Activity-Based Costing Overview

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The document provides information and questions related to activity-based costing (ABC). It discusses key aspects of ABC including identifying activities and cost drivers, computing overhead…

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  • Tutorial 4 - Activity-Based Costing
  • Overhead Allocation and Examples
  • Cost Data Analysis

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TUTORIAL 4

CHAPTER 4 ACTIVITY - BASED COSTING


1 Mention the correct order of the different steps involved in an activity-based costing
system:
(a) identify and classify activities and allocate overhead to cost pools.
(b) assign overhead costs to products.
(c) identify cost drivers.
(d) compute overhead rates.

2 Indicate whether the following statements are true or false:


(a) ABC is a two-stage overhead cost allocation system that identifies activity cost
pools and cost drivers.
(b) ABC focuses on units of production.
(c) ABC focuses on activities performed to produce a product.
(d) ABC uses only a single basis of allocation.
(e) ABC can be used only in a job order costing system.
(f)ABC uses direct labor as its primary cost driver

3 Circle the correct answer(s):


a. A frequently cited limitation of activity-based costing is:
(a) ABC results in more cost pools being used to assign overhead costs to products.
(b) ABC results in less control over overhead costs.
(c) ABC leads to poorer management decisions.
(d) Certain overhead costs remain to be allocated by means of some arbitrary
volume-based cost driver such as labor or machine hours.
(e) ABC is costly to implement.

b. A company should consider using ABC if:


(a) overhead costs constitute a small portion of totalproduct costs.
(b) it has only a few product lines that require similardegrees of support services.
(c) direct labor constitutes a significant part of the total product cost and a high
correlation exists betweendirect labor and changes in overhead costs.
(d) its product lines differ greatly in volume and manufacturing complexity.

4 Wilkins Inc. has two types of handbags: standard and custom. The controller has decided
to use a plantwide overhead rate based on direct labor costs. The president has heard of
activity-based costing and wants to see how the results would differ if this systemwere used.
Two activity cost pools were developed: machining and machine setup. Presentedbelow is
information related to the company’s operations.
Standard Custom
Direct labor costs $50,000 $100,000
Machine hours 1,000 1,000
Setup hours 100 400

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Total estimated overhead costs are $240,000. Overhead cost allocated to the machining
activity cost pool is $140,000, and $100,000 is allocated to the machine setup activity cost
pool.
Instructions:
(a) Compute the overhead rate using the traditional (plantwide) approach.
(b) Compute the overhead rates using the activity-based costing approach.
(c) Determine the difference in allocation between the two approaches.

5 Clemson Co. incurs $700,000 of overhead costs each year in its three main departments,
machining ($400,000), inspections ($200,000) and packing ($100,000). The machining
department works 4,000 hours per year, there are 600 inspections per year, and the packing
department packs 1,000 orders per year. Information about Clemson’s two products is as
follows :

Product X Product Y
Machining hours 1,000 3,000
Inspections 100 500
Orders packed 350 650
Direct labor hours 1,700 1,800
Instructions: Using ABC, how much overhead is assigned to Product X this year?

6 Wilder Company manufactures two models of its banjo, the basic and the luxury. The basic
model requires 10,000 direct labor hours and the luxury requires 30,000 direct labor hours.
The company produces 3,400 units of the basic model and 600 units of the luxury model
each year. The company inspects one basic for every 100 produced and inspects one luxury
for every 10 produced. The company expects to incur $84,600 of total inspecting costs this
year.

Instructions: How much of the inspecting costs should be allocated to the basic model using
ABC costing?

7 Altex Inc. manufactures two products: car wheels and truck wheels. To determine the
amounts of overhead to assign to each product line, the controller, Robert Hermann, has
developed the following information:
Car Truck
Estimated wheels produced 40 000 10 000
Direct labor hours per wheel 1 3
Total estimated overhead costs for the two product lines are $770 000.
Instructions:
a. Compute the overhead cost assigned to the car wheels and truck wheels, assuming
that direct labor hours are used to allocate overhead cost.
b. Hermann is not satisfied with the traditional method of allocating overhead because
he believes that most of the overhead costs relate to the truck wheels product line
because of its complexity. He therefore develops the following three activity cost
pools and related cost drivers to better understand these costs.

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Activity cost pools Expected use of cost drivers Estimated overhead cost
Setting up 1 000 setups $220 000
machines
Assembling 70 000 direct labor hours 280 000
Inspection 1 200 inspections 270 000
Compute the activity-based overhead rates for these three cost pools.
c. Compute the cost that is assigned to the car wheels and truck wheels product lines
using an activity-based costing system, given the following information.

Expected use of cost drivers per product


Car Truck
Number of setups 200 800
Direct labor hours 40 000 30 000
Number of inspections 100 1 100

d. What do you believe Hermann should do?

8 Of what benefit is classifying activities as value-added and non–value-added?

9 What is the relevance of the classification of levels of activity to ABC (unit-level, batch-
level, product-level, or facility-level)?

10 Rich Novelty Company identified the following activities in its production andsupport
operations. Classify each of these activities as either value-added or non–valueadded.
(a) Machine setup. (d) Moving work in process.
(b) Design engineering. (e) Inspecting and testing.
(c) Storing inventory. (f) Painting and packing.

11 William Mendel & sons Inc. is a small manufacturing company in La Jolla that uses ABC. It
accumulates overhead costs in the activity cost pools presented below. Classify each of the
following activity cost pools as unit-level, batch-level, product-level, or facility-level.
1. Hiring personnel
2. Managing parts inventory
3. Purchasing
4. Testing prototypes
5. Designing products
6. Setting up equipment
7. Training employees
8. Inspecting machined parts
9. Machining
10. Assembly

Common questions

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Value-added activities are those that increase the worth of a product or service to a customer, while non-value-added activities do not contribute to customer value and often represent inefficiencies. The distinction is crucial as it helps companies identify areas where they can improve efficiency and reduce waste. By focusing on eliminating non-value-added activities, companies can optimize their cost structure and improve profitability .

A company with diverse product lines may choose to implement ABC because it can allocate overhead more accurately compared to traditional costing methods. ABC considers the complexity and volume differences between product lines, allocating costs based on actual resource consumption. This provides more accurate cost information for pricing, budgeting, and profitability analysis . For example, if product lines differ greatly in volume and manufacturing complexity, ABC provides a clearer picture of each product's cost structure .

ABC contributes to better decision-making by providing detailed insights into the true costs associated with each product, especially in companies with diverse and complex product structures. By more accurately tracing overhead costs to products based on actual activities, ABC enables managers to make informed decisions about pricing, product mix, process improvements, and cost control strategies. This level of detail helps in identifying cost-saving opportunities and understanding the profitability of individual product lines .

To implement an Activity-Based Costing system, a company should follow these steps: (1) identify and classify activities and allocate overhead to cost pools, (2) identify cost drivers, (3) compute overhead rates, and (4) assign overhead costs to products . These steps ensure that costs are accurately traced to products based on activities that consume resources.

The traditional plantwide overhead costing approach uses a single overhead rate based on a common cost driver such as direct labor hours, which may not accurately reflect the resource consumption associated with different products. In contrast, ABC allocates overhead more precisely by identifying multiple activity cost pools and corresponding cost drivers that better capture the diverse and specific behaviors of cost elements. This leads to more accurate product cost allocations and better-informed management decisions .

Implementing ABC can be costly due to the complexity and time required to identify numerous activities, define cost pools, and determine accurate cost drivers. For companies where overhead costs constitute a small portion of total product costs or where there are few product lines with similar support requirements, the additional accuracy may not justify the high cost of implementation and ongoing maintenance .

ABC offers strategic advantages over traditional costing by providing more accurate cost allocation for setup activities. Unlike traditional methods that may allocate setup costs using broad averages, ABC identifies setups as specific activities with their own cost drivers. This allows for precise allocation of setup costs based on the actual frequency and complexity of setup activities related to different product lines, enabling better cost management and strategic planning .

Cost drivers in ABC systems are factors that cause changes in the cost of an activity. They play a crucial role by linking indirect costs to the activities they consume, ensuring more accurate allocation of overhead costs to products. By using suitable cost drivers, ABC captures the cause-and-effect relationship between resource consumption and product costing, enhancing precision in overhead allocation .

A frequently cited limitation of ABC is that it results in more cost pools being used to assign overhead costs to products, which can be costly to implement and maintain . This complexity may lead to poorer management decisions if the system is not fully understood or improperly implemented. Additionally, certain overhead costs may still require allocation through arbitrary volume-based cost drivers such as labor or machine hours, detracting from ABC's precision .

The classification into unit-level, batch-level, product-level, and facility-level activities helps to identify cost drivers and allocate overhead more accurately. Unit-level activities vary with each unit produced, batch-level activities relate to a group of units, product-level activities support individual products, and facility-level activities support all production . This classification allows for more targeted and meaningful cost allocations, improving the accuracy of product costing and the ability to manage costs effectively .

Weygandt, Kimmel &Kieso/ Managerial Accounting Tools for business decision making
TUTORIAL 4
CHAPTER 4 ACTIVITY - BASED COSTI
Weygandt, Kimmel &Kieso/ Managerial Accounting Tools for business decision making
Total estimated overhead costs are $240,000
Weygandt, Kimmel &Kieso/ Managerial Accounting Tools for business decision making
Activity cost pools
Expected use of cost dr

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