REXMED Industries Co., Ltd.

13F, No.1-31~32 Kuojian Road, Cianjhen District, Kaohsiung City 80672, Taiwan
Tel: +886-7-3814010 Fax: +886-7-3814013
E-mail: sales@[Link] Web: [Link]

AUTOCLAVE STERILIZER

MODEL RAU-800 Series

Instructions for Use and Service Manual

 AUTOCLAVE STERILIZER RAU-800

TABLE OF CONTENT

1. SPECIFICATIONS----------------------------------------------------------------------------------------------------3

2. APPLICATIONS-------------------------------------------------------------------------------------------------------5

3. CONSTRUCTION-----------------------------------------------------------------------------------------------------5

4. INTRODUCTION------------------------------------------------------------------------------------------------------5

5. SAFETY MARKINGS------------------------------------------------------------------------------------------------9

6. PRODUCT DESCRIPTION----------------------------------------------------------------------------------------10

6.1 OPERATION OF TEMPERATURE CONTROL---------------------------------------------------------11

6.2 PRODUCT PART LIST----------------------------------------------------------------------------------------17

6.3 PRODUCT DIAGRAM-----------------------------------------------------------------------------------------22

6.4 ELECTRIC CIRCUIT DIAGRAM----------------------------------------------------------------------------23

6.5 PIPE CONTROL PART LIST--------------------------------------------------------------------------------28

6.6 PIPE CONTROL DIAGRAM---------------------------------------------------------------------------------30

7. PACKING / UNPACKING / RECYCLING---------------------------------------------------------------------31

8. MOVING / LIFTING-------------------------------------------------------------------------------------------------31

9. INSTALLATION------------------------------------------------------------------------------------------------------31

10. OPERATING INSTRUCTIONS---------------------------------------------------------------------------------38

11. WARNING------------------------------------------------------------------------------------------------------------48

12. TROUBLE SHOOTING-------------------------------------------------------------------------------------------50

13. SERVICE AND MAINTENANCE-------------------------------------------------------------------------------52

14. MAINTENANCE RECORD--------------------------------------------------------------------------------------58

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 AUTOCLAVE STERILIZER RAU-800
1. SPECIFICATIONS
Model □RAU-840 □RAU-845 □RAU-850 □RAU-860 □RAU-870

Power Supply AC □230V / □380 / □415V, □1phase / □3phase

Current □25A / □30A / □50A

Power consumption 7KW 7KW 9KW 12KW 15KW

Type Horizontal B Class Autoclave

Main construction SS304

Control PLC control

Program Wrapped / Unwrapped / Liquid

STER timer 0~60 min

DRY timer 0~60 min

Pre-vacuum times 0 / 2 / 3 times

Cool air release Yes

Designed temperature 140°C / 284°F

Sterilizing temperature 105~136°C, 221~276.8°F

Designed pressure 4kg/cm² / 3.92bar / 56.9psi

Sterilizing pressure 0.2~2.3kg/cm², 0.2~2.26bar, 2.84~32.7psi

Pressure indicator Chamber pressure 0~4kg/cm² graduated at 0.2kg/cm², vacuum pressure 0~-76cm/Hg graduated at -10cm/Hg,

jacket pressure 0~4kg/cm² graduated at 0.2kg/cm² Bourdon tube type gauge, steam generator LED temperature

display graduated in 0.1°C

Chamber size 40x80cm SS304 45x90cm SS304 50x100cm SS304 61x120cm SS304 70x150cm SS304

Chamber capacity 100 liters 143 liters 196 liters 350 liters 577 liters

Auto dry Yes

Vacuum drying Yes

Auto add water Yes

Water reservoir 24 liters (25x60cm) 24 liters (25x60cm) 27 liters (25x65cm) 38 liters (30x65cm) 45 liters (30.5x68cm)

Water consumption per cycle 14 liters + 400 liters 14 liters + 400 liters 15 liters + 400 liters 20 liters + 400 liters 23 liters + 400 liters

Safety device Thermal cut-off, safety valve 2.6 kg/cm², emergency exhaust valve and switch, water level control, pressure

control switch, temperature control switch, low water alarm/indication/cut-off, no fuse breaker x 2pcs

Door interlock Yes

Printer Single point temperature recorder with LED temperature display

Records storage No

N.W. 285 KGS 335 KGS 360 KGS 490 KGS 1,000 KGS

Machine size (LxWxH)cm 110x80x180 125x80x180 135x80x180 155x90x180 205x110x190

Standard accessories
SS304 Sterilizing tray x 1pc

Water level glass tube x 2pcs

Heating element x 1pc

Silicone door seal x 1pc

Water filter x 1set (to be supplied after Jan, 2012)

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 AUTOCLAVE STERILIZER RAU-800
Optional accessories
□RAU-840 □RAU-845 □RAU-850 □RAU-860 □RAU-870

RAC-AU018, Heating RAC-AU026, Heating RAC-AU034, Heating RAC-AU042, Heating RAC-AU050, Heating

element x 1pc element x 1pc element x 1pc element x 1pc element x 1pc

RAC-AU019, Silicone door RAC-AU027, Silicone door RAC-AU035, Silicone door RAC-AU043, Silicone door RAC-AU051, Silicone door

seal x 1pc seal x 1pc seal x 1pc seal x 1pc seal x 1pc

RAC-AU023, Chamber rail x RAC-AU031, Chamber rail x RAC-AU039, Chamber rail x RAC-AU047, Chamber rail x RAC-AU055, Chamber rail x

1set + Cart x 1set 1set + Cart x 1set 1set + Cart x 1set 1set + Cart x 1set 1set + Cart x 1set

RAC-AU024, Chamber rail x RAC-AU032, Chamber rail x RAC-AU040, Chamber rail x RAC-AU048, Chamber rail x RAC-AU056, Chamber rail x

1set + Sterilization basket x 1set + Sterilization basket x 1set + Sterilization basket x 1set + Sterilization basket x 1set + Sterilization basket x

2pcs 2pcs 2pcs 3pcs 3pcs

RAC-AU025, Double door x RAC-AU033, Double door x RAC-AU041, Double door x RAC-AU049, Double door x RAC-AU057, Double door x

1set 1set 1set 1set 1set

RAC-AU058, Auto add water RAC-AU058, Auto add water RAC-AU058, Auto add water RAC-AU058, Auto add water RAC-AU058, Auto add water

pump x 1set pump x 1set pump x 1set pump x 1set pump x 1set

RAC-AU059, 6 point RAC-AU059, 6 point RAC-AU059, 6 point RAC-AU059, 6 point RAC-AU059, 6 point

temperature recorder x 1set temperature recorder x 1set temperature recorder x 1set temperature recorder x 1set temperature recorder x 1set

RAC-AU060, Water filter x RAC-AU060, Water filter x RAC-AU060, Water filter x RAC-AU060, Water filter x RAC-AU060, Water filter x

1set 1set 1set 1set 1set

RAC-AU061, Check valve RAC-AU061, Check valve RAC-AU061, Check valve RAC-AU061, Check valve RAC-AU061, Check valve

1/2 x 1pc 1/2 x 1pc 1/2 x 1pc 1/2 x 1pc 1/2 x 1pc

RAC-AU062, Solenoid valve RAC-AU062, Solenoid valve RAC-AU062, Solenoid valve RAC-AU062, Solenoid valve RAC-AU062, Solenoid valve

ADS-12A x 1pc ADS-12A x 1pc ADS-12A x 1pc ADS-12A x 1pc ADS-12A x 1pc

RAC-AU063, Solenoid valve RAC-AU063, Solenoid valve RAC-AU063, Solenoid valve RAC-AU063, Solenoid valve RAC-AU063, Solenoid valve

AD-15 x 1pc AD-15 x 1pc AD-15 x 1pc AD-15 x 1pc AD-15 x 1pc

RAC-AU064, Solenoid valve RAC-AU064, Solenoid valve RAC-AU064, Solenoid valve RAC-AU064, Solenoid valve RAC-AU064, Solenoid valve

AD-20 x 1pc AD-20 x 1pc AD-20 x 1pc AD-20 x 1pc AD-20 x 1pc

RAC-AU065, Strainer (Y RAC-AU065, Strainer (Y RAC-AU065, Strainer (Y RAC-AU065, Strainer (Y RAC-AU065, Strainer (Y

type 1/2) x 1pc type 1/2) x 1pc type 1/2) x 1pc type 1/2) x 1pc type 1/2) x 1pc

RAC-AU066, Strainer (Y RAC-AU066, Strainer (Y RAC-AU066, Strainer (Y RAC-AU066, Strainer (Y RAC-AU066, Strainer (Y

type 3/4) x 1pc type 3/4) x 1pc type 3/4) x 1pc type 3/4) x 1pc type 3/4) x 1pc

RAC-AU067, Steam trap x RAC-AU067, Steam trap x RAC-AU067, Steam trap x RAC-AU067, Steam trap x RAC-AU067, Steam trap x

1pc 1pc 1pc 1pc 1pc

RAC-AU068, Air filter RAC-AU068, Air filter RAC-AU068, Air filter RAC-AU068, Air filter RAC-AU068, Air filter

(CCP-HX-D1D) x 1pc (CCP-HX-D1D) x 1pc (CCP-HX-D1D) x 1pc (CCP-HX-D1D) x 1pc (CCP-HX-D1D) x 1pc

RAC-AU069, Safety valve RAC-AU069, Safety valve RAC-AU069, Safety valve RAC-AU069, Safety valve RAC-AU069, Safety valve

2.6 kg/cm² x 1pc 2.6 kg/cm² x 1pc 2.6 kg/cm² x 1pc 2.6 kg/cm² x 1pc 2.6 kg/cm² x 1pc

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 AUTOCLAVE STERILIZER RAU-800
2. APPLICATIONS
--This unit is ideal for use in Medical Clinic, Health Centers, Hospitals Departments, Dental Clinics, Veterinary Clinics,
Acupuncture Clinics and Laboratories.
3. CONSTRUCTION

INSTRUMENTS & MOUNTINGS INDICATION LAMPS

1 Print recorder A Power indicator lamp

2 Sterilization program selection switch B Add water indicator lamp

3 Chamber vacuum/pressure gauge C Heating-up indicator lamp

4 Jacket pressure gauge D Pre-vacuum indicator lamp

5 Stand by switch (Pre-heat) E STER indicator lamp

6 Start switch F Exhaust indicator lamp

7 PID temperature controller G DRY / vacuum indicator lamp

8 STER timer H Vacuum release indicator lamp

8-1 STER timer indicator I Complete indicator

9 DRY timer

9-1 DRY timer indicator

10 Emergency exhaust button

11 Door open/close micro switch

12 Door handle with interlock

13 Maintenance door

The chamber is made of dual-layered stainless steel #304. The door has safety devices and will lock up automatically
when the inner pressure of the sterilizer reaches 0.2kg/cm². The silicon gasket of door is one piece foaming.

The maximum operating pressure and temperature is 2.3kg/cm² and 136°C. There are 3 programs available for
different sterilization: wrapped, unwrapped, liquid, and user customized procedures.

Floor loading type medical sterilizer with an optional accessories floor loading cart can be direct loaded and unloaded
during sterilization is designed for processing easily, enable to save space and reduce cost of manpower.

Automatic PLC controller system designed specifically for the sterilizer: pressure control switch, water level control
switch, temperature control switch, pre-vacuum function, dry-vacuum function, liquid sterilization function, temperature
recorder.

It has safety device: pressure protection switch, temperature control switch, low water alarm / indicator / cut-off, safety
valve, pressure door auto-lock.
4. INTRODUCTION
Guarantee
REXMED Industries Co., Ltd. guarantees the quality of its equipment, if used in accordance with the instructions
contained in this manual, according to the conditions indicated in the Certificate of Guarantee.
The guarantee period starts from the delivery date of the unit to the customer; this date is confirmed by returning the
guarantee slip correctly, duly filled in and signed. In the case of dispute, the date indicated on the purchase invoice,
showing the serial number of the unit, will be considered as valid.

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 AUTOCLAVE STERILIZER RAU-800
Standards
RAU-800 Series Autoclave Sterilizer
The autoclave sterilizer complies with the essential requirements of Council Directives:
Medical devices 93/42/CEE, class IIb – CE0434
It also complies with the national standards in their harmonized versions:
EN 61010-1:2010, EN 60601-1-2:2007/AC:2010, ,EN ISO 14971:2012, EN ISO 15223-1:2012, EN
13060:2004+A2:2010, EN 285:2006+A2:2009, EN ISO 17665-1:2006, EN ISO 9001:2015, EN ISO 13485:2012

Staff requirements
The staff authorized to use and service the equipment must possess the following requirements:
1. Sufficient general culture to understand the contents of this manual;
2. Knowledge of the machine and its place of installation;
3. Knowledge of health, accident prevention and technical regulations.
The main person who operate and service the unit are shown as below:
1. The OPERATOR is the person who physically uses the unit for the purposes for which it has been designed.
2. The RESPONSIBLE AUTHORITY is the person or group responsible for the use and ordinary maintenance of the
unit and for operator training.
3. The responsible authority is legally responsible for the installation, operation and use of the unit.

Using and storing the manual

This manual is an integral part of the product and must be kept near the unit for quick and easy consultation.
This manual contains instructions for:
1. Correct installation;
2. The safe and efficient operation of the unit;
3. Continuous and regular maintenance.
The unit must be used according to the procedures contained in the manual and only for the purpose for which it was
designed.
The occupational health and safety directives in force in the Country of destination of the unit must be known and
applied in the place of use.
The manual must be kept in a safe and easily accessible place for operator; it must also be handled with care. It is
forbidden to remove, rewrite or modify the contents of this manual in any way.
The drawings and any other documents delivered with the unit may not be divulged to third parties in that REXMED
Industries Co., Ltd. is the sole owner and reserves all rights to them.
The partial or total photocopying of the text and illustrations is strictly forbidden.
REXMED Industries Co., Ltd. reserves the right to make modifications or improvements to the manual or equipment
without notice and without being obliged to update previous production and manuals.
If the unit is resold, it must be delivered to the new owner together with this manual.

Intended use
RAU-800 Series Autoclave Sterilizer: a unit designed and developed for the sterilization of instruments,
present in medical, dental, veterinary or podology surgeries, that can be sterilized by steam between
105~136°C.
The unit is for professional use only and may only be used by qualified persons. The unit must only be used for the
purpose it was designed for.
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 AUTOCLAVE STERILIZER RAU-800
CONSULT INSTRUCTION FOR USE
The manufacturer cannot be held responsible for any breakage, damage or malfunctioning of the unit if
the machine has not been used correctly, been used inappropriately or no adequately maintained.

General safety warnings

WARNING / CAUTION
ATTENTION: Before using the equipment, read the safety information carefully. Non-observance could
cause accidents or damage to the machine

Before using the unit, operators must have perfectly understood the meanings and functions of all the controls.

Operators must be aware of and know how to apply the safety regulations governing the use of the unit.

Operators must know and correctly interpret all the indications contained in this manual and those applied to the unit.

Operators must not perform operations on their own initiative or operations that are not part of their job.

The responsible authority is responsible for the professional training of operators.

In the event of malfunctions or potentially dangerous situations, operators MUST immediately report the situation to the
responsible authority.

It is strictly forbidden to use or neutralize the safety devices.

Make sure the unit is powered at the correct voltage.

Make sure the unit is earthed and conforms to the standards applicable in the country of installation.

Never dismantle the unit.

Do not remove the outer safety label. Even if the unit is not in operation and power supply to the machine is connected.

If it is not possible to disconnect the power supply, disconnect the mains supply. If this is distant or not visible by the
person carrying out the maintenance work, place the sign, "Work in progress" on the mains switch after it has been
turned "OFF".

Keep the area around the unit clean and dry.

Do not use solvents on the label.

Do not remove the label on the unit. If it is lost or damage, ask for a new one.

Clean the unit with a damp cloth after checking that the power lead is not connected (before using the unit again,
remove any traces of moisture).

Do not pour water onto the unit or any other liquids that could cause short circuits or corrosion.

Do not touch the unit with wet hands or if it is wet; always follow the precautions required for the use of electrical
equipment.

The unit was not designed for use in the presence of gas or explosive vapours.

Do not submit the unit to excessive mechanical stress such as impacts or strong vibrations.

Do not lean over or stand in front of the door when opening it as there is a risk of scalding from steam.

The used water may contain contaminated residues, if not properly sterilized: wear latex safety gloves while draining.

Before transporting the machine, drain water tank.

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 AUTOCLAVE STERILIZER RAU-800
Residue risks
During the normal work cycle, the operator is exposed to certain risks that cannot be completely eliminated due to the
nature of the unit.

Danger of electric shock

To reduce the risk of electrical shock, this unit uses a three-wire electrical cord to connect this unit to earth-ground. To
preserve this safety feature:

1. Make sure that the unit wall outlet receptacle is properly wired and earth-ground.
2. Never use a three-to-two wire plug adapter.
3. Keep the working area and the unit clean and dry.

Danger of burns
1. When the sterilizer finishes the sterilization cycle and the door is opened to remove the sterilized instruments, the
inner parts of the chamber and door are still very hot. Do not touch these directly in order to avoid getting skin burnt.
2. When opening the door, do not stand over or in front of it as you may be scalded by the steam.
3. Always open the chamber door when the chamber pressure gauge is at 0 kg/cm².

Danger of contamination
1. The used water may contain contaminated residues, if not properly sterilized: wear latex safety gloves while draining.

Personal protective equipment

Latex safety gloves and safety glass.

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 AUTOCLAVE STERILIZER RAU-800
5. SAFETY MARKINGS
WARNING / CAUTION
Improper handling or use can lead to injury to the user or damage to the equipment. This symbol appears on the
equipment to indicate that the user must refer to the user’s manual for special instructions. The same symbol
appears in the corresponding place in the user’s manual to identify those instructions. In the manual, the symbol is
used in conjunction with the word “WARNING” or “CAUTION”.

DO NOT TOUCH
Working with hot surfaces and high temperatures can be extremely hazardous. A moment of forgetfulness can
mean serious injury to the user handling hot equipment. “HOT SURFACE” or “DO NOT TOUCH” signs are a
constant reminder to the users so that no one ever overlooks the risk during operation.

DO NOT TOUCH
Remind the users to keep safety first and stop accidents before the equipment start. Use a “DO NOT TOUCH” or
“TURN OFF POWER BEFORE REPAIRING AND MAINTENANCE” on the equipment to reinforce the value of
safe operation.

DO NOT TOUCH
Remind the users to keep hands clear of moving part. Use a “DO NOT TOUCH” or “KEEP HANDS AND FINGERS
CLEAR OF MACHINE WHILE OPERATING” on the equipment to reinforce the value of safe operation.

TEMPERATURE / HUMIDITY LIMITATION

Symbol of working environment for upper and lower temperature or humidity limits. To avoid damage the
equipment.

CONSULT INSTRUCTION FOR USE

Read user’s manual before any operation to avoid injury to the user’s or damage to the equipment.

= Manufacturer = Date of Manufacture

QC

PASS
= Pass Final Quality Control = Authorised Representative in the EU

= Batch Code = Serial Number

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 AUTOCLAVE STERILIZER RAU-800
6. PRODUCT DESCRIPTION

WRAPPED STERILIZATION MODE:

STER
105~136˚
3 TIMES PRE-VACUUM 0.2~2.3 kg/cm²
0~60min
EXH
HEAT UP END

DRY VACUUM
0~60min

UNWRAPPED STERILIZATION MODE:

STER
105~136˚
2 TIMES PRE-VACUUM 0.2~2.3 kg/cm²
0~60min
EXH
HEAT UP END

DRY
0~60min

LIQUID STERILIZATION MODE:

STER
105~136˚
0.2~2.3 kg/cm²
0~60min
SLOW EXH
HEAT UP END

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 AUTOCLAVE STERILIZER RAU-800
6.1 OPERATION OF TEMPERATURE CONTROL
CAUTION
1. Anytime when press on the power switch, please wait for 5 seconds. Then the sterilization
temperature and sterilization time can be set. The temperature control switch needs 5 seconds for
auto-research all the function and programs.
2. If the “SET” bottom is pressed for over than 3 seconds, the display will be jumped to other functions.
Please press this button 3 seconds again. And the display will come back to normal condition.

Original Manufacturer Setting

Step Action Code Value
1 Power ON
2 Press SET for 3 seconds to Enter A1 0
3 Press SET again A2 0
4 Press SET again CTL PID
5 Press SET again AT OFF
6 Press SET again P 3.2
7 Press SET again I 145
8 Press SET again D 36
9 Press SET again CT 20
10 Press SET again FL OFF
11 Press SET again BS 0
12 Press SET again LOC -1
13 Press SET again IN 17
14 Press SET again SPH 136
15 Press SET again SPL 0
16 Press SET again UPR OFF
17 Press SET again DNR OFF
18 Press SET again TMU 0
19 Press SET again AL1 3
20 Press SET again AL2 OFF
21 Press SET again HY1 0.5
22 Press SET again HY2 2
23 Press SET again SC ON
24 Press SET again DR 0
25 Press SET for 3 seconds to Exist
1. Change setting for auto tuning temperature 127°C
2. Change setting of step 5, AT to “ON”
3. Auto tuning start, AL1 will be start flashing. Finish when AL1 stop flashing. It will automatically change PID value.
4. After setting and confirmation change LOC to “1”.
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 AUTOCLAVE STERILIZER RAU-800
CONSULT INSTRUCTION FOR USE
Any setting must to be done by professional. Please refer to UT150 user’s manual for setting.
Inappropriate setting can cause the autoclave malfunction.

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 AUTOCLAVE STERILIZER RAU-800
PLC RESET PROGRAM
WARNING / CAUTION
ATTENTION: This MUST be done by specialized technicians.
If the PLC program is malfunction, please reset the program by following steps.
After reset the unit, always fill out the installation sheet and update the service booklet, completing the
space for installation with the respective date and signature.

1. Turn OFF power (1)

2. Turn OFF power (2) for PLC
3. Open cover (3) of PLC
4. Plug in the AX1N-EEPROM-8L (please make sure the direction before plug in)
5. Turn ON the protect switch of AX1N-EEPROM-8L
6. Turn ON the power (2) of PLC
7. Turn ON power (1)
8. Press WR button, WR LED will be light on, and in stand by mode
9. Press WR button again, WR LED will be flashing, and start writing the program
10. After writing the program, WR LED will be off, that is mean program writing is completed
11. Turn OFF the protect switch of AX1N-EEPROM-8L
12. Turn OFF power (2) of PLC
13. Turn OFF power (1)
14. Remove AX1N-EEPROM-8L away from PLC
15. Close cover (3) of PLC
16. Turn ON the power (2) of PLC
17. Turn ON power (1)

2 3

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 AUTOCLAVE STERILIZER RAU-800
6.2 PRODUCT PART LIST
NO ITEM DESCRIPTION QUANTIY
1 AU8-001 Pressure control switch LTB-2200 1
2 AU8-002 Level adjustable flanges 4
AU8-003 Barricade 400/450 1
AU8-004 Barricade 500 1
3
AU8-005 Barricade 600 1
AU8-006 Barricade 700 1
4 AU8-007 PT 100 temperature sensor (Single line) 1
5 AU8-008 Electrical box handle 1
AU8-009 Silicone door seal 400 1
AU8-010 Silicone door seal 450 1
6 AU8-011 Silicone door seal 500 1
AU8-012 Silicone door seal 600 1
AU8-013 Silicone door seal 700 1
AU8-014 Frame for hinge 400/450 1
7
AU8-015 Frame for hinge 500/600 1
AU8-016 Frame for hinge 700 1
AU8-017 Chamber door 400 1
AU8-018 Chamber door 450 1
8 AU8-019 Chamber door 500 1
AU8-020 Chamber door 600 1
AU8-021 Chamber door 700 1
AU8-022 Door hinge 400/450 1
AU8-023 Door hinge 500 1
9
AU8-024 Door hinge 600 1
AU8-025 Door hinge 700 1
AU8-026 Stick for hinge 400/450 1
AU8-027 Stick for hinge 500 1
10
AU8-028 Stick for hinge 600 1
AU8-029 Stick for hinge 700 1
AU8-030 Horizon seat adjustment 400 2
AU8-031 Horizon seat adjustment 450 2
11 AU8-032 Horizon seat adjustment 500 2
AU8-033 Horizon seat adjustment 600 2
AU8-034 Horizon seat adjustment 700 2
AU8-035 Reinforcement for housing front part 400 1
AU8-036 Reinforcement for housing front part 450 1
12
AU8-037 Reinforcement for housing front part 500 1
AU8-038 Reinforcement for housing front part 600 1

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AU8-039 Reinforcement for housing front part 700 1
13 AU8-040 25ø push button (green) Stand by 1
14 AU8-041 25ø push button (green) Start 1
15 AU8-042 Water level upper needle valve 1
16 AU8-043 Water level lower needle valve with exhaust 1
AU8-044 Chamber door cover 400 1
AU8-045 Chamber door cover 450 1
17 AU8-046 Chamber door cover 500 1
AU8-047 Chamber door cover 600 1
AU8-048 Chamber door cover 700 1
18 AU8-049 PT 100 temperature sensor (Double line) 1
19 AU8-050 Jacket pressure gauge 60mm 4KGS 1
AU8-051 Steam generator (boiler 25x60cm) 400 /450 1
AU8-052 Steam generator (boiler 25x65cm) 500 1
20
AU8-053 Steam generator (boiler 30x65cm) 600 1
AU8-054 Steam generator (boiler 30.5x68cm) 700 1
AU8-055 Chamber 40X80cm 1
AU8-056 Chamber 45X90cm 1
21 AU8-057 Chamber 50X100cm 1
AU8-058 Chamber 61X120cm 1
AU8-059 Chamber 70X150cm 1
22 AU8-060 Electrical control panel 1
AU8-061 Door screw 400 1
AU8-062 Door screw 450/500 1
23
AU8-063 Door screw 600 1
AU8-064 Door screw 700 1
24 AU8-065 Door locking arms holding screw 20
25 AU8-066 Iron sheets 1
26 AU8-067 Water sensor short (4.5cm) 1
AU8-068 Water sensor long (12cm) 400/450/500 1
27
AU8-069 Water sensor long (15cm) 600/700 1
28 AU8-070 Water sensor ground 1
29 AU8-071 Micro switch door lock TM1308 1
30 AU8-072 Nut door 1
31 AU8-073 Revolving handles 1/2” x 35L 4
32 AU8-074 Door central spider wheel 1
33 AU8-075 12ø pilot lamp (red) Heating 1
34 AU8-076 12ø pilot lamp (yellow) STER/DRY 2
35 AU8-077 12ø pilot lamp (white) Add water/Vacuum/Complete 3
36 AU8-078 Door locking arms 400/450 10

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 AUTOCLAVE STERILIZER RAU-800
AU8-079 Door locking arms 500 10
AU8-080 Door locking arms 600 10
AU8-081 Door locking arms 700 10
37 AU8-082 Bearing assembly for door 1
AU8-083 Frame 400 1
AU8-084 Frame 450 1
38 AU8-085 Frame 500 1
AU8-086 Frame 600 1
AU8-087 Frame 700 1
39 AU8-088 Single channel temperature control (SR10001) 1
40 AU8-089 12ø pilot lamp (green) Power/Exhaust/Vacuum release 3
41 AU8-090 Housing-side part (No-7) 2
AU8-091 Housing-side part (No-8) 400 2
AU8-092 Housing-side part (No-8) 450 2
42 AU8-093 Housing-side part (No-8) 500 4
AU8-094 Housing-side part (No-8) 600 4
AU8-095 Housing-side part (No-8) 700 4
43 AU8-096 Housing-side part (No-7) 2
44 AU8-097 Housing-cover part (No-4) 1
AU8-098 Housing-cover part (No-5) 400 1
AU8-099 Housing-cover part (No-5) 450 1
45 AU8-100 Housing-cover part (No-5) 500 1
AU8-101 Housing-cover part (No-5) 600 1
AU8-102 Housing-cover part (No-5) 700 1
46 AU8-103 Housing-cover part (No-4) 1
47 AU8-104 Stainless steel tube ø3/8”* 20L * 1t 20
AU8-105 Electrical control box 400 1
AU8-106 Electrical control box 450 1
48 AU8-107 Electrical control box 500 1
AU8-108 Electrical control box 600 1
AU8-109 Electrical control box 700 1
AU8-110 Housing-front part (No-1) 400 1
AU8-111 Housing-front part (No-1) 450 1
49 AU8-112 Housing-front part (No-1) 500 1
AU8-113 Housing-front part (No-1) 600 1
AU8-114 Housing-front part (No-1) 700 1
AU8-115 Housing-front part (No-2) 400 1
AU8-116 Housing-front part (No-2) 450 1
50
AU8-117 Housing-front part (No-2) 500 1
AU8-118 Housing-front part (No-2) 600 1

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 AUTOCLAVE STERILIZER RAU-800
AU8-119 Housing-front part (No-2) 700 1
AU8-120 Housing-front part (No-3) 400/450 1
AU8-121 Housing-front part (No-3) 500 1
51
AU8-122 Housing-front part (No-3) 600 1
AU8-123 Housing-front part (No-3) 700 1
52 AU8-124 Airtight knob case 1
53 AU8-125 Holder for magnetic switch 1
54 AU8-126 PID Temperature control UT150 1
55 AU8-127 Sterilizing/Drying 60 min IC timer 230V 2
56 AU8-128 Side door handle with key lock MS-711 2
57 AU8-129 25ø selector switch (black) Wrapped/Unwrapped/Liquid 1
58 AU8-130 25ø push button (red) Emergency button 1
59 AU8-131 1/4” forged brass ball valve 1
60 AU8-132 Iron panel (Down/two thin) 1
61 AU8-133 Iron panel (UP/two thin) 1
62 AU8-134 Chamber pressure / vacuum gauge 60mm 4KGS 1
63 AU8-135 Cover for door interlock device 1
64 AU8-136 Micro switch door lock sensor frame 1
AU8-137 Holder for outside cover 400 8
AU8-138 Holder for outside cover 450 8
65 AU8-139 Holder for outside cover 500 8
AU8-140 Holder for outside cover 600 8
AU8-141 Holder for outside cover 700 8
66 AU8-142 Screw 1/2” x 120 4
67 AU8-143 Door closing handle 4
68 AU8-144 Safety pin holder 1
69 AU8-145 Card wheel 1
70 AU8-146 Support metalsa secure door 1
71 AU8-147 Stainless steel spring 1
72 AU8-148 Secure door orientation pin 1
73 AU8-149 Fixing plate 2
74 AU8-150 Washer 1
75 AU8-151 Spring sheet of pressure door lock device 1
76 AU8-152 Fix ring of pressure door lock device 1
77 AU8-153 Filter 1
78 AU8-154 Vacuum pump 1
AU8-155 Heating element (400/450) 7KW (AC 230/380/415V, 1/3Phase) 1
AU8-156 Heating element (500) 9KW (AC 230/380/415V, 1/3Phase) 1
79
AU8-157 Heating element (600) 12KW (AC 230/380/415V, 1/3Phase) 1
AU8-158 Heating element (700) 15KW (AC 230/380/415V, 1/3Phase) 1

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 AUTOCLAVE STERILIZER RAU-800
AU8-159 Chamber bottom plate 400/450 1
AU8-160 Chamber bottom plate 500 1
80
AU8-161 Chamber bottom plate 600 1
AU8-162 Chamber bottom plate 700 1
AU8-163 Door frame 400 1
AU8-164 Door frame 450 1
81 AU8-165 Door frame 500 1
AU8-166 Door frame 600 1
AU8-167 Door frame 700 1
AU8-168 Steam generator holder 400 2
AU8-169 Steam generator holder 450 2
82 AU8-170 Steam generator holder 500 2
AU8-171 Steam generator holder 600 2
AU8-172 Steam generator holder 700 2
83 AU8-173 Hook hanger 4

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6.3 PRODUCT DIAGRAM

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6.4 ELECTRIC CIRCUIT DIAGRAM

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 AUTOCLAVE STERILIZER RAU-800
6.5 PIPE CONTROL PART LIST
NO ITEM DESCRIPTION QUANTITY
1 AU8-001 Pressure control switch LTB-2200 1
2 AU8-174 Equal tee flare connector 1/4” S 1
3 AU8-050 Jacket pressure gauge 60mm 4KGS 1
4 AU8-134 Chamber pressure / vacuum gauge 60mm 4KGS 1
5 AU8-154 Vacuum pump 1
6 AU8-067 Water sensor short (4.5cm) 1
AU8-068 Water sensor long (12cm) 400/450/500 1
7
AU8-069 Water sensor long (15cm) 600/700 1
8 AU8-070 Water sensor ground 1
9 AU8-175 Solenoid valve AD-15-S-C2 6
10 AU8-176 Solenoid valve AD-20S-C2 1
11 AU8-177 Solenoid valve ADS-12A-V-C2 1
12 AU8-178 90” 1/4” PT elbow male * 1/4” S (sleeve) 1
13 AU8-179 Female thread sleeve connector 3/8” PS * 1/4” S 2
14 AU8-180 Male thread sleeve connector 1/4” PT * 1/4” S 2
15 AU8-181 Bronze water gauge valve with exhaust 1
16 AU8-182 Flare nut 1/4” H 1
17 AU8-183 45˚ elbows banded equal 1/2” PT 23
18 AU8-184 1/2” PT equal tee female thread 18
19 AU8-185 3/4” PT equal tee female thread 3
20 AU8-186 Unions F&F 1/2” PT (stainless steel) 2
21 AU8-187 Unions F&F 3/4” PT (stainless steel) 1
22 AU8-188 45˚ elbows banded equal 3/4” PT 2
23 AU8-189 45˚ elbows banded equal 1” PT 1
24 AU8-190 Stainer (Y type 1/2”) 2
25 AU8-191 Stainer (Y type 3/4”) 1
26 AU8-192 Ball valve 1/2” 8
27 AU8-193 Steam trap 1/2” 1
28 AU8-194 Safety valve 1
29 AU8-042 Water level upper needle valve 1
30 AU8-043 Water level lower needle valve with exhaust 1
31 AU8-195 Male thread sleeve connector 1/2” PT * 1/2” S 14
32 AU8-196 Reducer bushing 3/4” PT * 1/2” PT 3
33 AU8-197 Reducer bushing 1/2” PT * 1/4” PT 6
34 AU8-198 Check valve 1/2” PT 3
35 AU8-199 Male thread sleeve connector 1/2” PT * 3/8” S 6
36 AU8-200 Check valve 3/4” PT 1
37 AU8-201 Air filter CCP-HX-D1D 1
38 AU8-202 Trap 3
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39 AU8-203 Reducer bushing 1” PT * 3/4” PT 1
40 AU8-204 Check valve 1/4” PT 1
41 AU8-205 Female/male street elbow 1/4” PT * 1/4” 1
42 AU8-206 Forged brass ball valve 1
43 AU8-207 Male thread sleeve connector 1/2” PT * 1/4 S 1
44 AU8-208 Check valve 1/4” PT 2
45 AU8-209 Reducer bushing 1” PT * 1/2” PT 1
46 AU8-210 Elbows banded equal 1/4” PT * 24mm (stainless steel) 2
47 AU8-211 Female thread sleeve connector 1/2” PT * 1/2” S 1
AU8-212 Water level glass tube 400/450 1
AU8-213 Water level glass tube 500 1
48
AU8-214 Water level glass tube 600 1
AU8-215 Water level glass tube 700 1

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 AUTOCLAVE STERILIZER RAU-800
6.6 PIPE CONTROL DIAGRAM

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 AUTOCLAVE STERILIZER RAU-800
7. PACKING / UNPACKING / RECYCLING

□RAU-840 □RAU-845 □RAU-850 □RAU-860 □RAU-870

135X95X200 150X95X200 160X95X200 180X105X200 230X125X210

--Packing--This product will be packed in a water resistance poly bag and a wooden case, suitable for export.
--Unpacking--The entire autoclave and accessories are packed in one wooden case. Carefully remove the top and side
wooden blocks, then the autoclave maybe removed from the wooden case.
--Recycling—The packing materials are environmental-friendly, carton box and wooden case should be recycled
according to local regulations.
On receipt of the machine, check that the packaging is intact (keep packaging material for future use or recycle it).
Open the packaging and check that:
--The supply corresponds to the technical specifications
--There is no evident of damage.
If there is any damage or missing parts are discov ered, please inf orm the distributor, wholesaler or
REXMED Industries Co., Ltd. immediately and providing all details.
8. MOVING / LIFTING
--Moving / Lifting--This product should tie with rope under the autoclave sterilizer or use forklift and hook on the top of
the unit before moving, at least 4~6 person will be suggested.

WARNING / CAUTION
WARNING: Lift the unit with care and do not turn it upside down.
The packaging and the equipment are fragile, handle with care. Transport as fragile.

9. INSTALLATION
Before using this autoclave
--The unit should be installed in a room, which is accessible only to authorized personnel.
--Position the unit on a flat and horizontal surf ace.
--It is recommended to leav e the distance f or 20cm between the wall.
--Do not place the unit near sources of steam or where it could be splashed by water, which could
damage the internal electronic circuit.
--Do not install the unit where there is poor air ventilation.
--Do not place the unit near sources of heat.
--The area where the unit is placed must be balanced and level.
--Acceptable working environmental conditions:
--Room temperature from +5~40°C.
--Max. humidity 85% without condensation.
--Max. altitude 2,000m.
--Check for correct electric power source.
--Check all parts are good conditions after delivery, and make sure all pipes fitting and joints are securely fastened after
unpacking. Open the chamber door to remove spare parts out.

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 AUTOCLAVE STERILIZER RAU-800

OPEN 1/2

OPEN

CLOSE
CLOSE CLOSE

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OPEN 1/4

CLOSE

OPEN 1/2

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 AUTOCLAVE STERILIZER RAU-800

BOILER
WATER IN

VACUUM
PUMP
WATER IN OPEN 1/2
EXHUAST

VACUUM
Water in valve,
PUMP
Exhaust water is open 1/2 and
WATER OUT
hot and not allow adjust slowly. Do

to reuse. not adjust to fully

open or close

Installing the unit

Installation is a fundamental operation f or the subsequent use and correct functioning of the unit.

WARNING / CAUTION
ATTENTION: The unit MUST be installed by specialized technicians.
After installing the unit, always fill out the installation sheet and update the service booklet, completing
the space for installation with the respective date and signature.

This unit has been designed f or use in a normal environment; please f ollow the instructions given below.

--Install the unit so that the power cable does not kink or become squashed but has a f ree run to the no fuse
breaker.

--Place the unit at a height that will allow the user to inspect the entire sterilization chamber and clean it
with ease.

--Do not lean on the door when it is open.

--Check all electrical components and wire connection.

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 AUTOCLAVE STERILIZER RAU-800
Description QTY OK/NG
Emergency switch (Red) 1
Stand by switch (Green) 1
Start switch (with green light) 1
Sterilization program selection switch (Black) 1
Micro switch 1
Pressure switch 1
IC Timer 60M 2
PID Temperature control 1
Temperature recorder 1
Buzzer 1
Indicator lamp (Green) 3
Indicator lamp (Red) 1
Indicator lamp (White) 3
Indicator lamp (Amber) 2
Solenoid valve AD-15 6
Solenoid valve AD-20 1
Solenoid valve ADS-12A 1
Heating element 12KW, 3P 1
Vacuum pump 1.5HP 220/380V, 3P 1
PLC 1
Relay 2P 8
Relay 4P 1

1. Fixing ؽ” the boiler water in. BACK VIEW

2. Fixing ؽ” the vacuum pump water in.
3. Fixing ؽ” the chamber & Jacket exhaust
4. Fixing Ø1” the vacuum pump water out.

ؽ” BOILER WATER IN

1
ؽ” VACUUM PUMP WATER IN
2
ؽ” CHAMBER & JACKET EXHAUST
3 4 Ø1” VACUUM PUMP WATER OUT

WARNING
Fill distilled water only. Or use water from water filter to extend the life of the pump and the autoclave.
Do not reuse waste water or water from exhaust pipe of the autoclave.

--Adjust the backside leg’s screw to make back side higher or adjust the front side leg’s screw to make front side lower
so as to allow steam condensate drain out from front drainpipe. Normally the back side will be higher than front side
about 1 to 2 degree.

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 AUTOCLAVE STERILIZER RAU-800
Electrical connections
CAUTION

--For safety reasons, autoclave should be ground with cable to prevent electrical leakage and keep the
ground surface dry.

--Before connecting power supply, check input power AC □230V □380V □415V, □1phase □3phase
--Install a main switch with safety fuse or breaker (25A/30A/50A) to autoclave for overload protection.
--The main source electric amperage rating must higher than autoclave heating element:
(□7KW □9KW □12KW □15KW).
--Open water level sight glass gauge upper and lower two needle valve in fully open position. (At left side.)
--Install a power stabilizer or UPS system if the local power is very unstable.

--Check that the power supply v oltage indicated on the label o r p o w e r c o r d s corresponds to that
av ailable at the point of installation.

--The unit must be connected with an ov erload cut-out switch to a system fitted with an adequate earth
system that conf orms to the standards applicable in the country of installation.

--The system must be connected according to current standards.

--Max. variation in mains voltage: +/- 10%.

WARNING / CAUTION
ATTENTION: Do not allow the power cord to bend tightly and do not place any object on it.
Do not use extension power cord.
Only use the original power cord.
Only use original spare parts.

If the unit does not function correctly, please ref er to Trouble Shooting of this m anual for possible causes.
For f urther inf ormation or repairs, please contact your supplier or the technical department of REXMED
Industries Co., Ltd.

WARNING / CAUTION

WARNING: The unit conforms to the electrical safety requirements of the Standards Institute.

A fundamental safety requirements is to check that the electrical system is adequately earthed and that
the capacity of the system and the sockets are suitable for the power of the unit indicated on the label.
Have the system checked by qualified personnel.

REXMED Industries Co., Ltd. declines all liability if the above is no observed.

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 AUTOCLAVE STERILIZER RAU-800
10. OPERATING INSTRUCTIONS
10.1 WATER FILLING
Make sure water continuous supply pressure at 1-2 kg/cm2 and sufficient for feeding to boiler. This autoclave
has auto-add-water device, the solenoid valve will stop water filling automatically when water reach the full level sensor
of the steam generator. Clean chamber and boiler free from scale deposit per month.
--Please purchase two water tanks with cover about 400~500 liters, make a tower or place these tanks above second
floor for better water flow and pressure.
--Water for vacuum pump can be recycled and reuse, need to add 20% of new water when is reuse, water is use to
cooling the pump, but it is recommend to change the water in the water tank and clean water filter every 2 weeks.
--Water for boiler must use distilled water, or at least filter water or RO water, do not reuse this water source.

Clean water
source in

Water filter Water filter

or RO filter or RO filter

Clean water
source in

Water tank 400~500 Water tank 400~500

Liters for vacuum Liters for boiler
pump water. (Must use DISTILLED
WATER, if it is not
Need water pressure available, please use
2.,
at 1-2 kg/cm water filter or RO filter
otherwise need to water). Chamber
connect a water
pressure pump. Need water pressure Back view
2,
at 1-2 kg/cm
otherwise need to
connect a water
pressure pump.

Boiler water in
Boiler

Vacuum pump water in Back view

Chamber and
Jacket exhaust. Vacuum pump
Do not reuse water out, the
exhaust water. water can be
WARNING HOT recycled and
WATER reused.

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 AUTOCLAVE STERILIZER RAU-800
10.2 PREPARING THE INSTRUMENTS TO STERILIZE
A correct sterilization depends on the processes described below being carried out correctly; these are all equally
important and, therefore, care must be taken while performing them.
1. Preparing the instruments to sterilize.
2. Packing.
3. Loading.
4. Sterilization.
5. Preserving the sterilized instruments.
6. Routine maintenance of the unit.
All the objects must be decontaminated and carefully cleaned and dried before being sterilized. In the case of
instruments with parts that are joined to each other, divide the parts or open them as wide apart as possible.
In the case of overalls or other reusable fabrics, these must be washed and dried after use and before sterilization, to
remove organic material and lengthen the "life" of the fabric, restoring it with its natural water content (i.e. degree of
humidity).
The objectives of the initial decontamination procedure are as follows:
a) Inactivating bacterial proliferation
b) Preventing mutual contamination while handling instruments
c) Preventing any products present on the instrument from drying up
d) Protecting personnel
Decontamination is carried out using detergents and, generally, solutions that are active against HIV, HBV and HCV, or
by washing at 93°C for ten minutes in thermo-disinfectors. Observe the indications given in the technical data sheets of
the products used.
The instruments are cleaned so as to eliminate blood, saliva, dentin and organic substances in general that may
damage the materials to be sterilized or even the sterilizer itself. The use of ULTRASONIC CLEANER is recommended,
which offer numerous advantages with respect to traditional cleaning methods, such as efficacy, speed and delicacy on
the object being cleaned; always follow the recommendations provided by the respective manufacturers. In general,
after ultrasonic cleaning with detergent and/or disinfectant, rinsing the instrument is recommended, in that the
disinfectant may take on corrosive characteristics as a result of the heat.
Always clean the solution carefully to avoid residues of moisture. Once dry, the instruments to be sterilized in the unit
must be appropriately packaged, whereas those to be cold sterilized must be immersed in the appropriate chemical
solution (glutaraldehyde, paracetic acid, etc.).

WARNING / CAUTION
Checking the instruments to be used is also important: ensure that devices with the following
characteristics are not subject to sterilization: breaks, stains, rust, single-use devices that cannot be
reused.

10.3 PACKING

The correct packaging of the materials is essential in ensuring that sterility is maintained. Packaging of the instruments
is done so as to maintain the materials sterile until the time of their use.

The way in which the sterilized instruments are packaged, and then stocked, determines the state of preservation of
sterilization. The following can be used as containers: stainless steel containers with lids or perforated bottoms with
filters in paper, pouches in paper or polypropylene, Medical Grade paper or trays that are perforated or with grilles.

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Pouches in paper-polypropylene are excellent packaging systems for steam sterilizing small sets of surgical
instruments or individual instruments.

WARNING / CAUTION
ATTENTION: Use materials that comply with EN868-1 for packaging the materials to sterilize.
Do not re-sterilize the pouches in paper-polypropylene and the Medical Grade, in that they undergo a
substantial change in their structural characteristics and would no longer guarantee the characteristics of
"protective barrier".

For packaging, observe the following recommendations (for pouches in paper-polypropylene):

1. Contents must not exceed ¾ of the volume of the pouch

2. The instruments must be positioned so that they can be extracted by their handle

3. The sealing strip on the pouch must be continuous with a height of at least 6mm (EN 868-3).

Each package prepared must at least indicate the date of sterilization, the type of cycle performed and the date in which
the preservation of sterility expires; this latter value must be established considering the length of preservation of
sterility as indicated by the manufacturer of the packaging material, the internal procedure used and the stocking
conditions of the sterilized material itself.

Instruments packaged in individual pouches have a life (in terms of sterility) of 30 days, those in double pouches of 60,
if kept in closed cabinets. These values are, in any case, to be considered indicative, in that the date of preservation is
influenced by various factors, such as the environmental microbe level, the granulometry of environmental dusts (that
act as carriers of micro-organisms), as well as the temperature, pressure and ambient humidity parameters and the
degree of handling of the sterilized material.

Packaging methods that make it possible to avoid partial withdrawals and that allow for single-patient use are optimum.

10.4 LOADING

--Open the chamber door.

--Put objects to be sterilized into box, cage, basket or drum then place into the chamber.

--Always use the tray supports or stainless steel container to facilitate the circulation of steam.

--Do not load trays that are not being used.

--Load the unused trays in an upside down position to avoid any accumulation of water in the boiler.

--Where it is necessary to sterilize loose instruments, it is advisable to cover the tray with sheets of tray paper to avoid
any direct contact of the instruments with the tray.

--Ensure that instruments of different materials are separated and placed on different trays.

--For better sterilization result, open instruments such as pincers, scissors, or other composite instruments.

--Position the instruments with sufficient distant from one and another that they remain separate for the whole
sterilization cycle.

--Do not stack instruments on the tray: overloading could compromise sterilization.
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 AUTOCLAVE STERILIZER RAU-800
--Mirrors should be placed the glass side down.

--Do not stack the trays on the top of each other, but use the tray support. It is necessary to leave a space between
each tray to allow for the circulation of steam during the sterilization phase and then to facilitate drying.

--Make sure the chamber door close tightly.

WARNING / CAUTION

ATTENTION: Place a CHEMICAL INDICATOR or BIOLOGICAL INDICATOR on each tray, box, cage,
basket or drum to verify sterilization result.

A. Tubes

After the tubes have been cleaned normally, rinse them using water without pyrogene. Place them on the tray so that
the two ends are open and so that they do not bend or twist.

B. Packages

Place the packages upwards next to each other, do not allow them to come into contact with the sides of the chamber.

C. Material in pouches

When sterilizing material in pouches, do not overlap the pouches on the trays.

Place the pouch with the transparent side face down (in contact with the tray) and with the paper face up. Instruments
must be put into separate pouches

10.5 HEATING

1. Open the door and put instruments to be sterilized into the chamber.

2. Put THE STERILIZATION INDICATOR INTO THE CHAMBER.

3. Then closed the door tightly.

4. Press STAND BY button for pre-heating.

5. Set-up the sterilization temperature 105°C~136°C from TEMP. CONTROL. PLEASE REFER TO UT150 SETTING.

6. Or select from program: Wrapped / Unwrapped / Liquid.

7. Sep-up STER timer. PLEASE REFER BELOW.

8. Sep-up DRY timer. PLEASE REFER BELOW.

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 AUTOCLAVE STERILIZER RAU-800
SETTING UP THE STERILIZATION TIME:

* PRESSURE ON 2.1 kg/cm² (APPROX. 132ºC / 270ºF)

UNWRAPPED Set-up 4 minutes sterilization time.
WRAPPED Set-up 15 minutes sterilization time.

* PRESSURE ON 1.2 kg/cm² (APPROX. 121ºC / 250ºC)

UNWRAPPED Set-up 22 minutes sterilization time.
WRAPPED Set-up 30 minutes sterilization time.
LIQUIDS Set-up 40 minutes sterilization time.

* DRY TIME: 30 minutes

* SPECIAL SELECTION RANGE:

PRESSURE SELECTION RANGE 0.9 ~ 2.1 kg/cm²
STERILIZATION TIME SELECTION RANGE 0 ~ 60 minutes
DRY TIME SELECTION RANGE 0 ~ 60 minutes

# FOR REFERENCE: 1 KG/CM² = 0.98 bar = 14.2 psi.

# Sterilization instruments must be made by metal without plate, or autoclavable plastic or
rubber material.
RAU-840
Wrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
14 Liters 4+4+4 min 20 min 30 min 5 min 30 min 97 min
Wrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 4+4+4 min 25 min 15 min 5 min 30 min 87 min
Unwrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 4+4 min 20 min 22 min 5 min 30 min 85 min
Unwrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
12 Liters 4+4 min 25 min 4 min 5 min 30 min 72 min
Liquid 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
12 Liters 0 min 20 min 30 min 10 min 0 min 60 min

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 AUTOCLAVE STERILIZER RAU-800
RAU-845
Wrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
14 Liters 4+4+4 min 20 min 30 min 5 min 30 min 97 min
Wrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 4+4+4 min 25 min 15 min 5 min 30 min 87 min
Unwrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 4+4 min 20 min 22 min 5 min 30 min 85 min
Unwrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
12 Liters 4+4 min 25 min 4 min 5 min 30 min 72 min
Liquid 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
12 Liters 0 min 20 min 30 min 10 min 0 min 60 min
RAU-850
Wrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
15 Liters 4+4+4 min 20 min 30 min 5 min 30 min 97 min
Wrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
14 Liters 4+4+4 min 25 min 15 min 5 min 30 min 87 min
Unwrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
14 Liters 4+4 min 20 min 22 min 5 min 30 min 85 min
Unwrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 4+4 min 25 min 4 min 5 min 30 min 72 min
Liquid 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
13 Liters 0 min 20 min 30 min 10 min 0 min 60 min

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 AUTOCLAVE STERILIZER RAU-800
RAU-860
Wrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
20 Liters 4+4+4 min 25 min 30 min 5 min 30 min 102 min
Wrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
19 Liters 4+4+4 min 30 min 15 min 5 min 30 min 92 min
Unwrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
19 Liters 4+4 min 25 min 22 min 5 min 30 min 90 min
Unwrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
18 Liters 4+4 min 30 min 4 min 5 min 30 min 77 min
Liquid 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
18 Liters 0 min 25 min 30 min 10 min 0 min 65 min
RAU-870
Wrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
23 Liters 4+4+4 min 30 min 30 min 5 min 30 min 107 min
Wrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
22 Liters 4+4+4 min 35 min 15 min 5 min 30 min 97 min
Unwrapped 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
22 Liters 4+4 min 30 min 22 min 5 min 30 min 95 min
Unwrapped 2.1 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
21 Liters 4+4 min 35 min 4 min 5 min 30 min 82 min
Liquid 1.2 kg/cm²
Water Pre-vacuum Heating up Sterilization Steam Exhaust Dry Vacuum Total required
Consumption time
21 Liters 0 min 30 min 30 min 10 min 0 min 70 min

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 AUTOCLAVE STERILIZER RAU-800
10.6 STERILIZATION
1. Press START button to start operation.
2. After the chamber temperature has set-up, The LED of STER timer turn to “flash” that means the
sterilization timer start working. Then the LED turns light on. This means the sterilization timer
finished working then the dry-timer start working.

Timer
10.7 EXHAUST / DRY / VACUUM
1. The LED of DRY timer turn to “flash” that means the DRY timer start working and the “DRY” Indication lamp will be
light on. Meanwhile the jacket pressure will be exhausted to make the chamber vacuum. The LED turns light on.
This means the dry cycle is finished. Then, the DRY timer stop working, and the “COMPLETE” indicator lamp light on.
2. Buzzer will give about 40 seconds alarm upon the end of setting. Please check the COMPLETE indicator. It must be
light on. If not that means the sterilization cycle is fail. Please re-sterilize again.
3. This autoclave is control by micro processor (PLC). So it will check the sterilization steps automatically.

10.8 EMERGENCY EXHAUST

1. Press the RED Emergency Exhaust Button any time to stop sterilization cycle. Turn the emergency exhaust button
to unlock.

10.9 UNLOADING
WARNING / CAUTION
WARNING: Make sure no steam pressure in chamber by checking pressure gauge at “0” before opening
the chamber door to remove the sterilized objects.
Check chemical indicator or biological indicator test tape to confirm sterilization process.

DO NOT TOUCH
ATTENTION: Danger of burns. When the unit finishes the sterilization cycle and the door is opened to
remove the sterilized instruments, the inner parts of the chamber and door are still very hot. These must
not be touched directly in order to avoid getting burnt. Use the relative extractor tool.

The material is at the greatest risk of contamination while it is still hot, because the barrier capabilities of the packaging
materials are much lower in the presence of residual humidity, compared to an ambient temperature situation. The
materials, therefore, should not be stacked once they have been extracted, in order to favour the dispersion of heat.

Wait for the material to drop to room temperature before stocking it: before stocking, make sure that the packages are
intact and check the chemical indicator change the colour; if the package is broken or torn, the load can only be used
immediately, in that preservation of sterility cannot be guaranteed.

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 AUTOCLAVE STERILIZER RAU-800
The indicative times for preserving the material are shown below, considering that the material itself is kept in closed
cabinets away from light, heat and humidity.
Type of material Suggested time in days
Combination of paper-polypropylene 30 (single) 60 (double)
Metal containers with standard grade filters 28/30
Medical grade with double orthogonal layer 28/30

The material should be stocked in sealed cabinets, 30cm away from the floor and 5 cm from the ceiling, if this is not
possible, protect material in nylon bags.

CONSULT INSTRUCTION FOR USE

We emphasize the fact that the times indicated in the table above are indicative, in that the preservation
of sterility depends on numerous factors, such as the ambient microbic level, the size of the dust
particles, the ambient conditions of temperature, pressure and humidity, as well as the degree of
handling of the sterilized materials themselves.

CAUTION
--Following above mentioned steps to repeat and operate autoclave.
--Never attempt to open chamber door when chamber with steam pressure.

DO NOT TOUCH
--Please do not touch surface of the chamber and the door when the unit is working.
--Please do not touch solenoid valves when the unit is working.

CAUTION
Open the door after 15 minutes to make the dry function in good condition.
If the next new cycle is required. First turn the START switch to OFF position, then turn off the
power switch again. And turn on the power switch to reset the unit.

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 AUTOCLAVE STERILIZER RAU-800
QUICK OPERATING INSTRUCTION

PUT INSTRUMENTS INTO THE CHAMBER, CLOSE THE DOOR THEN PRESS THE STAND BY
SWITCH ON

SELECT THE STERILIZATION TEMPERATURE

SELECT WRAPPED / UNWRAPPED / LIQUID STERILIZATION MODE

SET STER TIMER

SET DRY TIMER OR SET “1” FOR NO-DRY

PRESS START SWITCH ON (START WORKING)

THE VACUUM PUMP STARTS WORKING THREE TIMES FOR WRAPPED WHEN THE
PRESSURE OF JACKET ARRIVED SETTING

STER TIMER START WORKING,

WHEN TEMPERATURE OF CHAMBER ARRIVED SETTING

THE CHAMBER PRESSURE EXHAUST, WHEN STER TIMER-OFF

THE DRY TIMER & VACUUM PUMP START WORKING, WHEN THE CHAMBER PRESSURE
EXHAUST COMPLETED

AFTER 40 SECONDS OF BUZZER, THEN IT WILL CUT OFF THE ELECTRIC POWER
AUTOMATICALY

THE COMPLETE INDICATOR LAMP TURNS LIGHT ON

IF IT IS NOT LIGHT ON PLEASE RE-CYCLE AGAIN

CHECK THE CHAMBER PRESSURE GAUGE RETURN TO “0” POSITION BEFORE OPENING
THE DOOR

UNLOAD AUTOCLAVE ITEMS AND CHECK CHEMICAL INDICATOR or BIOLOGICAL

INDICATOR on each tray, box, cage, basket or drum to verify sterilization result.

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 AUTOCLAVE STERILIZER RAU-800
11. WARNING

WARNING
1. Anytime check the pressure gauge, if the pressure over than 0 kg/cm². Please don’t attempt to open
the door.
2. “USE DISTILLED or SOFT & FILTERED WATER ONLY” otherwise, we can’t offer the quality
guarantee service.
3. Please keep open the water source into the chamber, or the low-water protector will cut-off the electric
power.
4. Please attend the high temperature on the door of the chamber.
5. The door handle must be closed well, when the unit is in sterilization.
6. Please install the No Fuse breaker, between the electric power source and autoclave.
7. Use only a dedicated power supply.
8. The silicone rubber gasket on the inner door and the front of the chamber should be kept clean.
9. The filter valve inside the chamber should be cleaned at least every season.
10. We recommend use of chemical indicator strips as a check for sterility. These strips may also be
kept as a record of sterilization.
11. In the event of an emergency press EMERGENCY button immediately and turn the autoclave off at
the mains power supply.
12. Please keep the chamber clean, anytime.

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 AUTOCLAVE STERILIZER RAU-800
12. TROUBLE SHOOTING

POWER LAMP IS NOT LIGHT ON:

1. Power supply is not properly connected.
--Try to connect power supply until power indicator goes on.
2. Breaker broken.
--Replace the breaker with 25/30/50A type.
3. Bulb broken.
--Replace the bulb.
4. Power switch fuse broken.
--Replace the fuse.

HEATING-UP LAMP IS NOT LIGHT ON:

1. Lamp broken. --Replace the bulb.
2. Heater broken. --Replace the heating element.

DRY LAMP IS NOT LIGHT ON:

1. Lamp broken. --Replace the bulb.
2. Dry timer broken. --Replace the dry timer.

LOW WATER (OVER HEAT) INDICATION AND ALARM:

1. Water is not enough.
--Check the water source.
--Check the water level sensor and clean or replace it.
2. Temperature protector broken.
--Replace the temperature protector switch.
3. Pour water solenoid broken.
--Clean the filter.
--Clean the solenoid valve, or replace it. (THE FILTER MUST BE CLEAN PER EACH SEASON.)

PRESSURE IN THE CHAMBER CANNOT EXHAUST AUTOMATICALLY AFTER

STERILIZATION:
1. Steam solenoid valve unclean.
--Clean the filter.
--Clean the solenoid valve, or replace it.

PRESSURE CANNOT GOES UP:

1. Steam solenoid valve unclean.
--Clean the filter.
--Clean the solenoid valve, or replace it.

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 AUTOCLAVE STERILIZER RAU-800
DRY FUNCTION NOT PERFECT:
--Please open the door for 15 minutes, after buzzer alarm.
--If still have same problem, please call engineer.
--Adjust the level of autoclave.

DOOR CANNOT OPEN:

Due to the “PRESSURE DOOR INTERLOCK DEVICE”, if cannot open the door after work completed, please do
following step:
1. Please turn the handle“ ”to tight the door.
2. Then, turn the handle “ ”back to open it.

TRAP CLEANING AND / OR REPLACEMENT

Before undertaking any maintenance on the trap it must be

isolated from both the supply line and return line and any
pressure allowed to safely normalise to atmosphere. The trap
should then be allowed to cool. When reassembling, ensure that
all joint faces are clean.
How to fit the capsule:
- Allow the trap to cool.
- Remove the cap and lift out the capsule（4）,spring（5） and
spacer plate（6）.
- Remove the valve seat and gasket（7 and 8）.
- Screw in the new seat and gasket.
- Drop in the spacer plate.
- Replace the new capsule, spring and screw on cap using
the new 'O' ring（3）assembled into the groove in the top of
the cap, or in older models using the new gasket.
- Always fit the complete assembly when replacing the
capsule.
- After maintenance ensure that the system is fully
functioning.
Note 1: Early spacer plates were uni-directional (see Fig. 2)
and must be fitted with the high points uppermost. This
does not apply to later models.

Note 2: The spares pack contains two sizes of 'O' ring.

Use of the correct 'O' ring is explained on the note also
included in the spares pack.

Table 1 Recommended tightening torques

Item no. Part Nm （Ibf ft）

Gasket 50 A/F 90 - 100 （65 - 72）

2
'O' ring 50 A/F 50 - 60 （36 - 43）
7 Seat 17 A/F 35 - 40 （25 - 29）

PS: ANY PROBLEM OCCURS, PLEASE CHECK THE WIRE CONNECTION FIRST.

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 AUTOCLAVE STERILIZER RAU-800
13. SERVICE AND MAINTENANCE

WARNING / CAUTION
Before performing and maintenance operations, carefully read all safety instructions.
DANGER: High internal voltage.
WARNING: Disconnect the power supply before any maintenance operations.

ALL MAINTENANCE OPERATIONS MAY ONLY BE PERFORMED BY THE RESPONSIBLE AUTHORITY OR BY

THE TECHNICIANS AUTHORISED BY THE ASSISTANCE SERVICE OF REXMED Industries Co., Ltd.

--Observe the intervals prescribed or shown in this manual. Activates memorandum messages to assist the user in
performing both the ordinary and the extraordinary maintenance operations.

--It is forbidden to eliminate the safety label on the machine.

--Check them at regular intervals.

--If an effective danger situation arises, switch OFF EMERGENCY BUTTON and turn OFF main power immediately.

--Unauthorized people must stay at a safe distance from the machine during maintenance operations.

After maintenance and before starting the unit, the responsible authority must make sure that work has been done
correctly, that the safety devices are active and that no-one is already working the unit. This unit must be correctly used,
serviced and checked at regular intervals. These precautions will ensure the unit works continuously, safely and
effectively.

To prevent operator hazards, the unit must be subject to regular checks and servicing by the technical assistance
service.

--To maintain the unit in good working order, periodically clean all the external parts using a soft damp cloth and normal,
neutral detergent (do not use corrosive or abrasive products).

--Do not use abrasive cloths, pads or metal brushes (or anything abrasive) to clean the metal.

--Before starting each cycle, clean the door seals carefully using a damp cloth.

--The formation of white stains on the base of the chamber shows that the demineralized water used is of poor quality.

MAINTENANCE WORKS
Frequency Operation
Daily Cleaning the door seal every time after using. Use soft sponge to clean it.
Cleaning of external and internal surface.
Weekly Cleaning of sterilization chamber.
Cleaning of the trays and the tray support.
Every 6 months Maintenance of the safety valve.
Every 500 cycles Replacement of heating element and silicone door seal.
After 7 years For safety reason, it is recommended to purchase a new unit.
When it is necessary Adjustment of the door closing mechanism.

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 AUTOCLAVE STERILIZER RAU-800
STEAM PRESSURE VALVE ADJUSTMENT
NOTE: This should be done by professional engineer only.
--Remove the cap of pressure relief valve.
--Loosen the fix nut.
--To relief at low pressure: Counter clock-wise turn spindle so as to reduce spring compression to valve seal.
--To relief at high pressure: Clock-wise turn spindle so as to increase spring compression to valve seal.
--Tighten the fix nut after adjustment and fit the cap.

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 AUTOCLAVE STERILIZER RAU-800
WATER LEVEL GLASS GAUGE REPLACEMENT
--Stop autoclave boiling and reduce pressure till jacket pressure gauge indicates “0”.
--Close two water level valves.
--Disconnect two upper and lower buts.
--Replace new glass tube with two “O” rings.
--Tighten two lock nuts.
--Open two water level valves.
CLEAN STRAINER
--Loosen the lock nut.
--Clean screen with compressor air.

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 AUTOCLAVE STERILIZER RAU-800
HEATING ELEMENT REPLACEMENT
--Use electric meter to check if heating element close circuit. Make sure the Voltage and KW of heating element.
--Disconnect cable and use pipe wrench to remove it out.

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 AUTOCLAVE STERILIZER RAU-800
AUTOMATIC PRESSURE CONTROLLER
NOTE: This should be done by professional engineer only.
--The automatic pressure controller is made of one expansion bellow and with micro switch, when steam pressure
from boiler rise to preset pressure, than the bellow head will contact micro switch to turn “OFF” heating source power
relay as limit boiler pressure at safety working range.
--To increase pressure – turn adjustable screw counter clock-wise so as micro switch will later to contact bellow to
work high.
--To decrease pressure – turn adjustable screw clock-wise so as micro switch will early to contact bellow to work low.

BOILER
NOTE: Use DEMINERALIZED or DISTILLED WATER for boiler only.
--To prevent water scale, open exhaust valve for dirty water exhaust once a week and refill boiler with clean water.

CHAMBER
--Clean the chamber once a week.
--Keep door silicone sealing gasket clean.
--Clean the filter in the chamber. (On the exhaust hole)

DOOR
--Check and keep door closing radial arms locking bolts in tighten position.
--Lubricate central spider wheel closing screw with grease once a half year.

STEAM TRAP
--Clean steam trap with compressor air once a half year.
--Replace thermostatic capsule when steam trap no working.

WATER LEVEL SENSOR

--Exhaust all water from boiler.
--Disconnect main power supply.
--Mark and remove the sensor for water level at the top of boiler.
--After cleaning, reinstall the sensor into right place.

TEMPERATURE / PRESSURE GAUGE

--Exhaust all water from boiler and disconnect main power supply.
--Mark and remove the gauge, test for accuracy or calibration every 6 months.
--Reinstall the gauge securely at the right place

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 AUTOCLAVE STERILIZER RAU-800
SOLENOID VALVE
--Clean solenoid valve disc, piston and plunger if steam leakage.
--Replace new solenoid valve if not in good working condition.

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 AUTOCLAVE STERILIZER RAU-800
14. MAINTENANCE RECORD

Date Maintenance Maintenance Customer Remarks

Record Technician Confirmation

MODEL RAU-800 Series Agent:

LOT NO.
SERIAL NO.
BOUGHT DATE

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