864 WIRING SCHEMATIC

S/N 518913001-14999 RED = RED

RNG = ORANGE
WIRES CONNECT BY
LETTER ACROSS
BLK = BLACK SEE FU
S/N 516812001-14999 LBL = LIGHT BLUE
DBL = DARK BLUE
CONNECTORS
A B
CE
(EUR
S/N 517512001-14999 LGN = LIGHT GREEN
DGN = DARK GREEN
B A LIGH
THIS

(PRINTED MARCH 2001) YEL = YELLOW

PNK = PINK
SOME CONNECTOR
BODIES NOT SHOWN
WHT = WHITE
V-0072 BRN = BROWN
TAN = TAN
FOR DRAWING CLARITY

PUR = PURPLE
GRY = GRAY

BATTERY FEED 1000-1999 RED, RED/WHT, RNG

GROUND 2000-2999 BLK
MONITORING 3000-3999 LBL
HYDRAULIC 4000-4999 LGN
ATTACHMENT CONTROLS 5000-5999 YEL SEE
LIGHTS 6000-6999 PNK
2530 GROUNDS ACCESSORIES 7000-7999 WHT CONN
2480 ENGINE 8000-8999 TAN THIS
COMMUNICATION 9000-9999 PUR
2460
2450
2440 2400
FUEL SENDER
2430
HARNESS - 6719812
2340
2330

C406
2520 C C

C442
2100 FUEL SENDER A A 3100 A A 3100 3100
30-270 ohm
2490 B B 3110 B B 3110

2420
2410

C405
2380 2390 AIR FILTER A A 3700 3700
SWITCH B B 3710 3010
2370
2200
2000
t
2240 HYD TEMP SENDER
3300 C C 3300
500-3000 ohm
3310 D D 3310
2800 +A
C102
HYD CHARGE PRESS 3400 A A 3400
3610 C
2300 SENDER 0.5-7.5 V 3420 E E 3420
3510
-B 3410 F F 3410
2600 HYD OIL FILTER 3430 B B 3430
PRESSURE SWITCH
2110 SEE LEFT
HYDRAULIC FILTER HARNESS - 6717247 HANDLE C 4640
2740 CONNECTOR
THIS PAGE
2730
2120
2720 +
ENGINE OIL A 3500 3500
A A
C107

2710
PRESSURE C 3520 3520
2350 SENDER - C C
0.5-7.5 V B 3510
B B
C106

SPEED A A 3600 3600

SENSOR B B 3610

ENGINE t
C104

COOLANT A A 3200 3200

SENDER
500-3000 ohm B B 3210

ALTERNATOR SUPPLY
1020
C110

B B
B A A 1800
4 4
C101

2015 3 3
1015 1 1 2800
STARTER 3.2 ohm
12V 2 2 8100
M R
8250
FUEL SHUTOFF
B
S
8200

TAILGATE / WORKLIGHTS 6716419

F F
2600 B B 2600
RIGHT
2620 6200 6200 H H 6200
WORKLIGHT
103

6210 6310 A A 6310

LEFT
 LEFT RIGHT LEFT PANEL
FRONT
WORKLIGHTS 2910 G GROUND
9340 D HEADLIGHTS
B A A B 1210 E PROTECTED POWER
LIFT ARM
C434 C435 1910 F COMPUTER POWER
RELEASE B A A B
9110 H SYSTEM Tx
SWITCH

2750
6110

6120
2760
9210 K SYSTEM Rx
H H 4030
SEE FUSE/RELAY 9300 A CLOCK/LATCH
C407

CENTER J J 1340
9310 B DATA 7.7 o
(EUROPEAN A 6100 A A 6100 PW
LIGHTING) 9330 J START
THIS PAGE
M M 2900
9320 C BUZZER
C C 9340
D D 9200 7.7 o
9320 +
E E 9100 BUZZER PW
SEE ACS -

C408
SEE CONTROL 2930
CONNECTOR E MODULE J4
B 4500 F F 4500 1930 RIGHT PANEL
BRAKE
THIS PAGE THIS PAGE 2740 S S 2740 2770
SWITCH 9330 J START
P P 1900
9310 B DATA
R R 1200 9.8
9300 A CLOCK/LATCH
1
B B 9350
C
9220 K SYSTEM Rx
SEE ACS L L 3900
B SEAT BAR 9120 H SYSTEM Tx
CONNECTOR D G G 3920
SENSOR
A
1920 F COMPUTER POWER
THIS PAGE K K 3910 3.3 o
1220 E PROTECTED POWER
PW
N N
2910 9350 D RUN/ENTER SWITCH
9110

9210
2900
9340
9200
9100

1900
1200
9350
3900
3920
3910

2900 2920
2930 2920 G GROUND
MAIN
2770 CAB 2000
FRAME C OPEN
2750 2740
2760 3.3 o

CAB HARNESS - 6727178 PW

B3
B2
C3
B1

D2
D1

D3

A1
A2
A3

C2
C1
E3

E1

E2
F3

F2

F1

J2 WHITE
3100 B1 PROTECTED
POWER
COMPUTER
POWER
SYSTEM Tx OPEN OPEN
SEATBAR SENSOR
SUPPLY

F1 F1 E1
D C
B1 A1
1 1
F3 1200 1900 9100 3900

K3

K2
KEY/ENTER SEATBAR
OPEN SYSTEM Rx OPEN OPEN
SWITCH SENSOR SIGNAL

D J2 C
F2 E2 WHITE B2 A2
2 2
E2

REAR AUX
3700

RELIEF
4470
9350 9200 3920

4450
J3

J2
HEADLIGHT SEATBAR SENSOR
GROUND OPEN OPEN OPEN
3010 F2 SWITCH GROUND

D C
F3 E3 B3 A3
D3 3 3

TWO SPEED
2900 9340 3910

4350

4420
H3

H2
TRACTION HOLD
4200

4430
3300 B3
RESERVED

G3

G2
GROUNDS
DIGITAL 2

SENSOR
3010
SPARE

(hall)
F3

F2

F1

CONTROL MODULE

SPOOL LOCK
3400 C1
FILTER SIGNAL
HYD CHARGE

4360
ENG SPEED

4330
AIR FILTER

F3

F2
3700

SIGNAL

3600

SIGNAL
3430
E3

E2

E1

3420 C2
PRESS SIGNAL

PRESSURE +

WHITE
ENG OIL
ENG OIL
3520

3430 E3
3500
OPEN
D3

D2

D1
J1 BLACK

PWM SIGNAL
A3

4310
4320
4640

E3

E2
BLACK
J1

EHC OUTPUT
PRESS SIGNAL
HYD CHARGE ENG COOLANT

HYD CHARGE
PRESSURE +
RESERVED
(AC INPUT)

9410

4840
3420

3400

D3

D2
C3

C2

C1

3500 D1
FUEL SENDER

EHC INPUT
D2
HYDRAULIC

3520 SPARE ACCESSORY UNSWITCHED

9400
3300

3100

SIGNAL

4830
3200

C3

C2
CAN HIGH OPEN OPEN STARTER FEEDBACK
STARTER RELAY FUEL HOLD
TEMP
TEMP
B3

B2

B1

OUTPUT 2 RELAY OUTPUT OPEN BATTERY IN (1)

K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
9500 8000 8250 8210 8800 1110

BRAKE SW
ANALOG 2

ANALOG 1
HANDLE
4640

ATTACHMENT REAR WKLT BRAKE PULL BRAKE PULL UNSWITCHED

SPARE

SPARE
FLOAT

4820
1400

OUT
B3

B2
CAN LOW OPEN FUEL PULL RELAY GROUND
A3

A2

A1

KEY INPUT RELAY FEEDBACK RELAY BATTERY IN (2)

3600 E1 J3
K2 J2 H2 G2 F2 BLACK E2 D2 C2 B2 A2
9600 9800 6210 4150 4110 8110 2110 1120

BRAKE SW
4500

4810
TWO SPEED TRAVEL MARKER LT GLOW PLUG GLOW PLUG FUEL PULL UNSWITCHED

A3

A2
C3

IN
CAN SELECT OPEN GROUND
MAKE-UP CONTROL RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)

K3 J3 H3 G3 F3 E3 D3 C3 B3 A3
9700 4730 6320 8550 8510 8150 2100 1130

3200 B2
J3
BLAC
K
H3

G1

G3
H1

D3

D1

C1
C3
C2

B2
B3

D2

A3
A2
A1

H2
K1
K2
K3
E3

E1

E2
F3

F2

F1
J1
J2
4730

4110
8000

6320

6210

8550
8510

8250
8210

8150
8110

2110
2100

4150

1130
1120
1110

9800
9500
9600
9700

6510

GLOW PLUGS
1.0 ohms Each

HR HR HR HR
590

580

570

560
 REAR ROD

C413
4430 A A 7.5 ohm
12V
BROWN TIE STRAP 2430 B B

WER
REAR BASE
WER

C414
4440 A A 7.5 ohm
WHITE TIE STRAP 2440 B B 12V
TILT SPOOL LOCK
(NOT Used With AHC or ACS)
C421

A A 4370 DIVERTER

C416
7.7 ohm
PWM B B 2370 4450 A A 7.5 ohm
YELLOW TIE STRAP 2450 B B 12V
LIFT SPOOL LOCK
(NOT Used With AHC or ACS)
C422

7.7 ohm A A 4380

PWM B B 2380
L

HYD. LOCK VALVE REAR AUX RELIEF

C417
C420

9.8 ohm A A 4410 4480 A A 9.8 ohm

GREEN TIE STRAP
12V B B 2410 2480 B B 12V

FRONT ROD HIGH FLOW / 900 LOAD SENSE

WER
C418

C415
3.3 ohm A A 4330 4460 A A 7.5 ohm
WER
PWM B B 12V
2330 BLUE TIE STRAP 2460 B B
TCH

FRONT BASE
C419

3.3 ohm A A 4340

PWM B B 2340

C441
4350 A NOT
F1 4340 2350 B USED

F2 4330
CONTROL
900 FLOW

H1 4410 BUCKET POSITION

K3

K2

K1

K3
C423
4420 A A 6.7 ohm
900 LOAD SENSE

12V
HIGH FLOW /
REAR AUX

DIVERTER

K2 2420 B B
RELIEF

4460
4470

4450
J3

J2

J1

F3 4360
G2 4430
TWO SPEED

SOLENOID
HYD LOCK
POSITION
BUCKET
4350

4420

4410
H3

H2

H1

G1 4440
J2 4450
TRACTION HOLD

REAR BASE
REAR ROD
4200

4440
4430

J3
G3

G2

G1

4480
J1 4460
SPOOL LOCK

FRONT BASE
FRONT ROD

H3 4350
J4 WHITE
4360

4330

4340
F3

F2

F1

H2 4420
D2 4840
WHITE
J4

C2 4830
B2 4820
PWM SIGNAL

PWM +
4300
PWM -
4310
4320

A2 4810
E3

E2

E1

B3 1400
SEE CAB CONNECTOR
EHC OUTPUT

RH SKI UP
LH SKI UP

A3 4500 B
9410

4840

4940
D3

D2

D1

THIS PAGE SEE

D1 4940
CONTROL
C1
RH SKI DOWN

4930
LH SKI DOWN
EHC INPUT

MODULE
9400

4930
4830
C3

C2

C1

B1 4920
J1 THIS
A1 4910 PAGE
LH AUX LEFT
BRAKE SW

RH FRONT
DETENT
4820

4920
1400

OUT

E2
B3

B2

B1

4310
C
E3 4320
RH TWO SPEED
LH AUX RIGHT
BRAKE SW

E1 4300
4500

4810

4910
A3

A2

A1
IN

K1
C3 9400
4220

D3 9410
2520
4240

4810
4820
4830
4840

4640
1480
4940
4300
4320
4310
4230
4910
4920
2530

1490
4930

G3 4200
G1

G3
G2
B1

J3

B D C G F E K J H A E H J A F G B C K D

C409 C410
B D C G F E K J H A E H J A F G B C K D
6510
6410

7200

4390
2360

WHT/LGN

YEL/RED
YEL/LGN
WHT/RED
WHT/BLK

DBL

A B
DGN

WHT
RNG

RNG
YEL
LGN
WHT

C458
NOT USED
PWM
RIGHT SKI SIDE SKI
ROCKER CTRL SHIFT CTRL
UP DETENT
FLOW

RIGHT HANDLE LEFT HANDLE

HORN
TURN SIGNAL
10
00
 F
2600 B B 2600
RIGHT
2620 6200 6200 H H 6200
WORKLIGHT

C103
6210 6310 A A 6310
LEFT
2630 6210 E E 6400
WORKLIGHT
D D 6500
RIGHT
2610 6320 G G 6600
TAILLIGHT

C404
BACKUP 7100 C C 7100 A TO OPTIONS
LEFT ALARM B (BACKUP
2640 6330 2650
TAILLIGHT ALARM SWITCH)

2650 J 2730

2640 P 6600

2630 2600 M 6500

2620 L 6400

2610 F 4730
D 4235
R

C488
C 4275
E 4550
N 6300
S 1700
A 1140

H 1150
B
G
K (A
TO OPTIONS 1800
(ACCESSORY CONNECTOR)

1700

C489
B 2720
A 1720 1720

TO OPTIONS (ATTAC
(ACCESSORY F
CONNECTOR)
1710

MAINFRAME HARNESS 6729057 114

RELAY GROU
ARE CONNEC

FUSE 5 FUSE 1 FUSE 9

TRACTION HEATER UNSWITCHED
FRONT &
30A 25A REAR SWITCH 25A
MARKER
FUSE 6 FUSE 2 LIGHT POWER FUSE 10
LIGHT
FUEL PULL FR & MK LT ATTCHMNT

30A 15A 25A

FUSE 7 FUSE 3 FUSE 11
REAR LT ALT & KITS

15A GLOW FUEL TRACTION 25A

STARTER
FUSE 8 FUSE 4 PLUG PULL PULL FUSE 12
COMPUTER ACS

25A 25A - +
100A
1010

Printed in U.S.A.
BATTERY
 HR HR HR HR

8590

8580

8570

8560
SEE CAB
CONNECTOR
THIS PAGE
C407
A

6000

(ALTERNATOR
1800 & KITS)
FUSE 11
25A
8000

6300
6000

6320

6200
6210

8500
8550
8510

8200
8210

8100
8150
8110

4110
4150
4100

1130
1120
1110
6310

1700 1055

SWITCHED MARKER REAR GLOW FUEL TRACTION

LIGHT LIGHT PLUG STARTER

(COMPUTER)
1720 POWER PULL LOCK

FUSE 4
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86 86 87 87A

25A
(ATTACHMENT)
FUSE 10 30 85 30 85 30 85 30 85 30 85 30 85 85 30
25A
1710
1050
2000
2010

1330
2020
2030

1320
2010
2020

1060
2030
2040

2060

1350
2040
2050

2050
2060
1360
(HEATER 1030
) 1 FUSE 2 120
FUSE FUSE 3 FUSE 6 FUSE 5
15A 15A 30A 30A OHM
25A
RESISTOR
1140

1150 1160
1070
LAY GROUNDS 2000-2060 FUSE 9 FUSE 12
E CONNECTED IN SERIES 25A 25A

FUSE / RELAY CENTER (UNSWITCHED

POWER) (ACS)

1080
1040

1160
1730
9800
9510
9610
9710
2710
1050
1300 F E D A B C G
1060 TO OPTIONS
1010 1030
C426 (ATTACHMEN
ACD & REMOTE CONTROL)
1310 START CONNECTOR
1040
1080
 HORN
TURN SIGNAL

9410
9400

RNG/WHT
B A

RNG/DBL
BRN
DGN
YEL
C473
B A

ACS E B A D D B A

9420
9420
JUMPER
C411 C412
TO OPTIONS TO OPTIONS
(ACCESSORY (ACCESSORY
CONNECTOR) CONNECTOR)

BRAKE ADAPTER
HARNESS - 6716789
TRACTION LOCK

C438
C425

4200 A A RED A A 9.8 ohm

12V
2200 C C BLK B B
4100 B B

TO OPTIONS
(ACS
CONNECTOR)

J
P
N
4220 M
4275 L
4550 K
9720 E
9620 D
C492

SEE CONTROL R
120 MODULE J2
OHM E 9210 G
THIS PAGE
SISTOR S
9520 C
SEE CONTROL
MODULE J2
D 9110 F
THIS PAGE
1740 B
1170 A
2240 H

TO OPTIONS
(ATTACHMENT
CONTROL)

V-0072 (4-4-01)