DM Series Equipment Operation Manual
DM Series Equipment Operation Manual
2. General Information
2.1 General Information ........................................................................................... 11
2.2 DM Series Multi Processor working Procedures................................................13
2.3 DM Series Crusher working procedures ............................................................13
2.4 DM Series Shear working procedures ...............................................................14
2.5 Imperative Action Signal ....................................................................................16
3. Operation
3.1 Operation ...........................................................................................................17
4. Installation
4.1 Installation ..........................................................................................................21
4.2 Preparation before operation .............................................................................22
4.3 Setting Pressure ................................................................................................23
4.4 Mounting and Dismounting ................................................................................24
4.5 Coupling & Uncoupling Arm (Quick Change Type Multi-Processor) ..................25
III
CONTENTS
5.14 Replacing tooth ..................................................................................................46
5.15 Inspecting cylinder .............................................................................................47
5.16 Replenishing Oil and Changing filter..................................................................47
6. Troubleshooting Guide
6.1 Troubleshooting .................................................................................................48
7. Warranty Policy
7.1 Terms of warranty ..............................................................................................49
7.2 Limitations of warranty .......................................................................................49
7.3 Standard Repair Warranty..................................................................................50
7.4 Exception of warranty ........................................................................................51
8. Customer’s Reports
8.1 Receiving Inspection Report ..............................................................................52
8.2 Delivery report....................................................................................................54
8.3 Service Report ...................................................................................................56
IV DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
INSTRODUCTION
INSTRODUCTION
■ Thank you for purchasing our products ; Crusher, Shear and Multi processor.
■ Our company has developed a state-of-the-art hydraulic attachments since 1989, and our
products play a major role in quarries and various construction sites, such as building
disassembly, breaking up roads, housing land development, sewage system and so on.
■ This manual has come out for your understanding of products and its safe operation.
It contains safety guide, maintenance information, proper operating method, technical data,
and etc., which are useful in installing, operating and maintaining our products with various
kinds of wheel or track type excavators, back-hoes loaders.
■ Daemo has manufactured various attachments with precious and updated technology and
well skilled workmanship, for example, hydraulic crushers are made up of a small number of
parts with simple structure and excellent maintenance.
■ Excellent durability, reliability, and trouble-free operation resulted from the above features,
and they give you much more profits and good performance for your job.
■ Although we make our products that we can be proud of, if you are not accustomed to
operating properly, there may be unexpected accidents or disorders, onsequently the
performance and efficiency of the products will be dropped down sharply.
So you must read this manual carefully and thoroughly to keep operating well and the
products need to be maintained periodically and operated correctly for good condition.
■ First of all, you ought to read and study this manual for your safety. It will inform you of
hazards and how to avoid them. If you have questions about the products and manual,
please contact us or our agents. Every time you want to replace any of the spare parts,
please make sure you use DAEMO genuine parts. We do not guarantee any damages,
disorders, and injuries caused by your mistake.
■ We wish you get more profits with our products and thank you again for your purchasing.
5
1 Specification & Suitable Equipment
1) Fixed Crusher
DMC140 DMC180 DMC210 DMC300
ITEM
Welding Bolting Welding Bolting Welding Bolting Welding Bolting
Kgf/cm
2
280 280 320 320
Operating Pressure
psi 3,983 3,983 4,552 4,552
2) Rotating Crusher
DMC140 DMC180
ITEM
Welding Bolting Welding Bolting
mm 780 890
Max. Opening Width
inch 30.7 35.0
Kgf/cm
2
320 320
Operating Pressure
psi 4,552 4,552
6 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
1.1 Specification & Suitable Equipment
3) Shear
Model
ITEM
DMS250 DMS300 DMS330 DMS360 DMS400
Kgf/cm
2
320 320 320 320 340
Operating Pressure
psi 4,550 4,550 4,550 4,550 4,836
Model
ITEM
DMS550X DMS700
Kg 6,800 8,100
Operation Weight
lb 14,991 17,857
mm 802 896
Max. Opening Width
inch 31.8 35.3
mm 5,050 5,480
Overall Length
inch 198.8 215.7
mm 400+350 500+400
Cutter Length
inch 15.7+13.8 19.7+15.7
Kgf/cm
2
340 340
Operating Pressure
psi 4,836 4,836
7
1 Specification & Suitable Equipment
4) Multi Processor
Model
ITEM
DMP130 DMP230 DMP230 DMP330 DMP330 DMP330
CFS CMS SM CMS CML SM
Kg 1200 1680 1760 2800 2860 2950
Operation Weight
lb 2646 3704 3880 6173 6305 6504
Max. Cutting Force ton 251 577 344 584 452 472
Kgf/cm
2
280 320 320 320 320 320
Operating Pressure
psi 3,983 4,552 4,552 4,552 4,552 4,552
Kgf/cm
2
160 160 160 160 160
Motor Set Pressure
psi 2,275 2,275 2,275 2,275 2,275
Hydraulic
LPM 36~40 36~40 36~40 36~40 36~40
Motor Motor Oil Flow Rate
GPM 9.5~10.5 9.5~10.5 9.5~10.5 9.5~10.5 9.5~10.5
Revolving Speed RPM 16~18 16~18 16~18 16~18 16~18
8 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
1.1 Specification & Suitable Equipment
Operating Weight kg/lb 2,900 / 6,393 2,820 / 6,217 2,826 / 6,230 2,698 / 5,948
Opening Width mm/inch 875 / 34.4 940 / 37 945 / 37.2 480 / 18.9
Width Upper Jaw mm/inch 80 / 3.2 80 / 3.2 316 / 12.4 120 / 4.7
Width Lower Jaw mm/inch 426 / 16.8 500 / 19. 490 / 19.3 352 / 13.9
Cutter Length mm/inch 200+200 / 15.7 200 / 7.9 200 / 7.9 300+250 / 11.8+9.
Operating Pressure
2
kgf/cm /psi 320 / 4,551
Rotation Pressure
2
kgf/cm /psi 160 / 2,276
6) Car-Dismantler
Model
ITEM
DMCP50 DMCP50R DMCP140R DMCP230R
Operating Weight kg/lb 360 / 793.6 380 / 837.7 870 / 1,918 1,800 / 3,968.3
Cutter Length mm/inch 120 / 4.7 120 / 4.7 225 / 8.8 225 / 8.8
Operating Pressure
2
kgf/cm /psi 250 / 3,556 250 / 3,556 320 / 4,551 320 / 4,551
Rotation Pressure
2
kgf/cm /psi - 160 160 160
9
1 Specification & Suitable Equipment
MODEL
DMP250Q
DMC180(B),
DMC300(B),
DMC140(B), DMC210(B) DMS360, DMS550X(3rd)
DMC330R(B)
DMC180(B), DMC230R(B) DMS550X(2nd)
DMS300, DMS330
DMP250Q
DMP330
R130W, R130W-3
R200W, R200L R280LC R360LC-3
R130LC-3,
HYUNDAI R210LC-3, -7 R290LC-3, -7 R420LC-3, -7 R520LC
R160LC-3
R250LC-3, -7 R320LC-3, -7 R450LC-3, -7
R170W-3
EW130, EC140B,
VOLVO EC210B, EC240B EC240B, EC290B EC360B
EW170
CATERPILLAR 315, 317, M318 320(L), 322(L) 325(L), 330(L) 345, 350(L) 350
SK200LC(MKV)
KOBELCO SK120LC, SK120 SK300 (MKII) SK400LC (MKIII)
SK220LC(MKV)
MH6
O&K SH145 RH9, RH12 RH20
RH6
PC250LC-6, PC300-
PW130-6 PC180-6, PC200-6 PC380LC-6
KOMATSU 5
PC150, PC160-6 PC210-6, PC240-6 PC400-5, PC450-6
PC340-6
EX120, EX150
HITACHI EX200, EX220 EX270, EX300 EX400
EX160WD
MS210, MS230
MH3, MH4, MH5
MS240, MS270
MITSUBISHI RH3, RH4, RH5 MS140, MS180
MS280, MS300
SM110, SM120
E180, E240, E300
10 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
2.1 General Information
1) Serial number
The serial number stamped on the metal name plate is important for repairing and ordering
spare parts.
We make our products very precautious under stern quality control, when the products run out
of order, the number must be presented to our shop for maintenance or repairing.
Therefore, you have to keep in mind the serial number for the specific product, which is usually
located on the center of the main body or the side of the equipment
2) Clothing
You can be injured if you do not wear proper clothing. Loose clothing can get caught in the
machine. Also wear protective clothing to suit the job. For example, you have to wear a safety
space helmet, safety shoes, safety glasses, well-fitting overalls, ear-protectors and industrial
gloves. Please, do not wear a necktie or scarf and do not keep long hair restrained.
3) Lifting equipment
The use of improper lifting equipment can cause injury. You should know how to use the
equipment, and the equipment should be strong enough for your job.
Make sure that lifting equipment is in good condition, suitable for the job and complies with all
local regulations.
4) Safety
This manual is a guide to the safe operation and maintenance of your DAEMO products.
Before installing, operating or maintenances of the products, you must read this manual
carefully, and keep the manual with the DAEMO attachments.
DAEMO products are oversized boulders, demolishing reinforced structures, pulverizing
concrete and quarrying rock, etc., which is hard work. To use correctly, you should be a skilled
operator of the carrier machine.
Do not use or install the equipment until you can use the carrier machine.
Please do not rush learning the job, take your time and learn safely.
Hydraulic fluid at operation is dangerous. Before disconnecting or connecting hydraulic hoses,
stop the carrier engine and release pressure trapped in the hoses. When leaving equipment
please put the equipment should be lowered and engine off.
5) Practice
If you carry out unfamiliar operations without practice, you and others can be seriously injured.
Practice will do on a clean area, and keep other people out.
If you perform new operation, be sure you can do them safely.
11
2 General Information
6) Communications
Poor communications can cause accidents. Work site is usually noisy, so do not rely on
spoken commands. If you are working with other people, make sure they understand your
hand signals. Keep people away, and inform them of what you will be doing.
7) Work site
Before working, check for potholes, weak ground, hidden rocks etc., and mark the position of
underground utilities such as electric cables, and water or gas pipes, etc, if you are be working
on a road near to them. Banked material and trenches are dangerous area too.
Please do not work near the banks and trenches where there is a danger of collapse.
And dangerous area must be clear of bystanders at all time.
8) Safety barriers
In public places, or when your visibility is reduced, place barriers around the machine to keep
people away. If there is no safety barriers, you must obtain the excavating working area to
operate safely.
The products are suitable for major heavy excavators and construction work.
As you know, the construction site is always dangerous, thus you should be alert for hazards.
Death or serious injury results from improper use, repair or maintenance.
Finally, if there is anything you do not understand, ask your DAEMO Service Center for advice.
Never assume anything you do not understand. Operator may do only the permitted
maintenances listed in the manual.
12 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
2.2 DM Series Multi Processor working Procedures
1) Crushing work
First, open the crushing arms, and then hold an object with the tooth that is at the end of the
crushing part and operate the crusher. When crushing the beams, keep the crushing arms in
parallel with the object to keep crusher away from wrench.
This wrench causes damage to body and arms.
3) Swiveling
-Motor Rotate Type
This hydraulic motor is used for rotating main body of multi processor.
It turns both clockwise and counterclockwise.
If the pressure is beyond limits when rotating, a protector operates to prevent damage.
4) Work range
You can freely work within the range of the multi processor arm.
Operate the multi processor at the correct position by operating the shovel boom and arm at
the same time.
1) Crushing work
First, open the crushing arms, and then hold an object with tooth that is at the end of the
crushing part and operate the crusher. When crushing the beams, keep the crushing arms in
parallel with the object to keep crusher away from wrench.
This wrench causes damage to body and arms.
4) Work range
You can freely work within the range of the crusher arm. Operate the crusher at the correct
position by operating the excavator boom and arm at the same time.
13
2 General Information
1) Cutting work
First, open the cutting arms, and then grasp an object with the tooth that is at the end of the
cutting part and operate the shear. The iron bar should cut in a straight line.
3) Swiveling
- Motor Rotate Type
There is a hydraulic motor in DMS250, DMS330, DMS300, DMS360 and DMS550X.
This motor is used for rotating main body of the shear.
It turns both clockwise and counterclockwise.
If the pressure is beyond limits when rotating, a protector operates to prevent damage.
4) Work range
You can freely work within the range of the shear arm.
Operate the shear at the correct position by operating the shovel boom and arm at the same
time.
14 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
2.4 DM Series Shear working procedures
CAUTION
For operating the attachment with the swivel locked, set the cutting arm so as to be perpendicular to the object.
If any abnormal force is applied to the shear, the lock pin that serves as a safety device will be broken to protect
the shear.
Do not use the shear to hit at concrete, etc., or as a level.
The crusher may be damaged.
CAUTION
When the crushing and cutting arm is locked, the cylinder rod is exposed. Avoid contact with any concrete blocks,
iron bars, etc. Do not insert reinforced bars or etc between the crushing arm and the cylinder rod device.
The cylinder rod may be damaged. Do not operate the cutting arm with the bucket cylinder set at the stroke end.
The guide ring, etc. of the hydraulic excavator may be damaged.
Do not cut steel materials beyond the capacity of the attachment.
Do not cut iron bars, etc with any part other than cutter of the attachment.
The attachment may be damaged.
CAUTION
Do not operate the attachment with the weight of the hydraulic excavator applied to.
Take care not to allow the end of the attachment to intervene with the boom bottom plate or boom cylinder when the
attachment holds the arm. When the crushing arm of the attachment is rotated to be opened, it may come into
contact with the cabin. Avoid it.
15
2 General Information
16 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
3.1 Operation
3.1 Operation
1) Do not operate the DAEMO Attachments when the excavator cylinder rods are extended to their ends of
stroke. If a large force is exerted to the fully extended cylinder, the excavator links and other parts may be
damaged, bent or cracked.
17
3 Operation
3) Do not press the DAEMO Attachments against the ground when the excavator turns around.
Otherwise, excessive force is applied to the arm and pins, causing damage and problems.
4) Place the hydraulic excavator on a flat area where it can stand stably and firmly.
If the excavator is inclined, the excavator arm is subjected to excessive force and the arm may be
cracked or twisted.
18 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
3.1 Operation
7) Do not run or swing the excavator while the DAEMO Attachments holds an object.
With some excavators, the ends of the arms may open and release the object. This is dangerous.
8) When the excavator travels with the DAEMO Attachments, be sure to open the ends of the arms. This
protects the piston rod against damage.
9) When leaving the excavator, put the DAEMO Attachments on the ground and stop the engine.
19
3 Operation
CAUTION
Close the front screen or splinter protection on the driver’s cab to prevent possible injury
from flying rock splinters during operation.
If noise levels exceed 90dB(A), every person in the surrounding area, including the
excavator driver must wear ear protector, and breathing protection.
The hydraulic DAEMO attachments should be operated from the driver’s seat and should
not be put into operation until both the excavator and attachments are in the right position.
Stop the hydraulic DAEMO attachments immediately if one goes into the dangerous area,
which is much larger for attachments operation than for excavator operation due to the risk
of flying rock.
Make sure all the adjustments are properly made, and use only the completely assembled
attachments.
Do not operate while under the condition of any drugs and alcohol.
When exiting the carrier and making maintenance and repairs, insure stable work
conditions, and equipment should be lowered.
20 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
4.1 Installation
4.1 Installation
1) Put the DAEMO Attachments on wooden square bars laid on the flat ground.
2) In the condition of turning off stop valve of excavator, adjust setting pressure for cylinder line and motor
line.
Please refer to chapter 2 for specific values respective.
When adjusting all kinds of pressure, please follow the advice by our A/S person or authorized personnel
has made.
3) Stick to the excavator with two-bracket pin, and fasten bolt and nut together with stop ring.
During assembling, pay attention to keep the straightness of both bush and holes of excavator using hand
signal.
4) Open the union cap of stop valve and connect hoses of the shear.
At this time, the oil residue in pipes is subject to flow out, so prepare an empty box to capture the flowing
oil.
5) Turn on the stop valve and operate crusher after warming it up efficiently.
6) In case of motor type, please set the flow rate for motor in order to acquire proper revolution per minute,
3~6 rpm, with reference to chapter 2 for motor setting pressure.
7) If the excavator has quick coupler system, please stick DAEMO Attachments to excavator in accordance
with installation method of quick coupler manufacturers.
8) After completing all of the above, please fill in the delivery report and send it to us.
21
4 Installation
1) Check the amount of hydraulic oil. If necessary, replenish the hydraulic oil of the same brand.
3) Before the operation, check that all bolts and nuts are tight. Loose bolts and nuts may cause problems
such as oil leakage, bolt breakage and screw thread damage.
5) Operate the shear series without load and check for any abnormalities.
Also check for oil leakage.
22 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
4.3 Setting Pressure
1) Multi-Processor
2) Crusher
3) Shear
23
4 Installation
CAUTION
The cutter blade and main unit of the crusher are designed for cutting objects.
Do not make them to be overloaded with big objects. Otherwise, the cutter blades and
the main unit of the DAEMO Attachments can be seriously damaged.
24 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
4.5 Coupling & Uncoupling Arm (Quick Change Type Multi-Processor)
2) Insert Pin from the upper body part into the Hook as
the picture describes.
3) Lift the front body up to the upper side, and insert the
Arm’s hook into the body part as the picture
describes.
25
4 Installation
26 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
4.5 Coupling & Uncoupling Arm (Quick Change Type Multi-Processor)
27
5 Inspection & Maintenance
The machine’s operating efficiency and service life depends on whether daily lubrication and inspection of
the machine has made without fail. Care should be exercised on the following points during maintenance.
1) Ground the DAEMO attachments and stop the engine during inspection.
2) Prior to inspection and maintenance, operate all the control levers of the hydraulic excavator throughout
the entire stroke to completely remove the residual pressure within the hydraulic piping.
If any residual pressure remains, the DAEMO attachments may move in unexpected direction or the work
oil may jet out during inspection.
3) Close the crushing arm as practicable as possible during the maintenance or inspection of the DAEMO
attachments. If the maintenance or inspection is made with the arm left open, the safety measures should
be taken to prevent the arm from lowering suddenly.
4) Genuine parts should be used for the replacement of the DAEMO attachments parts.
5) Clean the grease fitting and remove soil and dust before lubrication.
28 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.2 Lifting Points
1) Multi-Processor
2) Crusher
3) Shear
29
5 Inspection & Maintenance
4) Car-Dismantler
30 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.3 Main points of inspection and maintenance
See the instruction manual of hydraulic excavator for other parts than the DAEMO product.
1) Shear frame
Check it for damage at every 120 hours
2) Hydraulic cylinder
Check it for oil leakage or cylinder damage at every 120 hours.
3) Piping
When using DAEMO Attachments with a hydraulic excavator, you need a hydraulic piping. If the hydraulic
excavator has hydraulic breaker piping, some of the piping can be used as they are.
However, the piping and hydraulic circuit can differ depending on the models of the excavator.
Therefore, be sure to contact our local sales agency. When you finish working, you should check it for oil
leakage or damage on the piping and its connection at every 120 hours.
5) Pin bush
Check the pin bushes for wear or burring at every 120 hours.
7) Swivel
Check the king nut tightening the swivel bracket and the main body’s rotary connection for any slack at
every 120 hours. Further check the stopper metal and other bolts, etc. of the king nut for any slack.
31
5 Inspection & Maintenance
1) Multi Processor
2) Crusher
3) Shear
DMS360 DMS400
Cylinder Motor Cylinder Motor
Size (mm) 25.4 12.7 31.8 12.7
Torque(kg-m) 28 12 34 12
DMS550X DMS700
Cylinder Motor Cylinder Motor
Size (mm) 31.8 12.7 31.8 12.7
Torque(kg-m) 34 12 34 12
32 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.5 Hose size & Fitting torque
4) Car-Dismantler
DMCP50 DMCP50R
Cylinder Motor Cylinder Motor
Size (mm) 12.7 - 12.7 12.7
Torque(kg-m) 12 - 12 12
DMCP140R DMCP230R
Cylinder Motor Cylinder Motor
Size (mm) 12.7 12.7 25.4 12.7
Torque(kg-m) 12 12 28 12
33
5 Inspection & Maintenance
DMP230
NUMBER BOLT SIZE TORQUE(kg-m)
1-1, 1-2 M12 12
1-3, 1-4, 1-6, 1-7, 1-8, 1-9 M16 30
1-5 M20 55
34 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.6 DM Series Multi processor Inspection & Maintenance
DMP330
NUMBER BOLT SIZE TORQUE(kg-m)
2-1, 2-2 M12 12
2-3, 2-4, 2-6, 2-7, 2-8, 2-9 M16 30
2-5 M20 55
35
5 Inspection & Maintenance
36 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.8 DM Series Shear Inspection & Maintenance
37
5 Inspection & Maintenance
38 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.9 DMS400, 550X, 700 Inspection & Maintenance
DMS550
NUMBER BOLT SIZE TORQUE(kg-m)
12 M8 3
3, 7, 9, 10 M12 12
6 M14 20
2, 5, 11 M16 30
1, 8 M18 / M20 41 / 55
4, 13, 14, 15 M24 78
39
5 Inspection & Maintenance
40 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.11 DM Series Car-Dismantler Inspection & Maintenance
41
5 Inspection & Maintenance
42 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
1-3) Replacement of bolting torque (DMCP230R)
CYLINDER / BODY
CONNECTION
ARM / BODY
CONNECTION
43
5 Inspection & Maintenance
A force of 100 ton or more is repeatedly applied to the pins and bushings. Hence, it is essential to grease
the pins and bushings before the start of the day's work. Grease lubrication positions are both ends of the
trunnion, both of the frame pin or both ends of the frame pin and the crevice pin of the piston rod and
rotating position.
44 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.13 Replacement of the cutter blade
1) Replacement time
The cutter blade should be replaced at every 2 months.
45
5 Inspection & Maintenance
If the tooth is worn, remove it by gouging and gas gouging. Install a new tooth by welding using a high
tension steel magnesium, welding solid wire, or a high tension steel welding coated electrode 60cm2
Conduct multi layer welding about 10 to 15 layers, the layers must be continuous from the first to the last
layers.
Before welding, preheat both the tooth and the base material to 150 C.
Provide sufficient pre heating in winter.
Checking the ends of the teeth and the arms for wear and build up welding.
The arms are also wear-off parts. Although they are made of wear resistant material, they will wear when
used for crushing concrete lumps.
If worn arms are used, the machine can not deliver sufficient crushing force and the arms may be
damaged seriously.
Careful maintenance such as build-up of the teeth prevent serious problems and ensures the maximum
crushing performance at all times.
46 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
5.15 Inspecting cylinder
Unlike the tooth and cutter blade, the packing in the cylinder cannot be inspected visually.
It is therefore recommended that the packing be checked once a year.
The cylinder should be overhauled by a machine shop designated by us.
Oil replenish
Refill hydraulic after 250 hours operation from the first installation and refill every 500 hours.
Line filter
Change after 50 hours from the first installation and change every 125 hours.
CAUTION
2. Piston rod should be greased and retracted into cylinder to keep from damage and rusted
Cutter blade of them should be coated with anticorrosive.
3. Fittings at excavator and crusher are sealed with union cap to prevent contaminator from
getting into pipes.
5. If the crusher is stored more than 6 months, please check all seals and bolts before operating.
47
6 Troubleshooting Guide
6.1 Troubleshooting
1) Abnormal force
Check Point Reason Remedy
Setting pressure Shortage of pressure and oil flux, Adjust pressure and change
Oil leakage in cylinder seal breakage
Check oil flow rate and Adjust pump pressure and
Jaw opening and closing time
leakage in cylinder flow rate and Change seal
48 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
7.1 Terms of warranty
1) Trouble caused by foreign materials that were flowed in the hydraulic system
2) Trouble caused by contamination of hydraulic oil or fluids.
3) Trouble caused by using parts other that those of genuine Daemo products.
4) Trouble caused by modifications of product that were not authorized or approved by Daemo.
5) Trouble caused by negligence of operation, inspection or maintenance procedure that was described
in the Daemo’s manual.
6) Trouble caused by excessive operation than designed operation capacity.
7) Small transformation or external color changes only with the passage of time.
8) Trouble caused by drop of product during the transportation.
9) When serial number of product was damaged or altered.
10) Normal wear of items described but not limited to the following lists only except for defective material
or poor workmanship.
Wear bushings
Cylinder seal kits
Fasteners (bolts)
Cutter blades, Cutter Tooth
Fitting hose
Any parts generally expected to wear during the operation of equipment.
49
7 Warranty Policy
Expiration of warranty depends on whether 12 months or 1,000 operation hours comes first.
In case of exporting, we regard the warranty period as 15 months starting from shipping date even
though the product has not been used.
50 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
7.4 Exception of warranty
2) When the customer or the dealer notify to claim under warranty, he or she must provide
Daemo with completed service report along with the product and any other available
evidences like photographs.
3) Daemo has the right to inspect the damaged parts and, if Daemo request the customer to
send the damaged part back, the customer or dealer must comply with the request.
4) Repair works under warranty is limited to the replacement of damaged parts or compensate
with part price. No downtime expenses, labor charge for travel time, transportation expense,
or mileage charges will be accepted.
5) After sales service have been finished by the Daemo s nominated service engineer, service
agent or dealer, labor charge for repair work will be accepted for nominated service agent or
dealer, and labor charge is limited to only working time for replacing parts or remedy product.
This will be applied to Daemo s standard principle.
6) General inland and sea transportation charge of product will be accepted but special
transportations such as air courier or express delivery should be approved by Daemo prior to
shipment.
Warranty Succession
With the purchase or donation within warranty term, the rest of warranty term will be transferred to
new ownership.
51
8 Customer’s Reports
Note :
Receiving date : Date picking up the unit or parts
Inspection date : Date distributor's inspecting them
Model : Model name of the unit
Serial No.: Serial No. of the unit.
Paint : Paint condition
Spare parts : Check the condition of spare parts and some missing parts.
Tool box : Check if there are some missing tools
Inspector's comment : Describe further missing parts and their conditions also customer's comment for
the unit or parts if they have delivered out already.
52 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
8.1 Receiving Inspection Report
53
8 Customer’s Reports
1) Base Carrier
Maker/Model : Manufacturer and model name of the carrier Operating Weight Operating Hours :
Actual operating hours at time of Date delivered out DAEMO product.
Oil filter - If there is it mark "Y", if not mark "N" If there is no or its condition is bad, DAEMO
product should be troubled easily.
Therefore please recommend customer to install it in or change new one.
Others : Performance or Condition of Engine and Hydraulic pump
2) DAEMO Attachment
Model & S/No. : Model name and Serial No. of the DAEMO product.
Operating Pressure : Actual operating pressure
Relief set Pressure : Actual relief valve setting pressure for DAEMO product.
Operating Oil Flow : Actual required operating oil flow
Operating Pressure for motor : Actual required operating pressure for motor
Operating Oil Flow for motor : Actual required operating oil flow for motor
3) Warranty period
Warranty start : Date DAEMO product delivered
Expired date : Date to be 6 months from the date delivered to the final customer.
Hours : 1000 hours from the date delivered to the final customer
54 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
8.2 Delivery report
55
8 Customer’s Reports
56 DM Series CRUSHER / SHEAR / MULTI PROCESSOR / MULTI PROCESSOR(Quick Change Type) / CAR DISMANTLER OPERATION MANUAL
8.3 Service Report
57