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Rubber Expansion Joint Control Unit Guide

The document provides installation instructions for control units used with rubber expansion joints. It outlines 7 steps for assembly: 1) assemble expansion joint between pipe flanges at manufactured length, 2) assemble control unit plates behind pipe flanges with bolts through plates, 3) insert rods through top plate holes with washers, 4) position nuts on rods allowing for maximum extension or using two nuts for anchoring, 5) use pipe sleeves if needed for compression limits, 6) use spherical washers if required, backed by double nuts, 7) ensure rods are parallel for reducers. It warns that expansion joints may contain hazardous fluids and precautions should be taken.

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22 views1 page

Rubber Expansion Joint Control Unit Guide

The document provides installation instructions for control units used with rubber expansion joints. It outlines 7 steps for assembly: 1) assemble expansion joint between pipe flanges at manufactured length, 2) assemble control unit plates behind pipe flanges with bolts through plates, 3) insert rods through top plate holes with washers, 4) position nuts on rods allowing for maximum extension or using two nuts for anchoring, 5) use pipe sleeves if needed for compression limits, 6) use spherical washers if required, backed by double nuts, 7) ensure rods are parallel for reducers. It warns that expansion joints may contain hazardous fluids and precautions should be taken.

Uploaded by

manoj_sitec
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Flexicraft Industries Chicago, IL 312-738-3588 [Link].

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INSTALLATION INSTRUCTIONS
CONTROL UNITS FOR RUBBER EXPANSION JOINTS

1. Assemble expansion joint between pipe flanges in it’s manufactured face-to-face length.

2. Assemble control unit plates behind pipe flanges. Flange bolts through the control unit plates
should be equally spaced around the flange. Depending upon the size and pressure rating of the
system, 2, 3, 4, or more rods may be required. Refer to table on reverse side for control unit
pressure rating per dia per # rods.

3. Insert rods through top plate holes. Steel washers are to be positioned at outer plate surface.
An optional rubber washer is positioned at the outer plate surface.

4. For anchored applications, if a single nut per unit is furnished, position this nut so that there is
a gap between the nut and the steel washer. This gap is equal to the joints maximum extension
(commencing with the nominal face-to-face length). To lock this nut in position, either “stake” the
thread in two places or tack weld the nut to the rod. If two nuts are supplied, the nuts will create a
“jamming” effect to prevent loosening. For unanchored applications, position the nut so there is
no gap. Note: Consult the manufacturer if there are any questions as to the rated compression
and elongation. These two dimensions are critical in setting the nuts and sizing the compression
pipe sleeve.

5. If there is a requirement for compression pipe sleeve stops, ordinary pipe may be used, sized
in length to allow the joint to be compressed to its normal limit.

6. If there is a requirement for spherical washers, these washers are to be positioned at outer
plate surface and backed up by moveable double nuts.

7. For reducer installations, it is necessary that all rods be parallel to the piping.

WARNING: Expansion joints may operate in pipelines or equipment carrying fluids and/or gases
at elevated temperatures and pressures, and may transport hazardous materials. Precautions
should be taken to protect personnel in the event of leakage or splash. Rubber joints should not
be installed in inaccessible areas where inspection is impossible. Make sure proper drainage is
available in the event of leakage when operating personnel are not available.

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