensor • Deceleration during impact at the rate of gravity (g) =
and set and adjust the impact levels and averaging 32ft/sec 2 or 9.8m/sec 2
times. The figures in the Soft Averaging and Hard Averag-
ing columns represent the amount of time the selected
The information in Table 47 is the recommended start-
deceleration rate of gravity (soft or hard threshold) must
ing values for impact sensor settings based on lift truck
be sustained in order for an impact to be recorded.
capacity and tire type. In Table 46 and Table 47, the

Table 46. Impact Sensor Default Settings

Soft Threshold Soft Averaging Hard Threshold Hard Averaging

0.5 g 7 0.8 g 1

Confidential/Proprietary - Do Not Copy or Duplicate 45

Setup General Items 2200 YRM 1131

Figure 3. Soft and Hard Impact Graph

46 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup General Items

Legend for Figure 3

A. SOFT IMPACT C. POINT AT WHICH IMPACT IS RECORDED AND
B. HARD IMPACT ENGINE SHUTS DOWN

Initial Adjustment of Soft and Hard Impact To adjust the hard threshold, take the soft threshold
Settings value and add 0.3 g. Record the hard threshold value.

NOTE: When adjusting the impact sensor settings, be Clear the impact event log (see Impact Sensor - View
sure to: Impact Event Log). Let the operator drive the truck with
• Record the truck identification number, capacity, and the initial settings. Be sure to explain to the operator
tire type that the impact sensor settings are being adjusted and
• Record all changes in settings and record all results to drive the truck under normal conditions. If an im-
from changes made pact event happens, the following information must be
known:
It is important to remember if there have been any in- • Was the operator picking up or setting down a load
creases to the default value difference between the soft • Was the operator bulldozing a load
and hard threshold adjustment. • Was the operator driving over rough or uneven terrain
• Was the impact a soft or hard one
Enter the starting values shown Table 47 based on the
capacity of the lift truck and the type of tires used. Apply If no impacts are recorded during normal operations,
the brakes to bring the truck to an abrupt stop. Read the adjustment is complete. If impacts are recorded
and record the value, from the dash display, that was during normal operations, go to Readjustment of Soft
triggered when abruptly stopping the truck. Change the and Hard Impact Settings.
soft threshold to the next highest setting that is above
the value that was triggered when the truck was brought
to an abrupt stop. Record this value.

Table 47. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type

Chassis Range Tire Type Soft Threshold Soft Averaging Hard Threshold Hard Averaging
1-2T Cushion 0.6 g 7 0.9 g 1
1-2T Pneumatic 0.6 g 7 0.9 g 1
2-3T Cushion 0.6 g 7 0.9 g 1
2-3T Pneumatic 0.6 g 7 0.9 g 1
3.5T Cushion 0.5 g 7 0.8 g 1
3.5T Pneumatic 0.5 g 7 0.8 g 1
4-5T Cushion 0.5 g 7 0.8 g 1
4-5T Pneumatic 0.5 g 7 0.8 g 1
5.5T Cushion 0.4 g 7 0.8 g 1
5.5T Pneumatic 0.4 g 7 0.8 g 1
6-7T Cushion 0.4 g 7 0.8 g 1
6-7T Pneumatic 0.4 g 7 0.8 g 1
8T Pneumatic 0.4 g 7 0.8 g 1
9T Pneumatic 0.3 g 7 0.7 g 1

Confidential/Proprietary - Do Not Copy or Duplicate 47

Setup General Items 2200 YRM 1131

Readjustment of Soft and Hard Impact • New soft impact threshold = no change
Settings
After making the necessary adjustments, have the op-
If the majority of impacts recorded during the initial ad- erator again operate the lift truck under normal condi-
justment period are soft impacts, change the settings tions to ensure that the adjustments are correct.
as follows:
• New soft impact threshold = old soft impact threshold IMPACT SENSOR - IMPACT
+ 0.1 g ALARM/SHUTDOWN RESET
• New hard impact threshold = new soft impact thresh-
old + 0.3 g If your lift truck is configured for optional impact sensor,
this function allows the service technician to reset and
If the majority of impacts recorded during the initial ad- return the lift truck to normal operation after an impact
justment period are hard impacts, change the settings sensor shutdown. See Table 48.
as follows:
• New hard impact threshold = old hard impact thresh-
old + 0.1 g

Table 48. Shutdown Reset Menu

Main Menu Press * Setup General Items

Setup General Items Key

↑
SCROLL
↓

Setup General Items

Impact Sensor
Press * Impact Sensor
Impact Reset
Press * Impact Reset
Cleared
Press *
Key Key Key

48 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Setup General Items

IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, enter the
DURATION AND DEACTIVATION amount of time to sound the alarm. See Table 42. En-
ter the time in 15-second increments from zero up to a
If your lift truck is configured for optional impact sen- maximum of 120 seconds. Scrolling down will allow you
sor, this function allows the service technician to set the to have the alarm operate continuously after detecting
amount of time the impact alarm will sound after detect- an impact. Press the * key to access the Exit Options
ing an impact. The supervisor can also make the alarm menu and choose the appropriate action.
continuous using this function.

Table 49. Alarm Duration Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑
SCROLL
↓

Setup General Items

Impact Sensor
Press * Impact Sensor
Impact Enable/Disable
Press * Impact Alarm Time
0 Seconds
Press *
Key Key Key

↑ ↑
SCROLL SCROLL
↓ ↓

Impact Sensor
Impact Alarm Press * Impact Alarm Time
120 Seconds
Key

↑
SCROLL
↓

Impact Alarm Time

Continous

Confidential/Proprietary - Do Not Copy or Duplicate 49

Calibrations 2200 YRM 1131

IMPACT SENSOR - VIEW IMPACT EVENT After entering the View Impact Event Log menu, press
LOG the * key to enter the log. See Table 43. The system
stores up to 20 log entries. These entries can be viewed
If your lift truck is configured for optional impact sensor, by using the scroll keys to move through each entry.
this function allows the service technician to view the When finished viewing the log, press the * key, scroll
log of the operator password, impact severity, date, and to the Exit Options menu, and choose the appropriate
time an impact event was recorded. action.

Table 50. View Event Log Menu

Main Menu
Setup General Items
Press * Setup General Items
Key

↑
SCROLL
↓

XXXXX
(Operator
Impact Sensor Password)
Setup General Items
Impact Sensor
Press * Impact Enable/ Press * Soft Impact
06/12/06
XXXXX PM Press *
Key Disable Key (Time Key
Impact
Occurred)

↑ ↑
SCROLL SCROLL
↓ ↓

Impact Sensor
Impact Log
Press * Hard Impact
06/12/06
XXXXX
(Operator
Key
Password)
XXXXX AM
(Time
Impact
Occurred)

Calibrations
This section contains the basic instructions and dash • Calibrate Auxiliary Valve #3 Direction B Output
display menu navigation steps for performing various • Calibrate Transmission Valve
truck system calibrations. For complete instructions for • Set Tilt Stop Point
performing these calibrations, see Calibration Proce- • Calibrate Loaded Weight
dures 8000 YRM 1134. • Calibrate Travel Speed Sensor
• Calibrate Accelerator Pedal
Upon entering the Calibrations Menu from the Main
Menu, the following menu functions are visible to the NOTE: Unless otherwise specified, calibration values
service technician: are not stored in memory until the Save All Changes
• Calibrate Lift Valve Output menu item has been selected by pressing the * key. All
• Calibrate Lower Valve Output calibrations must be performed after replacing a VSM.
• Calibrate Tilt Back Valve Output
• Calibrate Tilt Forward Valve Output If the lift truck is equipped with optional electro-hy-
• Calibrate Auxiliary Valve #1 Direction A Output draulics, the following functions can be used to cal-
• Calibrate Auxiliary Valve #1 Direction B Output ibrate the electro-hydraulic valve opening threshold
• Calibrate Auxiliary Valve #2 Direction A Output values for the hydraulic functions contained in the truck
• Calibrate Auxiliary Valve #2 Direction B Output configuration data file.
• Calibrate Auxiliary Valve #3 Direction A Output
The functions that can be calibrated are:

50 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Calibrations

• Lift Valve Output • Auxiliary Valve #2 Direction B Output

• Lower Valve Output • Auxiliary Valve #3 Direction A Output
• Tilt Back Valve Output • Auxiliary Valve #3 Direction B Output
• Tilt Forward Valve Output
• Auxiliary Valve #1 Direction A Output From the Calibrations Menu, select the desired electro-
• Auxiliary Valve #1 Direction B Output hydraulic function requiring calibration and press the *
• Auxiliary Valve #2 Direction A Output key. See Table 51. Refer to Calibration Procedures
8000 YRM 1134 for calibration procedures.

Table 51. Calibrate Electro-Hydraulic Valve Menu

Main Menu Calibrations Lift Valve Output Press * Key to Proceed

Calibrations Press * Key Lift Valve Output Press * Key Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Lower Valve Output Press * Key to Proceed
Lower Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Tilt Bk Valve Output Press * Key to Proceed
Tilt Bk Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Tilt Fw Valve Output Press * Key to Proceed
Tilt Fw Valve Output Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir A Press * Key to Proceed
Aux 1 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 1 Output Dir B Press * Key to Proceed
Aux 1 Output Dir B Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir A Press * Key to Proceed
Aux 2 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 2 Output Dir B Press * Key to Proceed
Aux 2 Output Dir B Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 3 Output Dir A Press * Key to Proceed
Aux 3 Output Dir A Press * At Creep With Next Function

↑ SCROLL ↓
Calibrations Press * Key Aux 3 Output Dir B Press * Key to Proceed
Aux 3 Output Dir B Press * At Creep With Next Function

Confidential/Proprietary - Do Not Copy or Duplicate 51

Calibrations 2200 YRM 1131

If the calibration was successful, the program will store CALIBRATE TRANSMISSION VALVE
the value and automatically move to the next item in the
calibration sequence. This function allows the service technician to calibrate
the transmission proportional valve after servicing or re-
If the calibration was not successful, the display will placing the transmission valve.
read, Result Out of Range – Repeat Calibration. Press
the * key to repeat the calibration. Repeat the calibra- NOTE: Always calibrate the transmission valve if the
tion procedure until the hydraulic function has been suc- valve, VSM, or transmission has been replaced.
cessfully calibrated.
From the Calibrations menu, select Calibrate Xmsn
At any time, use the scroll keys to access the Back 1 Valve and press the * key. See Table 52. Refer to Cal-
Level option and press the * key to return to the Main ibration Procedures 8000 YRM 1134 for calibration
Menu. procedures.

Table 52. Calibrate Transmission Valve Menu

Main Menu Calibrations

Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

When Calibration
Calibrations Calibrate Xmsn Valve Complete, Will Return
Calibrate Xmsn Valve Press * Key Press * Key to Begin Press * Key Calibrate Xmsn Valve
to Calibration/Calibrate
Xmsn Valve Menu

After successful calibration of the transmission valve, SET TILT STOP POINT
the dash display will automatically return to the Cali-
brate Xmsn Valve menu. This completes the calibration If the lift truck is equipped with optional return to set tilt,
procedure. Scroll to the Exit Options menu and choose this function is used to calibrate that feature.
the appropriate action.
From the Calibrations menu, select Set Tilt Stop Point
NOTE: After successful calibration, the values are auto- and press the * key. Refer to Calibration Procedures
matically stored. A Save and Exit step is not necessary. 8000 YRM 1134 for calibration procedures.

Table 53. Tilt Stop Point Menu

Main Menu Calibrations

Calibrations Press * Key Lift Valve Output
↑ SCROLL ↓
Calibrations Press * Key With Mast at Press * Key to
Set Tilt Stop Point Press * Key
Desired Stop Point Exit

CALIBRATE LOADED WEIGHT ground, but never more than the free-lift height of the
forks.
During initial truck setup, a Weigh Point must be perma-
nently marked on the mast. The Weight Point becomes If the lift truck is equipped with the optional load weight
the reference point for weighing loads. The Weigh Point feature, this function is used to calibrate the system to
is to be marked on the mast where the forks are some- display the load weight on the dash display.
where between 305 to 610 mm (12 to 24 in.) off the

52 Confidential/Proprietary - Do Not Copy or Duplicate

2200 YRM 1131 Calibrations

From the Calibrations menu, select the Load Wt Cali- Calibration Procedures 8000 YRM 1134 for calibra-
bration option. See Table 54. Press the * key. Refer to tion procedures.

Table 54. Calibrate Loaded Weight

Main Menu
Calibrations
Press * Calibrations
Lift Valve Output
Key

↑ Scroll ↓

Select Correct Load

Calibrations
Loaded Wt Calibration
Press * Load Weight-Set Zero
Press * With No Load Press * Lift Known Load to
Weighing Height
Press * Scroll to Correct
Weight #### Lbs
Weight from Menu
Selections and Press
Key Key Key
* Key to Exit

CALIBRATE TRAVEL SPEED SENSOR to fine tune the system to account for the use of non
standard size tires on the lift truck.
If the lift truck is equipped with the optional
Techtronix™ 100, Techtronix™ 100X, Techtronix™ From the Calibrations menu, select the Travel Speed
200X, Techtronix™ 332, or Techtronix™ 332 ASH Sensor option and press the * key. See Table 55. Re-
transmissions, this function is used to calibrate the fer to Calibration Procedures 8000 YRM 1134 for cal-
travel speed sensor. This calibration may be needed ibration procedures.

Table 55. Travel Speed Menu

Main Menu Calibrations

Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

Calibrations
Travel Speed Sensor Press * Key
Travel Speed Sensor
Press * Key to Begin Press * Key
Travel Speed Sensor
Press * Key After 50 ft Press * Key to
Exit

If the calibration was not successful, a Result Out of Perform this calibration when adjusting or first installing
Range – Repeat Calibration message will be displayed. an accelerator pedal assembly on fork trucks equipped
Press the * key to recalibrate the travel speed sensor. with the Mazda LP or Gas engines and electronic con-
trol transmission.
CALIBRATE MAZDA LP AND GAS
From the Calibrations menu select the Accelerator
ACCELERATOR PEDAL
Pedal option and press the * key. See Table 56. Refer
This function is used to calibrate the accelerator pedal to Calibration Procedures 8000 YRM 1134 for cali-
on trucks equipped with the Mazda LP or Gas engine. bration procedures.

Table 56. Travel Speed Menu

Main Menu Calibrations

Calibrations Press * Key Lift Valve Output

↑ SCROLL ↓

Calibrations Accelerator Pedal XX%

Accelerator Pedal Press * Key XXX RPM

Confidential/Proprietary - Do Not Copy or Duplicate 53

 NOTES

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

54
 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

2200 YRM 1131 3/07 (7/06)(6/06)(4/06)(10/05)(7/05)(6/05)(5/05)(12/04) Printed in U.S.A.