ENGINE SPECIFICATION
General engine information
Cubic in.: ____________ / Cubic Centimeters (cc): ______________ Liters: ________
Bore: ___________________ inc
Stroke: __________________ inc
Compression ratio: ______________________
Compression pressure: ___________________
Valve arrangement: ______________________
Cylinder arrangement: ____________________
Firing order: _____-_____-_____-_____-_____-_____-_____-____
Oil capacity: ____________ quart
Oil pressure: ___________@ ____________RP
Main bearing journal diameter
________________________ inc
Connecting rod bearing journal diameter (crankpin diameter)
________________________ inc
Camshaft journal diameter
________________________ inc
Main bearing oil clearance
________________________ inc
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Connecting rod bearing oil clearance
________________________ inc
Position of thrust bearing: _____________
Crankshaft end play
________________________ inc
Connecting rod end play or side clearance
________________________ inc
Piston skirt to cylinder wall clearance
________________________ inc
Piston ring end gap: Top compression: ________________________ inc
Second compression: _____________________inc
Oil ring: ________________________________inc
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Torque Speci cation
Application [Link]. [Link].
Camshaft Carrier Cover Bolt
Camshaft Carrier Thrust Plate Bolt
Camshaft Carrier Thrust Plate Cover Bolt
Camshaft Drive Belt Cover Bolt
Camshaft Drive Sprocket Bolt
Camshaft Housing Assembly Bolt
Connecting Rod Cap Bolt
Coolant Pump Bolt
Crankshaft Balancer Mounting Bolt
Crankshaft Main Bearing Cap Bolt
Crankshaft Main Bearing Cap Stud
Crankshaft Oil De ector Nut
Crankshaft Pulley to Crankshaft Balancer Bolt
Cylinder Head Bolt
Engine Block Coolant Drain Plug
Engine Block Oil Gallery Plug Center Rear
Engine Block Oil Gallery Plug Rear
Engine Block Oil Gallery Plug Side of Block
Engine Oil Level Sensor
Flywheel Bolt
Front Cover Coolant Drain Plug
Front Cover Bolt- Large
Front Cover Bolt- Small
Intermediate Drive Shaft Retainer Screw
Intermediate Shaft Belt Sprocket Bolt
Knock Sensor
Oil Distribution Cover Bolt
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Application [Link]. [Link].
Oil Filter Fitting
Oil Filter
Oil Pan Bolt Except Rear
Oil Pan Bolt Rear (2)
Oil Pan Drain Plug
Oil Pan Nut
Oil Pan Stud to Cylinder Block
Oil Pressure Switch
Oil Pump Cover Bolt
Oil Pump Drive Clamp Bolt
Oil Pump to Rear Main Cap Bolt
Serpentine Drive Belt Tensioner Bolt
Spark Plug
Timing Belt Cover Bolt
Timing Belt Idler Pulley Bolt
Timing Belt Tensioner Actuator Bracket Bolt
Timing Belt Tensioner Actuator Pulley Pivot Bolt
Timing Belt Tensioner Actuator Side Plate Bolt
Timing Chain Tensioner Bolt
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Engine Disassembl
KEEP PARTS IN ORDER AS REMOVE
** Use service Manual and/ or ALLDATA to disassemble engine in proper sequence
** Do NOT throw away the oil lter
** Measure CRANKSHAFT ENDPLAY prior to removing any pistons, rod caps, and
main bearing caps. Record your reading on the CRANKSHAFT CLEARANCE &
PISTON MEASUREMENTS page in the workbook
END PLAY MEASUREMENT_________
** When removing Cylinder heads follow the head bolt removal sequence outline
in the service manual and/ or ALLDATA
*****TEAR DOWN TO A SHORT BLOCK****
** Mark all connecting rods and end caps prior to removal (if it has not already bee
done)
** When removing rod cap and piston assemblies, only remove one at a time and use
protective boots/ hose on the rod bolts in order to not damage the crankshaft
** Mark main bearing caps and block prior to removal
** Keep main bearings with the correct main cap. DO NOT mix them
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MAIN & CONNECTING ROD BEARING
JOURNAL MEASUREMENT
Use the drawings to help you determine where on the crankshaft journal to place the
micrometer to make the measurements
Measurements C&D are taken 90* from A&B
Measurements A&C are taken at one end of the journal and B&D are taken at the other
end of the journal
Measure the crankshaft main bearing journals ( the diameter) and record the
measurement below
1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
D ____________ D ____________ D ____________ C ____________
1. Crankshaft MAIN BEARING JOURNAL diameter spec.:______________ in
2. Using 0.001 inch as the maximum allowable taper, are any of the journals tapered
YES or N
3. If yes, how many and which one(s)?____________________________________
4. Using 0.001 inch as the maximum allowable out-of-round, are any of the journals
out-of-round YES or N
5. If yes, how many and which one(s)?____________________________________
6. Using the main bearing journal diameter speci cation, are the journals undersized
YES or N
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7. If YES, circle the amount of UNDERSIZE 0.010 0.020 0.030
Using the same positions as previous drawings show, measure the crankshaft
connecting rod bearing journals (the diameter) and record the measurements below
1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
D ____________ D ____________ D ____________ C ____________
5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
D ____________ D ____________ D ____________ C ____________
1. Crankshaft connecting rod bearing diameter spec.: __________________ in
2. Using 0.001 inch as the maximum allowable taper, are any of the journals tapered
YES or N
3. If yes, how many and which one(s)? ___________________________________
4. Using 0.001 inch as the maximum allowable out-of-round, are any of the journals
out-of-round? YES or N
5. If yes, how many and which one(s)? ___________________________________
6. Using the connecting rod bearing journal diameter speci cation, are any of th
journals undersized YES or N
7. If yes, circle the amount of undersize 0.010 0.020 0.030
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CONNECTING ROD BORE MEASUREMENT
Use the drawing to help you determine where to place the telescoping gauge to
make the measurements.
1. Place the connecting rod cap on the rod without the bearing insert installed in the
bore
2. Place the connecting rod assembly in a vise and torque the cap to speci cation
(Use blocks of wood between the vise jaws and the big end of the connecting rod
when clamping in the vise.
3. Measure the connecting rod bore and record the measurements below
1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
4. Connecting rod bore (housing bore) speci cation.: _______________________
5. Using 0.001 inch as the maximum allowable out-of-round, are any of the connecting
rod bores out of speci cation YES or N
6. If yes, which one(s)? _______________________
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MAIN BEARING BORE MEASUREMENT
Use the drawing to help you determine where to place the telescoping gauge to
make the measurement
Front view of the cylinder block with engine tipped upside down
1. Place the main bearing caps on the block without the bearing inserts installed in
the bore
2. Torque the caps to speci cation
3. Measure the main bearing bore (housing bore) and record the measurements below
1 A ____________ 2 A ____________ 3 A ____________ 4 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
5 A ____________ 6 A ____________ 7 A ____________ 8 A ____________
B ____________ B ____________ B ____________ B ____________
C ____________ C ____________ C ____________ C ____________
4. Main bearing bore (housing bore) speci cation.: __________________________
5. Using 0.001 inch as a maximum allowable out-of-round, are any of the bores out o
speci cation YES or N
6. If yes, which one(s)? _______________________
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