Midea VRF Installation Quick Guide
Midea VRF Installation Quick Guide
Guide
A quick reference guide to all aspects of Midea VRF installation
28 10 16 50%-130%
33.5 12 20 50%-130%
40 14 23 50%-130%
45 16 26 50%-130%
53.2 18 29 50%-130%
56 20 33 50%-130%
61.5 22 36 50%-130%
68 24 39 50%-130%
73 26 43 50%-130%
80 28 46 50%-130%
85 30 50 50%-130%
90 32 53 50%-130%
96 34 56 50%-130%
101 36 59 50%-130%
106.5 38 63 50%-130%
113 40 64 50%-130%
…… ……. ……
50%-130%
180 64 64 5
Piping Distances
Mini VRF
Permitted Value Piping
Total Actual Length ≤ 100m Refer to Installation Guide for full design
18kw)
Equivalent ≤ 50m (8kw, 10.5kw)
≤ 70m (12kw, 14kw, 16kw,
18kw)
First Branch to Furthest IDU ≤ 20m
Height
Difference ODU Down ≤ 20m
NOTE: When the total equivalent length of liquid+gas lines is ≥ 90m, the diameter of the gas line must be increased
6
Piping Distances
Sideflow 20-26kw 40-45kw Piping
Total Actual Length ≤ 120m ≤ 250m Refer to Installation Guide for full design
Piping
Equivalent ≤ 70m ≤ 120m
NOTE: When the total equivalent length of liquid+gas lines is ≥ 90m, the diameter of the gas line must be increased
7
Piping Distances
V4+R Heat Recovery
40-45kw Piping
Total Actual Length ≤ 1000m Refer to Installation Guide for full design
Piping
Equivalent ≤ 200m
8
Piping Distances
V6 Heat Pump
40-45kw Piping
Total Actual Length ≤ 1000m Refer to Installation Guide for full design
Piping
Equivalent ≤ 200m
9
Piping Instructions
At least 1m between Ts
If the distance from the MS Box/Refnet to the IDU is greater than 10m, both pipe sizes
should be increased to the next sizes up. Decrease the sizes back down for the last 0.5m to
allow the flare connections
12
Piping Instructions
13
Comms & Power Wiring
• For indoor / outdoor unit power wire sizing and circuit breaker sizing, refer to
indoor/outdoor unit “Electrical Characteristics” of the applicable Midea
Manual
• All indoors/MS Boxes on one system should be powered by the same ring
main. This is to prevent coils from freezing on units that may lose power and
still receive liquid and also to prevent liquid hammering at the compressor 15
Communication Wiring
Heat Pump
H1,H2,E H1,H2,E
18
Central Controller Wiring
X,Y,E
19
Controller Wiring
X1 X2 X1 X2
23
Controller Wiring – WDC120G
MI Unit - 1 to 1 Installation
• Controller and fan coil are connected using the the infra red communication sockets on both the
controller and the fan coil unit
• The controller comes with a small fly lead cable for temporary connection. As the cable is jack
plugged both ends Midea UK will supply a 10m if this method of installation is required on a
permanent basis
• Maximum 20m length 24
Controller Wiring – WDC120G
MI Unit - 1 to Many Installation
25
Controller Wiring – WDC120G
MI2 Unit - 1 to 1 Installation
X1 X2 X1 X2
26
Controller Wiring – WDC120G
MI2 Unit - 1 to Many Installation
X1 X2
D1 D2
X1 X2 D1 D2
D1 D2
• Controller and master fan coil are connected using the X1 X2
& D1 D2 terminals
• Additional units are daisy chained from the master on D1 D2
terminals. Upto 16 units can be linked
• Please note – the D1 D2 terminal jack plug comes as part of
D1 D2
the IDU accessory pack inside the box 27
Controller Wiring – KJR27B
1 to 1 Installation
• Vacuum both pipes at the same time until a reading of 2torr or equivalent is achieved
• Once the desired level is reached add additional charge and open service valves
31
Pressure Test & Vaccing
V4 + R Heat Recovery
• With any heat recovery system it is imperative to make sure during leak testing and vacuum drying that the full
piping circuit is reached. Due to the amount of valves on heat recovery systems and the way these valves act
once powered, this can sometimes be tricky to guarantee on other systems. To make this as easy as possible for
Midea Heat Recovery systems we have two ways to guarantee that the appropriate valves are open and will
allow the full circuit to be reached:
• Power ON all fan coils units in the system. The expansion valves will all set to the standby position of open,
allowing the nitrogen/vac to pass the valve and complete the circuit
• Power ON MS Boxes and Condensers. Press SW4 until 000 is shown. Press SW1 (forced cooling button), UA
should be displayed and all MS box valves will fully open. All electrically controlled valves at the condensing units
will open as well meaning this mode can be used when recovering refrigerant from the system
32
Pressure Test & Vaccing
V4 + R Heat Recovery
• Test down all 3 pipes at the same time
• Test balance pipes (high gas balance and oil balance) for modular systems individually
• Go up slowly in increments of 5bar. Pause every 5bar for an audible check and pipe runs and a visual check of
the gauges
• Reach a maximum of 40bar
• Check all mechanical joints with leak spray
• Once you are satisfied there are no leaks leave pressure in for at least 24 hours
• Check pressure after 24 hours. If there is evidence of any leaks, start again. If there are no leaks blow nitrogen
off
• Vacuum both pipes at the same time until a reading of 2torr or equivalent is achieved
• Once the desired level is reached add additional charge and open service valves
33
Additional Refrigerant Charge
Mini VRF & Sideflow
Calculate the additional charge based on the diameter and length of the liquid line
34
Additional Refrigerant Charge
V5 & V6 Heat Pump
Calculate the additional charge based on the diameter and length of the liquid line
38
Commissioning Itinerary
Once the system is vacuumed, charged and valves open we are ready to set the system up ready for commissioning.
The steps are:
• Set the number of IDUs on the system via the switch on the condensing unit (explained in next chapter)
• Set the system to auto addressing mode using the appropriate dip switch (explained in next chapter). This may
already be set depending on the system. This isn’t required for V4+R.
• For V4+R Heat Recovery address the IDUs (explained in later chapter). Then Test Run (explained in later chapter)
• For Heat Pump systems simply Test Run the system (explained in later chapter). Addressing is automatic
39
Auto Addressing Settings
• Bit 1 ON
• Bit 2 OFF
SW3 Settings
1 ON Auto Address
OFF Manual
2 ON Clear Addresses
OFF Default
41
Auto Addressing – 120-160 1ph
• SW1 is used to set up the auto addressing
function at the condensing unit
• VRF Condensers should ALWAYS be set to
Auto Address even if you wish to change the
addresses manually at a later date
• Enabling auto address allows communication
with central controllers
• Bit 1 ON
• Bit 2 OFF
• Bit 3 OFF
SW1 Settings
1 ON Auto Address
OFF Manual
2 ON Clear Addresses
OFF Default
3 Reserved Reserved
42
Auto Addressing – 120-180 3ph
• SW7/SW3 is used to set up the auto
addressing function at the condensing unit
• VRF Condensers should ALWAYS be set to
Auto Address even if you wish to change
the addresses manually at a later date
• Enabling auto address allows
communication with central controllers
• Bit 1 ON
• Bit 2 OFF
SW3 Settings
1 ON Auto Address
OFF Manual
2 ON Clear Addresses
OFF Default
43
Auto Addressing – 200W-450W
PLEASE NOTE – ON THE ILLUSTRATIONS THE BLACK REPRESENTS THE SWITCH HEAD
• Move all Bits on the Dip Switch to the OFF position for auto addressing
• Once Auto addressing is set leave in this position even if you wish to manually change the addresses at a later
date
44
Auto Addressing – V5 & V6
S6 Dip Switch
The Dip switch is factory set to auto address
45
Condenser Settings
20-26kw
40-45kw
47
PCB Settings – ENC1/2/3
V4+R – Capacity / Outdoor Address
Dial Switch Content Note
48
PCB Settings – ENC1/2/4
V6 – Capacity / Outdoor Address
NOTE:
1. Black denotes the switch position.
49
PCB Settings – ENC3
Quantity of Indoors
You can set the number of indoor units
the system is looking for using ENC3
NOTE:
1. Black denotes the switch position
50
PCB Settings – S3
Silent Mode
You can select the Silent mode using S3
NOTE:
1. Black denotes the switch position
51
PCB Settings – S2
Night Silent Time
You can set the Night silent time using
S2
NOTE:
1. Black denotes the switch position
52
PCB Settings – ENC5 – V6
Silent Mode
You can select the Silent mode using
ENC5
53
PCB Settings – S4
Static Pressure Settings (N/A for Mini VRF & Sideflow)
You can set the static pressure of the
outdoor fans using S4
NOTE:
1. Black denotes the switch position
54
PCB Settings – S5
Mode Priority
You can set the mode priorities of the
system using S5
NOTE:
1. Black denotes the switch position
55
PCB Settings – S5 – V6
Mode Priority
You can set the mode priorities of the
system using S5
NOTE:
1. Black denotes the switch position
56
Commissioning
58
Commissioning - Test Running
V4+R Heat Recovery
• Once the dip switches are set, power on the
condenser and the fan coils (if not already
powered)
59
Commissioning - Test Running
V6 Heat Pump
Test function is accessed
using the commissioning
menu on V6 systems
Button Function
SW3 (UP) In the menu mode: previous and next
buttons for menu modes
60
Commissioning - Test Running
V6 Heat Pump
Only the master unit has the full menu
functions. Slave units only have error codes and
cleaning functions
62
IDU Addressing
• Press and hold the UP and DOWN buttons for 8 seconds to enter the Addressing menu
• To amend the address, use the UP and DOWN buttons to select the required address
and press the CONFIRM button to send it
64
IDU Addresses – WDC120G
Auto addressing using SW1 Forced Cooling from the condensing unit will address the IDUs in no particular order. After the
Test mode has ended you may wish to know the addresses or change the addresses. We can do this with either a hard
wired (when connected to one unit only) or infra red controller:
• When the backlight of the screen is off, press and hold BACK and FAN at the same time for 5
seconds
• Use UP and DOWN arrows to scroll to IDU ADDRESSES
65
IDU Addresses – RM12 Infrared
Auto addressing using SW1 Forced Cooling from the condensing unit will address the IDUs in no particular order. After the
Test mode has ended you may wish to know the addresses or change the addresses. We can do this with either a hard
wired (when connected to one unit only) or infra red controller:
• Hold TIMER ON, AIR DIRECTION, and OK buttons for 8 seconds to enter Addressing Mode
• Use the UP and DOWN buttons to select an address
• Press POWER button to ready the controller for the transfer Power indicator should appear
• Press FAN SPEED to send the address to the IDU. It should appear on the IDU display if it has been
successful
• Press MODE to interrogate the address. The current address will be shown on the IDU display
• Press and hold the UP and DOWN buttons for 8 seconds to enter the Addressing menu
• To amend the address, use the UP and DOWN buttons to select the required address
and press the Fan Speed button to send it
67
IDU Addresses – HRV units
Auto addressing using SW1 Forced Cooling from the condensing unit will address the IDUs in no particular order. After the
Test mode has ended you may wish to know the addresses or change the addresses. We can do this with either a hard
wired (when connected to one unit only) or infra red controller:
68
IDU/MS Box
Connections & Set up
• Page 70 Cassette PCB Connections
• Page 71 Compact PCB Connections
• Page 72 Ducted PCB Connections
• Page 73 Ceiling Floor PCB Connections
• Page 74 Wall mounted Connections
• Page 75 Cooling mode Temp. compensation
• Page 76 Heating mode Temp. compensation
• Page 77 Heating mode fan cycle
• Page 78 Cold Draft Preventation
• Page 79 Auto Restart
• Page 80 Static Pressure
• Page 81-82 Digital Displays
• Page 83-84 Parameter Checking
IDU Connections - Cassette
70
IDU Connections - Compact
71
IDU Connections - Ducted
72
IDU Connections – Ceiling Floor
74
IDU Field Settings
Cooling Mode Temperature Compensation
0°C (default)
Cooling Mode
SW1_1
Compensation
2°C
Using this setting the indoor unit can target a temperature that is lower than the set
temperature
For example a setpoint of 21°C with the compensation of 2°C would target a set point
of 19°C (as sensed at the unit)
75
IDU Field Settings
Heating Mode Temperature Compensation
Switch Setting Switch Positions Description Since warm air rises and units
Example are often installed at ceiling
height, the sensed
Temperature compensation is 6°C (default) temperature at the unit can be
higher than that of the actual
reading at ground level. We
Temperature compensation is 2°C
Heating Mode can compensate for this using
SW6 Temperature this field setting
Compensation Temperature compensation is 4°C
A set point of 24°C with the
default field setting will aim
Temperature compensation is 0°C for a unit return air temp of
30°C
76
IDU Field Settings
Heating Mode Fan Cycle
The logic of the fan cycle once the set point has been reached in heating mode can be changed to suit the end users
preference
77
IDU Field Settings
Cold Draft Prevention
In heating mode you can select at what coil temperature you would like the fan to begin cycling. This allows you to
prevent cold air being recirculated after defrost cycles
78
IDU Field Settings
Auto Restart
Enabled (default)
J1 Auto Restart
Disabled
This function can ensure that, in the event of a power outage, the indoor units
automatically restart once the power returns. The restart of the units is staggered to
prevent all units starting simultaneously
79
IDU Field Settings
Static Pressure
Switch Setting Switch Positions Description Cap. Mode 1 Mode 2 Mode 3 Mode 4
Mode 2
80
IDU Display – Appearance
81
IDU Display– Normal Output
Display Output
Unit State
Light/Icons Digital Display
Standby OPERATION light flashes
Auto Restart Delay slowly
82
IDU Display – Parameter Output
Parameter Parameter Remarks By pressing the manual button
No. you can cycle through the
1 Communication Address 0-63 parameters in the table
2 Capacity as set on switch ENC1 Unit: HP Communications address and Network address are
the same value
3 Network Address 0-63
4 Set Temperature
5 Indoor Ambient Temperature Min Value: - 9°C
6 RESERVED Min Value: - 9°C
7 Indoor heat exchanger mid-point temperature Min Value: - 9°C
8 Indoor heat exchanger outlet temperature Min Value: - 9°C
9 Most Recent Error code “E-” is displayed in no error has
occurred since the unit was powered
on
10 - -
83
MS Box Display – Parameter Output
Parameter Parameter By pressing the check button
No. you can cycle through the
1 Quantity of indoor units connected to this port parameters in the table









