Quik Tip Consumable Series
™ Issued Feb. 2016 • Index No. QTC/1.0
MIG (GMAW) Welding
Consumables
Applications System Components Compatible With Wire Sizes
Shipbuilding Contact Tips BTB Series MIG Guns
Quick Trailer Fabrication Nozzles NEW! Clean Air™ Series
0.023" to 1/8"
(0.06 to 3.2 mm)
Specs Heavy Equipment
Manufacturing
Diffusers
Insulators
FILTAIR™ Fume Extraction Series
Dura-Flux™ Replaceable Liner Series
Legacy Q-Gun™ and S-Gun™ Series
W-Gun™ Series
Quik Tip™ Series Consumables
are designed with a threaded taper lock between
the contact tip and the gas diffuser that increases
tip life by providing excellent heat transfer and
electrical conductivity.
A quick twist is all it takes to
install Quik Tip Contact Tips
Quik Tip Gas Diffusers have positive nozzle
stops to secure Quik Tip Contact Tips in a fixed
position for superior repeatability and consistent,
quality welds.
Quik Tip Nozzles are available in two styles —
For superior repeatability
threaded or slip-on — with a variety of orifice and consistent, quality welds
diameters for optimal shielding gas coverage.
Quik Tip HD Consumables
feature a removable nozzle cone that
lowers downtime and consumable costs by
allowing operators to replace only the cone,
the most frequently
damaged part of Increases tip life by providing
the nozzle, without excellent heat transfer and
electrical conductivity
removing and
replacing the entire
nozzle. Contains
an increased wall
thickness and insulating material to reduce
the number of changeovers caused by heat
degradation.
Bernard Phone: 1-855-MIGWELD (644-9353) (US & Canada Only)
A Division of Miller Electric Mfg. LLC +1-519-737-3030 (International)
449 West Corning Road Fax: 708-946-6726
Beecher, Illinois 60401 USA For more information, visit us at [Link]
Quik Tip Series
Quik Tip™ Gas Diffusers and Nozzles
Available Parts Nozzles
N1C34HQ 3/4" Bore, 1.125" O.D., Plated Copper,
Heavy Duty
N1C58HQ 5/8" Bore, 1.125" O.D., Plated Copper,
Heavy Duty
N1C34Q 3/4" Bore, 1.000" O.D., Plated Copper
N1B34Q 3/4" Bore, 1.000" O.D., Brass
Series 1 Tip
-see chart pg.3
D114Q
1/4” Recess N1C58Q 5/8" Bore, 1.000" O.D., Plated Copper
N1B58Q 5/8" Bore, 1.000" O.D., Brass
D118Q
1/8” Recess N1C12Q 1/2" Bore, 1.000" O.D., Plated Copper
D1FQ
Flush
N2C12HQ 1/2" Bore, 1.000" O.D., Plated Copper
Series 2 Tip
-see chart pg.3 N2C38HQ 3/8" Bore, 1.000" O.D., Plated Copper
4423R
Insulator N1C34HD 3/4" Bore, 1.125" O.D., Plated Copper
Heavy Duty
D114 N1C58HD 5/8" Bore, 1.125" O.D., Plated Copper,
1/4” Recess
Heavy Duty
D118 N1C34 3/4" Bore, 1.000" O.D., Copper
1/8” Recess
Series 1 Tip
-see chart pg.3
D1F N1C58 5/8" Bore, 1.000" O.D., Copper
Flush
N1C12 1/2" Bore, 1.000" O.D., Copper
N2C12 1/2" Bore, 0.875" O.D., Copper
D218
1/8” Recess
Series 2 Tip
4323R -see chart pg.3 N2C38 3/8" Bore, 0.868" O.D., Copper
Insulator
DS-QT NSQT-1200 1/2" Bore, Flush, 0.875" O.D., Copper
Flush Series 1 Tip NSQT-1218 1/2" Bore, 1/8" Recess, 0.875" O.D.,
4523R -see chart pg.3 Copper
Insulator
Diffusers and nozzles are available in packages of 10, insulators in packages of 5 and contact tips in packages of 25
2
Water-Cooled Quik Tip™ Gas Diffusers and Nozzles
Nozzles
*1070101 *5627 3/4" Bore, 1/8" Recess, 1.000" O.D., Copper
Bernard W/C (includes 5624 insulator and 5621 clamp)
Series 1 Tip
-see chart below *For use with Bernard W-Gun™ Water-Cooled MIG Guns
Quik Tip™ HD Gas Diffusers and Nozzles
Available Parts Details
• Couple the Quik Tip HD Nozzle Body
(N-HDQ) with a Quik Tip HD Nozzle
Cone to form a complete Quik Tip HD
Nozzle.
3418 • One nozzle body and one nozzle cone
(3/4" Bore, 1/4" Recess, 1.094" O.D.) required, order separately.
• Diffuser determines tip recess.
4423R D114Q Series 1 Tip N-HDQ
Insulator 1/4" Recess -see chart below
5818
(5/8" Bore, 1/4" Recess, 1.094" O.D.) HD Quik Tip Installation
1. Install insulator over neck.
2. Trim liner to correct dimension
(see Liner Trim Guidelines on
page 4).
3. Torque diffuser onto neck to
approx. 12ft-lbs.
4. Insert contact tip into diffuser
3418
(3/4" Bore, 1/8" Recess, 1.094" O.D.) and lock into position with a
clockwise twist.
5. Thread nozzle body onto diffuser
4423R D118Q Series 1 Tip N-HDQ / contact tip and tighten firmly by
Insulator 1/8" Recess -see chart below
hand.
6. Thread nozzle cone onto nozzle
5818 body and tighten firmly by hand.
(5/8" Bore, 1/8" Recess, 1.094" O.D.)
Diffusers and nozzle cones and bodies are available in packages of 10,
insulators in packages of 5 and contact tips in packages of 25
Quik Tip Contact Tips
Series 1 Contact Tips (0.310" O.D. unless otherwise noted) Series 2 Contact Tips (0.310" O.D.)
T1023 0.023" (0.6 mm) T1116 1/16" (1.6 mm) T2023 0.023" (0.6 mm)
T1030 0.030" (0.8 mm) T1068 0.068" (1.7 mm) T2030 0.030" (0.8 mm)
T1035 0.035" (0.9 mm) T1072 0.072" (1.8 mm) T2035 0.035" (0.9 mm)
T1039 0.039" (1.0 mm) T1564 5/64" (2.0 mm) T2045 0.045" (1.2 mm)
T1045 0.045" (1.2 mm) T1332 3/32" (2.4 mm) 0.350" O.D. T2364 3/64" (1.2 mm)
T1364 3/64" (1.2 mm) T1764 7/64" (2.8 mm) 0.350" O.D. T2052 0.052" (1.4 mm)
T1052 0.052" (1.4 mm) T1118 1/8" (3.2 mm) 0.350" O.D. T2116 1/16" (1.6 mm)
Available in packages of 25 contact tips.
Standard Installation
1. Install insulator over neck.
2. Trim liner to correct dimension (see
Liner Trim Guidelines on page 4).
3. Torque diffuser onto neck to approx.
12ft-lbs.
4. Insert contact tip into diffuser.
5. Thread nozzle onto diffuser / contact
tip and tighten firmly by hand.
3
Ordering
Liner TrimInformation
Guidelines
To know the optimal length to trim your liner simply find your diffuser part number from the list below and trim to the corresponding length.
1 1/2" 38.1
D114 3/4" (15.9 mm) D118QLL 1 5/16" (33.3 mm)
5/16" 33.3
D114Q 3/4" (14.3 mm) D1FQ 1" (22.2 mm) 1 1/4" 31.75
D118 3/4" (19.1 mm) D218 1" (22.2 mm)
1" 25.4
D118Q 3/4" (19.1 mm) 7/8" 22.2
13/16" 20.6
3/4" 19.05
5/8" 15.9
9/16" 14.3
1/2" 12.7
1/4" 6.35
0 0
in. mm
Quik Tip Conversion Series
Simplify parts management and improve performance by converting all of your MIG guns to Quik Tip Contact Tips, Diffusers and either slip-on or
threaded Nozzles.
Find your MIG gun make and model on the left, then follow the chart to the right for parts needed to upgrade.
Slip-On Nozzles Threaded Nozzles
Gun Contact Gun Contact
Gun Model Adapter Insulator Diffuser Nozzle Gun Model Adapter Insulator Diffuser Nozzle
Manufacturer Tip Manufacturer Tip
No. 1 D1FQ
1380005 No. 1
No. 2 1380005 10012 D118Q
No. 2
ELC250 D114Q
ELC350 No. 3
1380012
Spraymaster® 250 No. 4
Tweco® Spraymater® 350 N1C12
Quik Tip Tuff-n-Lite Not D118QLL
D1F N1C58 Vl1N
ELC 450 Series 1 Supra® XT Required D114QLL
10012 D118 N1C34
EL 450 (HD Consumables)
D114 N1C34HD
EL 600 1380017 See pg.3 Spraymaster® 450
N1C58HD Tweco®
Supra® XT ELC250
(EL Consumables) D1FQ
ELC350
1380012 10012 D118Q
Spraymaster® 250
D114Q
Lincoln® Magnum 250 1380005 Spraymaster® 350
ELC 450 N1C12Q
Quik Tip
EL 450 D1FQ N1C58Q
Series 1
EL 600 1380017 10012 D118Q N1C34Q
Supra® XT D114Q N1C34HQ
See pg.3
Conversion Installation (EL Consumables) N1C58HQ
1. Install conversion adapter (if required). D1FQ
2. Install insulator cap over conversion adapter. Magnum 250 1380005 10012 D118Q
3. Trim liner to correct dimension for diffuser being used Lincoln® D114Q
(See Liner Trim Guidelines above). Magnum 300 Not D118QLL
VL1N
Magnum 400 Required D114QLL
4. Torque diffuser onto neck to approx. 12ft-lbs.
Not
5. Insert contact tip into diffuser and lock into position Miller® M25 10012 D118QMQ
Required
with a clockwise motion. Former TOUGH
6. Thread nozzle onto diffuser and tighten firmly by hand. GUN™ Semi-
Not D118QLL
Tregaskiss™ Automatic Series VL1N
Required D114QLL
or former Bernard
T-Gun™ Series
Quik TIp™ Contact Tips, Nozzles, and Diffusers are manufactured by Bernard™, Bernard™, Miller®, Tregaskiss™, Quik Tip™ and T-Gun™ are trademarks of Illinois Tool
Works, Inc. Other brands mentioned are for reference only and are the registered trademarks of their respective companies. Illinois Tool Works, Inc. is not affiliated with these
other companies.
Subject to Change – The information presented in this spec sheet is accurate to the best of our knowledge at the time of printing.
Please visit [Link] for the most up-to-date information.
Distributed By:
©2018 Bernard