2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
2002 ACCESSORIES & EQUIPMENT
Wireless Door Lock Control System - Diagnostics - RAV4
HOW TO PROCEED WITH TROUBLESHOOTING
NOTE: Troubleshooting of the wireless door lock control system is based on the
premise that the door lock control system is operating normally. Accordingly,
before troubleshooting the wireless door lock control system, first make certain
that the door lock control system is operating normally. Then perform the
troubleshooting in accordance with the procedures in CUSTOMER PROBLEM
ANALYSIS CHECK .
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 1: Displaying Troubleshooting Flow Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
CUSTOMER PROBLEM ANALYSIS CHECK
Fig. 2: Displaying Customer Problem Analysis Check
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
PRE-CHECK
Only wireless function (Remote control) will not operate. (If a new transmitter or a transmitter of the same type
that works properly with the vehicle is not available.)
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 3: Displaying Pre-Check Flow Chart (1 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 4: Displaying Pre-Check Flow Chart (2 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 5: Displaying Pre-Check Flow Chart (3 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 6: Displaying Pre-Check Flow Chart (4 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 7: Displaying Pre-Check Flow Chart (5 Of 5)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1. Inspect wireless door lock transmitter operation .
a. Using a screwdriver, remove the screw and cover.
b. Remove the battery (lithium battery).
c. Install a new or normal battery (lithium battery).
NOTE: When a new or normal battery is not available, connect 2 new 1.5 V
batteries in series, connect the battery (+) to the battery receptacle
side terminal and battery (-) to the bottom terminal, then apply 3 V to
the transmitter.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 8: Connecting 1.5 V Batteries To Transmitter
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. In the location which is approximately 1 M away from the driver's outside handle in the right
direction, check the transmitter operation by pressing the transmission switch on the surface of the
transmitter body.
Standard: Remote control of vehicle door lock can be operated.
NOTE: z The minimum operation distance varies according to an
operator, the way of holding and location.
z As weak electric wave is used, when there is strong wave or
noise in the used frequency, operation distance might be
shortened.
e. Install the battery (lithium battery).
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
f. Install a cover so that the O-ring is not distorted or slipped off.
g. Using a screwdriver, tighten the screw.
2. Check battery capacity .
NOTE: z Make sure to use the TOYOTA electrical tester.
z With the battery unloaded, whether the battery is available or not
cannot be determined on the test.
z When the transmitter is faulty, the remaining battery capacity might
not be checked correctly.
z On the lithium battery used for the transmitter, the voltage at more
than 2.5 V with the battery unloaded is shown on the tester until the
battery is completely consumed.
Accordingly when inspecting the remaining battery capacity in the
battery, it is necessary to measure the voltage with the battery
loaded (1.2 kohm).
a. Remove the cover by using a screwdriver.
b. Remove the battery (lithium battery) from the transmitter.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 9: Removing Battery From Transmitter
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Connect the lead to the (-) terminal of the transmitter and install the battery.
d. Connect the (+) tester to the (+) battery (lithium battery), and (-) tester to the lead respectively.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 10: Connecting Tester To Battery
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Press one of the transmitting switches on the transmitter for approximately 1 second.
f. Press the transmitting switch on the transmitter again to check the voltage.
Standard: 2.1 V or more
NOTE: z If the temperature of the battery is low, the precise
measurement is impossible.
If the test result indicates less than 2.1 V, conduct the test again
after leaving the battery on the place where its surrounding
temperature is at 18° C for more than 30 minutes.
z By auto power off function, the voltage becomes no load (more
than 2.5 V) in 20 seconds after the switch was pressed. So be
sure to read the voltage before 20 seconds.
z As high voltage might be shown once or twice after leaving the
battery, a judgement should be made with the voltage shown
from 3rd time onward.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
g. Disconnect the lead.
h. Set the battery (lithium battery) in the transmitter.
i. Install the cover so that the O-ring is not distorted or slipped off.
3. Inspect wireless door lock ECU circuit .
a. Disconnect the connector from the ECU and inspect the connector on the wire harness side as
shown in Fig. 12 .
Fig. 11: Displaying Wire Harness Side Of Wireless Door Lock
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 12: Displaying Connection Conditions
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If the circuit is not as specified, inspect the other circuit connected to other parts.
b. Connect the wire harness side connector to the ECU and inspect the wire harness side connector
from the back side as shown in Fig. 14 .
Fig. 13: Displaying Back Side Of Wire Harness Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 14: Displaying Connection Conditions
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If the circuit is as specified, replace the ECU.
If the circuit is not as specified, inspect the other circuit connected to other parts.
4. Replace transmitter (lithium) battery .
CAUTION: Special caution should be taken when handling each component, as
they are precision electronic components.
a. Using a screwdriver, remove the cover.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 15: Removing Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION: Do not pry out the cover forcibly.
NOTE: Push the cover with a finger as shown in Fig. 15 so that there makes
a clearance, then pry out the cover from that clearance.
b. Remove the transmitter.
c. Remove the battery (lithium battery).
CAUTION: z Do not push the terminals with a finger.
z If prying out the battery (lithium battery) forcibly to remove
it, the terminals will be deformed.
d. Install a battery (lithium battery) as shown in Fig. 16 .
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 16: Installing Battery
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION: Face the battery upward. Take care not to deform the terminals.
e. Assemble the transmitter to the key plate and cover.
5. Replace door lock ECU and transmitter .
CAUTION: When replacing the door lock ECU and transmitter, registration of
recognition code is necessary, because they are provided as a single
component.
a. Select which operation mode should be performed out of the following modes.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
z Add mode
z Rewrite mode
z Prohibition mode
z Confirmation mode
NOTE: z The add mode is used to retain codes which are already
registered when you register new recognition codes. This mode
is used when adding a transmitter. If the number of registered
codes exceeds 4 old registered codes are erased one by one in
the order of code being registered.
z The rewrite mode is used to erase all registered codes and
register only new recognition codes.
z The prohibition mode is used to erase all registered codes and
cancels the wireless door lock function. Use this mode when
the transmitter is lost.
z The confirmation mode to confirm how many recognition codes
are already registered before you register additional recognition
codes.
b. Follow the chart in Fig. 17 , Fig. 18 and Fig. 19 to register the transmitter recognition code at the
wireless door lock ECU.
NOTE: z When procedure is not as specified, the operation returns to
normal.
z Maximum 4 recognition codes can be registered.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 17: Displaying Transmitter Registration Flow Chart (1 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 18: Displaying Transmitter Registration Flow Chart (2 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 19: Displaying Transmitter Registration Flow Chart (3 Of 3)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
PARTS LOCATION
Fig. 20: Identifying Wireless Door Lock Control System Parts Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
PROBLEM SYMPTOMS
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Perform the troubleshooting of the circuit for the applicable problem symptom in the order given in the
chart below. Proceed to the page of each circuit.
NOTE: z Troubleshooting the wireless door lock control system is based on the
premise that the door lock control system is operating normally.
Accordingly, before troubleshooting the wireless door lock control
system, first make certain that the door lock control system is operating
normally.
z If the trouble still occurs even though there are no abnormalities in any of
the other circuits, check and replace the Wireless Door Lock ECU as the
last step.
PROBLEM SYMPTOMS
Symptom/Suspected Area See
All Functions Of Wireless Door Lock Control System Do Not Operate
Passenger Side J/B ECU TERMINALS OF ECU
Transmitter Step 1 under PRE-CHECK.
Wireless Door Lock ECU Step 3 Under PRE-CHECK.
Wire Harness .....
CIRCUIT INSPECTION
WIRELESS DOOR LOCK ECU CIRCUIT
Circuit Description
The signal from the wireless door lock ECU is input to the passenger side J/B ECU through RDA line.
The RDA line is diagnosed by the passenger side J/B ECU.
Wiring Diagram
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Wireless Door Lock Control System - Diagnostics - RAV4
Fig. 21: Displaying Wireless Door Circuitry
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Inspection Procedure
1. Check for harness between wireless door lock ECU and passenger side J/B ECU. See HOW TO
USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE .
OK: Go to next step.
NG: Repair or replace harness or connector.
2. Check wireless door lock ECU .
CHECK:
Replace the wireless door lock ECU and check if it recovers normally.
OK: It recovers normally.
OK: Failure of the original wireless door lock ECU.
NG: Proceed to next circuit inspection shown in problem symptoms table. See PROBLEM
SYMPTOMS TABLE .
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