SULZER
Standard Chemical Pumps
ISO 2858
cc : CCV
(Horizontal) (Vertical Submerged)i) GG Back Pull-Out Design
The pump arrangement with feet on casing and flanged bearing assembly permits simple dismanti
of rotor assembly by using spacer type coupling. All the rotating parts most subject to wear & tear can
removed without disturbing the piping, the casing or the motor. If desired, a standby replacement assembl}
may be substituted and the unit set to work again with minimum delay.
The original assembly may be repaired at convenience under ideal shop conditions. Since the casing and
motor are undisturbed during the whole operation, no realignment is necessary after reassembly.
Ee
I
=
T=
=
Dismantle the coupling guard and spacer and unbot Withdraw the roter ascombly from the pump
the suppor foot from the base plate. Remove the casing. The pump casing, piging connections
nuts securing the rotor assembly to the pump casing. and the motor need not be disturbed.
‘CC’ CUT SECTIONSpecial Construction
Semi-Open
Impeller
with replaceable
wear plate for fluids
having clogging
tendencies.
Centre .
Mounted Casing
recommended for pumping
temperatures beyond 177°C.
\ Jacketed
7 Stuffing Box
for handling fluids at
high temperature, especially
designed to coal along the
shaft, saves heat-loss
from pumped fluid.
Reinforced
Bearing Assembly
for higher thrust capability.
Roller bearing at the inboard end and
two single row angular contact bearing at
the outboard end keeps the shatt end-play
within permissible limits.
; Oil Bath Cooling
Heating Chamber recommenced for pumping
+ oncasing and stuffing box to handle congealing temperatures in excess of 175°C.
fluids which have to be pumped close to their and is a must beyond 260°C.
solidifying temperature where intensive heating is Provision of cooling coil ensures
required on both sides of the casing. most effective cooling.Part List-Normal Construction
ziz00,,|, 21100, | sas00,| sao | sor.00 | sa700,
203.00" fad gaan > st00 91 saz 00 7” 533.00
30.
nar | eon arn
dal bra waren
Poe
7 exsme as Lar a pst
3 Jensina WEARERS ei [ es] seroren | a ae poste.
= frureccen ef es ees | ren | nas peer.
Wiis | 23 _[[Link], CASING TORDAPIER sre —T em
+ JaOAPTER a
201 + |STUFFINGBOX COVER cS ae ary
300-235 | —Ze_|STUD-RUT ST. GO¥ COVERTOGIARD air
3a5-261_| + —GLanb, NORWALFORPAGRED BOR MECH GERLGLANS |G 316 CF ow was poaTEE
aioot sore] + —Iswarr-sceeve | ae] — siereren [05s poste
ou + Jorriecron Fe wETALLIC
7a 1 Piva, $1. sox EXTERNAL SEALING Ta, 7a pasTSe
as [4 TERN FING 1 a2) postst
ie + [GAus-ScRew.ST_SOXSELF-SEAUNG a23 Fosse
En SHAFT
Sea> [= [retanana ina
os ee
307 +] 2 ANGULAR CONTACT SEARING REINFORCED CONSTAUCTION
508-7 | 1 —JEVLINGRICAL ROLLER SEARING REINFORCED CONSTRUCTION
| sa. 1 JonsKer, SHaFTSUeve -
S10 7 |IWPELCERREY wT EE PSTEC
sir 3 [onsKer, iPeLleR ROT
ere = finreucennor ay Ta pase
Sie= [> — [Renn ING
Si) | 2 —Jotanina coven
Sis] S12 SCREW. BEARING COVER TO BEARINGHOUSING
ser} = SEAL
en Ee OT
Sense] 2 [sive mut. Beanies nOUSNS TO ROAFIOR rear
G3 | + Joennmea on Daan PLD sree
Se + Jeonstanr cever nem ES
S30 [ + Jonearner STEEL
ssa] *+_ [support roor STEEL
533] + |Wex, BOLT, BAG HSG_TOSUPFORTFOOT STE
see | + [tock nur STEEL
588 1 ]lock wasn SPRING STEEL
‘CASING DFA & GUAGE CONNECTIONS SUPPLIED ON REQUEST
15 2222084 Nos REQUIRED WITH MEH. SEA. ‘Y PARTS OFFERED IN REINFORCED BAG. CONST. ONLY
= :O0IN 410 MATL HARDENED TO 350 94 ¥ PARTSREPLAGE "PARTS IN REINFORCED BAG. CONST.
12 208 WITH MECHANICAL SEAL (210001) 3161S USED INSTEAD OF C!Pump Sizes e Nominal Duties e Dimensions
Minimum space tor
dismanting
Direction of rotation clockwise
(viewed from driving end)
PUNP SIZE NOMINAL DUTY DIMENSION IN MILLIMETERS
a] o 7250 pm [200 ror BOLT
PUMP T HAT END
suc.| ois. imptier|_o | 4 | OTH “ Seron Hoes | © x
mm | mm | NOMINAL mateo] ?[h[h|e[=[m[a[uletelsfelé])[ tle
aom[_92 | _125 3 20) 12] 729] 720) 780)
om] 32 | 160 3 2] 80| saa 792] 760] 50 | 100] 70 19] 40] 215| 6
+10}265| m2] aa: 1
SPS TE 2 LE 03 LEE 9 | aa ES 240] 190] 110} 285] 112] m2 09
apm] 32 | 250 2 0 700] _ [70] 225] 65 [125] 95 [e20| 250 2e[so] 27 [8
=| ade] 125 3 20 SFE) 90] 140
19] 40215] 6
=| ae] 160 z 32| a0 |35| 12] r60] 50 | 100] 70 205
7 110}785| mar
6)_| 400] 200 | °° [725] "** 150 760] 780] BAO 00) MA M2 roa eop aro |"
5) | 00] 250 2 80 [100] 500] 180] 225] 65 [res] 95 |c20|250| [370 se [eo] 35 [10
| 50) 1 3 20) Tie] 140 Zio} 160)
| 50_| 160 = 32| *°| 85/732] 70] 50 | 100] 70 2aq}ta0) [285 By ae] Beye
| S00] 200] 125/725] 25 [50/5] [760/760] Bee]2ia| 110] | mi2|mi2[ae [So] a7] | 100]
| S00] 250 20 0 780) 225| 220) 250)
125] 9% 79| s2| 00
es | soe] 35 32 725 | 725| °°[200] 220] °° |'*5] °° [asf azo] | [0
a [es | ae = 20) 733] 160] 240} 100)
[65 | 760 8 32] 100) 335) | :¢0| 50 | 100] 70 285 24| 50] 27 | 8
so[ sse| zor] a [25] 50 [55] | |" fec0 25)22) sof [orale 109
B_| ese] 250 2 30) +80 {225} Sea
+28] 500) 6s | 128] 95, 370 2 1
| ose] sts Z 125 225] 280 345) 280 ee] Se
Too | 80 | 160 3 32 [60]200) 20) 212) 709}
4t0 | sve} 200 | 5, |125] 19, | 501 °°| 500] rao}2zs] * | '2°] 8° [201250] glarol laaral 22) 20] 95 | 0
100 | soe] 250 20 80 pel __ (2001280) 55 59) sao] 3501280 isl a9
100 | ove] ots 22 +2s| [550] 205260 00] 376| a [Fro] ae [te
525 | 100 | 200 125) | 50725] 500] 200]. 360) 250) 3280] 35 [10
25 | 100 | 250 Z_| 200 [30 225|°*°| 80 | 160} 120} m6
400 ;
525 | 100 | 315 a 725] 140] 530/250 |575 40} 315) 440}970) | IM'21 a2 sto} as | 12 |"
25.| 100 | 400 sot | - [280365] 100] 200] 150] 500] 400) wa)
“iso [125 | 50 70 = 250} se5] 80 [160] 120] 400] 315 Mie)
seo] 25 [ats] 200 [ae] - [| 140} 530/200 s10fa70f oo] Mi2| 42 [210] 4s | 12 |1a9
+00] 200] +50] s00] 400] Mao]
50 | 125 | 400 © 315) 200]
200| 180| 318 3, = [0
Boo] 12 [— 200] °° FSO] [7 160} 670} 250] 7120] 591 $80] 5940) 500] M2°| mara} a8 [110] 51.5] 14 [10]
250 | 200_| 400} 720] <0] | ~ 350520] 725] 260] 75] 700] BDO) ze
= Thase sizes are nat included in ISO standard (Supplementary sizes)
‘@ To prevent high rietion lasses in valves and niping 2 few madels have been provided with a discharge
nozzle of diameter one size higher than the standard. With thie exception, the diecharge noz2io is one zo
‘smaller than the suction nozzle. -Performance Range Chart
Extensive coverage of Sulzer Series ‘CC’ & ‘CCV’ Pumps gives you more and
selection at any design point. This means, even at application points faling at the top or
of the chart, where efficiency is traditionally hard to come by, you can select a pump to
costs and do your job better.
Each pump is designed for optimum performance with greatest reliability and lowest cost.
1450 pm
8 8 8 3885
s
10Interchangeability
The chart below shows
30 SERIES ‘CC’ Standard
Models and their
interchangeabilty within
this pump line. The
Interchangeability is realistic,
Practical and based on the
needs of the industry and not
stretched beyond reasonable
limits. Within
Shearing assemblies,
42 adapters and
* 17 stuffing box covers,
large number of difierent
_poombinations are possible 2
to match your exact needs. I —
ASSEMBLY
“05
ASSEMBLY
08
[iora0te. -—
[tox 20-200} -————— 4s
[fa 100-200 b
5) = 40-260
™60-260 |
ASSEMALY
08
5 BEARING
ASSEMBLIES
12 ADAPTERS
ASSEMBLY
10.
+
17 [Link]
COVERS sssensty
32. MODELS — ibe i60-aosi=j
[250 = 200 - 400)Me sze
‘MODE
‘S)xa0)
8550.
65550:
a5
as
a2
“1080
Toa=80
a
160 «89
= 30
ar 35
fass00
sds 2
TBE= 100
5025
20050
L
125
180
200
200
259
12
20
259
250
315
3
2
31g
=|
a
316]
Base Plate
Selection Chart
Me size
MODEL
2040-160
50-125
550-100
S50. P00
axa 250
100 = 81-150)
Ox 50-200
560.250
100 = 80-250
50-35
05-315
Fe 105-715
25 100100)
[iso 125-09)
200 = 13)-5)
[Renisr= soo
[zeae
Couplini
Selection Chart
Base Plate Dimension &
Recommended Foundation
LEVELING
WEDGES:
257030
FOR
ROUTING
Flange Dimensions
ERSE T, ‘STANDARD ‘OPTIONAL
leusre | we | ue | ve | ue | & pours} own] 2 | 2 | He NORMAL NO16 ANSI 15066
No. BORE | S5]age, NO-OF po, )[Link] [HOLE
or | ao | S| 06 | Tei_| 1 ouEs | size nous | size
a2 oon 326, . 32 | a] To @ :
oa | 16 wis | = sof 0] EY
oe ae Toe 165 [128 ms] +
[ra il IE 7 75 [as 1 [ms e
0g so tse | 50 [225 20160 7525.
ar] seo | 8 | ass eas zy zo] 8] 7295)
Oe ea a ve | 0 | Bre ze],
won 123 = _
| aa se [el se fe @
Toso | 2000 | 279 [1209 73 oro see || fee] dt“CCV Vertical Submerged Pumps
Applications :
SLURRIES OR CLEAR LIQUIDS,
CORROSIVE LIQUIDS,
EXTREME TEMPERATURE,
THERMIC LIQUIDS, HAZARDOUS,
Range :
™ CAPACITY UPTO 750 m‘/h
™ TOTAL HEAD UPTO 90 m
™ WORKING PRESSURE UPTO 16 kg/erm
™ TEMPERATURE - 30°c TO 180°C
INFLAMMABLE AND TOXIC LIQUIDS." PUMP SETTING DEPTH UPTO 6 m
Design Features
with bottom bearing
housing. Jacketed
construction can be offered
to meet specific requirements.
Impeller
Closed impeller to operate
at high efficienoy. Impeller is
keyed to shaft for secure
fastening and locked by
impeller nut which prevents it
from loosening under reverse
rotation. Semi-open impeller
with replaceable wear plate
can be offered for liquid having]
Support Plate
Offered in mild steel as
standard. If desired,
cladding of competitive,
material can be given.
Special construction for
vapour proof application.
Circular support plate
confirming to ANSI B 16.5
are optional
Column Pipe
Fabricated from ssamless
pipes or integrally cast with
‘langes and machined tor
true parallelism. Lengths
standardised for maximum
interchangeability
clogging tendencies Shaft
Of more than ample strength
and rigidity with proper span
between bearings to keep
deflection and vibrations to
minimum. Machined to
ensure minimum runout
Lengths standardised for
maximum interchangeability
and to reduce number of joints.
= Closed as well as
semi-open Impeller
construction
= Simple mounting,
Casing no foundation needed Shaft Coupling
Volute type designed for ® Self-priming Designed on the principle of
high efficiency. Precision a. Aodal austere muffcoupling with modification
bored to provide locked fits maintains performance | | of groove and split washers to
and permanent alignment = High temperature support the weight. Machinad
to very close tolerances to
reduce the run-out to negligible
value.
Steady Bearing
Precision machined for
positive alignment and
secured in housing by
press fitting. Available in}
Cl, CFT, GFT.
Flushing
Self from casing discharge
nozzle to all steady bearings
in case of clear cold pumped
liquid and from external source
by piping from support plate for
handling liquids containing
clogging material unattected
by mixing of flushing liquid62.00
24.00
36.00
69.00
40.00
31.00
41.42
25.00
43.60
53.54
99.00
22.00
28.00
17.00
15.00
58.00
14.00
20.00
87.00 »
16.00
5.00
38.00
38.00
38.00
34,00
3.00
37.00
21.00
44.45
Cross Section
+ 60.00
29.00
30.00
52.00
26.00
27.00
32.00
23,00
55.65
11.00
8.00
12.00
50.51
6.01
33.00
18.00
68.00
13.00
10.00Part List of Normal Construction
PARTNo| [Link] [PART NAVE ATER
1 [+ —[casne [Sram [20 [HAST
[CASING WEAR RING ol cram | A20_[HAST-BC
1 [IWPELL or ‘Gram | A20 | HAST-BC
1 [GASKET CASING GAF0
1 [BOTTOM BEARING HOUSING [cs eat [20 TAST=BE]
1 [STEADY SEARING (for bottom brag) GUGETICET
* [STEADY SEARING (forimemmecate Ba Fam GUGFTOFT
7 [SLEEVE (or tottom [Link] st box cover) aT 35316 [Aa0[HAST-Bo
1 |HEAD COLUNIN PIPE CFM | A20| HAST. 86
7 JINTERWEDIATE COLUMN PPE (Crem | A20 | HAST-BC
7_|PUMP COLUNNEIPE STEEL FEM | _A20_ | HAST-8C
1 |HEAD SHAFT ENS 38316
7 INTESMEDIATE SHAET - ENS S516
7 [PUMP SHAFT ENS S816
7 INTERMEDIATE SEARING ROUSING Gi Ca |A20 [HAST BT
SLEEVE (or intermediate branen.) at SES. 20 | HAST: BC
LOCK NUT. (torom steady Boarngy cS |_ cram | —A20_[ [Link]
FLANGES STEEL Sssis_| A20 | HAST-BC
SHAFT COUPLING ENS S316
[GRUB SCREW, forint [Link]. & uppers box cov Seve) | STEEL $8316 | _A20__ [HAST BC
7 [DISOHASGE PIPE - STEEL OF-eM | A20__|HAST-BC
1 DISCHARGE BEND Gl 05 | crem_[ 20 [HAST BC
1 UPPER SEARING FOUSNG ci
{SUPPORT PLATE STEEL
1 [MOTOR STOOL Gr
BEARING CARTRIOGE a
1 [BALL BEARING: STEEL
1 RETAINING FING (intemal STEEL
2 [RETAINNG RING (exernaly STEEL
1 Lock NUT STEEL
1 [Lock WASHER STEEL
{BEARING CARTRIOGE COVER. cr
+O SEAL BEARING CARTRIOGE 007 BUNA RUBBER
1 [OL SEAL UPPER BEAAING HOUSING BUNARUSSER
WASHER. SEL S316
i - iT [20 [HAST
1 ENS I
1 FLEXIBLE COUPLING:
[__1__|GASKET, DISCHARGE BEND TAD
1 |GASKET. IMPELLER NUT PIFEOAFSD
1__|GASKET, (for sleeve bottom bighsg lower &: Boxcor) PIFEICAFS0
[HEX BOLT (bg. Gare cor tobre. Cartcoe ‘STEEL
3 JACK SCREW STEEL
[3AM NUT STEEL
i GREASE NPPLE STEEL
E12 |STUD, DISCHARGE BEND [sssig_[_ A [RAST BE
4&2 (NUT. DISCHARGE BEND “["ss3i6_| A20_HAST-BC
‘4&2 [STUD, CASING TO SOTTOMBAG. ASG ADAPTER SS:316_| _A20 | HAST-BC
4-512 (NUT, CASING TO BOTTOM [Link]/ADAPTER SS-316_| AGO | HAST- BIC
&___[STUD. (pump column poe o botom by fsa a0a0%e7 $5316 | A20_[ HAST. BC
§__|NUT. (pum column pig to bottom brehsg /adaoten SS316_| _A20 | [Link]
* STUD. (pump column poe to need column pe) 'S8.316 | A20 | HAST-BE
3 NUT. ume column pip to head coun pipe) $5316 | A20 | HAST-8
3 HEX. (SCREW, beaing catregs toupper or ag STEEL
Z=4 STUD. (notrstoo to [Link]) ‘STEEL
2—4 NUT, (motor sinolto upperbre. sa.) ‘STEEL
3 HEX. SCREW, (support plat to motor stool Dacer SEL 7]
[5 STUD: (head column pipe fo upper brg sg upper BSE SST) STEEL
[i LUBRICATION FLUSH LINE STEEL $8316 PIE
MALE ELBOW. (bottom bg. hag.si0ady bea hes) STEEL ss3i6 | PIF
MALE BRANCH TEE STEEL $8316 | BFE
[ (MALE CONNECTOR STEEL S836 | FIFE
[3-3 Hex SCREW, (retort nblor sor STEEL
'NUT, (head cour pipe to upoer bra sg upper Stboc co”) STEEL
KEY. (shaft couping) BE [ss36
KEY. couping) ENE
* DEPENDENT ON PIT DEPTH
Less than 1.5 m setting depth, single shaft & Column pige construction is offoredSpecial Features
CCV-S : Single pisce shaft between support plate CCV-8 Dypit construction for etminating
‘and pump impeller enhances mechanical necessity of costly alloy shafting anc
‘aid. Can be offered unto 2m. pump sating column pines fer reduction af cost.Dimensions | \I\
ors. { a) , Pump Overall Deminsions
oN, (&) Suppo] ]
85 T ee | woiei assy frme | | ¢ fof xe
+ % T No.
wees Toe Ta.
DxS5160 yor AOL SIO] 5 [RZ
ae a> 2-200 an] 450 160 | 198
250-100 2a | #40 va [78
wx 88-260 275 | 520 20
ex 40-200 235 | 460 Ten] 228
: 5-200 vor [eao [380] 260 [Ten
$0 65-160 as | 500 veo [
pune 1 30 65-200 es | 520 ra [210
SETTING
pT : 65 x 50-250 285 | 500 | 250 | 160
ce ' 30» 65-280, vos [/290_| 560 | 260 | r80"] 220
700 = 60: 180 267 | 350} pep [180
700 = 80200 ore | 399, 720
wr 5)315 vos [ai [300] 55, [200] 280
1 700% 80-250 ear [640 200,
00x a0-315] 267 [200 | oa | 225
75 = 190-200 voe [eee -700 [2a] 200"] 290
i 125 x 100-250 383 | 730 225
125 * 100-315 418 [790 250.
160 = 125-250 470.850] oq [250
d 450 x 19515 vos Fa7o-aa0 a0] «00
AS pod] 725 = 100-400 58 | 080 760
160 125-400 BIS | 96) 315
BaD ASD a0 sao [Ton [a [ae
2tosue. suc. / KK eso~es0-400] @ | ¥10 Pres [va00 | 470 | ass | 20
Min e
|
7
Z_ sirsorrom
* When suction strainer is provided the
clearance of 2X @Sue. (Min) is
maintained below the strainer bottomPump Overall Dimensions
Height of Motor end from Support Plate
— 1
I
Motor heat
Mato: Stool Height
st
Spacer Height
4
H = Motor Stool Height + Motor Height (For Std. Const.)
D = Motor Stool Height + Spacer Height + Motor Height (For VP Const.)
Motor | Mator Stool Height Spacer Height | Aop. Motor Height
Frame |, " 13 7 |ais| Tero | FLP
size
71 | 107 | = 2 =
30 207 | 287 | - 234 =
S08 | a7 | 257 | - a :
SOL 308 327,
700 315 365,
267 |=
va_| 340 365
1325 380 -
251 | 207
152M ar | S88 #20 450)
160M 36 z
4
Teo] ey 184 | 180 F530 35
180M 317 | 384 552
780L__ 590 581
200. 328 628
2258 ; =
4
205M iad 92 700.
250M 408 759. 770
250M 389 320,
316M 986 7000
(CGL MotorSupport Plate Construction Types
*M&N Refers to Pit Dimension
Circular Support Plate
Optional (dimensions as specified by customer)
a rrrrr—“