Inverter Control Datasheet
Unidrive M100
Unidrive M200
Unidrive M300
Unidrive M400
0.75 kW – 2.8 MW Heavy Duty
Unidrive M600 (1.0 hp – 4,200 hp)
Unidrive M700 200 V | 400 V | 575 V | 690 V
Unidrive M800
The Unidrive M Manufacturing Automation drive family
2 [Link]
Unidrive M700 features
Power on / Drive
status LED
Industry standard dual
port Ethernet switch
supporting IEEE 1588 V2
synchronization
Aluminum chassis
- allows flexible
mounting, with
high performance
extruded heatsink
3 x System Integration incorporated
(SI) module slots for
communications, I/O,
additional feedback
devices and automation/
motion controllers
User-friendly power
connections with
removable terminals*
[Link] 3
Unidrive M700 AC and
Servo drive
Class leading induction and permanent magnet servo
motor performance, with real-time Ethernet
M700 delivers maximum machine throughput through
precision motor control, onboard real-time Ethernet
(IEEE 1588 V2 Precision Time Protocol), advanced motion
control and high speed I/O for position capture, enabling
machine builders to easily create more sophisticated and
flexible machines.
Unidrive M700 Highlights Maximum choice and performance with the right
Maximum machine throughput with your choice of motor encoder technology
Unidrive M maximizes machine throughput with exceptional Unidrive M700 allows you to choose the right encoder
control performance with virtually any industrial motor type: technology, based on performance and cost for your application.
The onboard feedback interface provides high performance
• AC Induction Motors connectivity to multiple encoder channels and supports virtually
• Permanent Magnet Motors any standard encoder feedback
• Servo Motors Unimotor hd high dynamic technology, including Resolver, BISS
brushless AC servo motor range and EnDat devices.
• Synchronous Reluctance Motors
• Linear Motors
4 [Link]
Choice and performance with open technologies Add the extra features you need
Unidrive M Intelligent Machine Architecture adopts high Unidrive M700 supports up to three optional click-in System
performance, open technologies, for Ethernet networking Integration (SI) modules that allow seamless integration with
and Machine Control programming, giving machine builders Manufacturing Automation systems and other vendor supplied
access to the widest pool of engineering talent and choice of equipment. Functions available include communications,
automation components. additional I/O, feedback devices, enhanced safety features and
scalable motion control.
Easy to access machine control features
Software tools, keypads and memory storage devices provide
easy and fast access to Unidrive M’s machine control features for
configuration, monitoring and diagnostics.
[Link] 5
Intelligent Machine Architecture – Open Control Techniques Intelligent Machine Architecture is an
open approach to automation, designed to maximize machine
technology, exceptional performance
throughput. This is achieved through a synchronized high
performance network of intelligent control devices, sensors and
actuators, linked together through open and globally available,
industry standard Ethernet. Open standards provide significant
benefits to machine builders and OEMs:
• Choice to select the ‘best-in-class’ for every machine component
• Familiarity with standards accelerates machine development
OICE and innovation
CHomponents
of c of SP • Broad acceptance of open standards makes it easier to recruit
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ve
skilled engineering staff with the required expertise
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FUTURE P
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* Future availability
6 [Link]
Unidrive M700’s onboard real-time Ethernet
(using IEEE 1588 V2) provides improved
machine control with fast and flexible
communications. Synchronization can be
achieved across the network below 1 µs, with
update rates as low as 250 µs with a virtually
unlimited node count.
[Link] 7
Transformer core cutting line
Machine Control Studio Software - The following IEC 61131-3 programming languages
are supported:
Powered by CODESYS
Control Techniques Machine Control Studio • Structured Text (ST)
provides a flexible and intuitive environment • Function Block Diagram (FBD)
for programming Unidrive M’s new automation
• Structured Function Chart (SFC)
and motion control features. The new software
offers programming for: • Ladder Diagram (LD)
• Instruction List (IL)
• Unidrive M700’s onboard PLC
Also supported:
• High performance MCi200 and MCi210 Machine
Control modules • Continuous Function Chart (CFC)
• Ethernet network data configurations Intuitive IntelliSense functionality helps to write consistent and
Machine Control Studio is powered by CODESYS, the leading open robust programming, speeding up software development.
software for programmable machine control. The programming Programmers have access to a vibrant open-source community
environment is fully IEC 61131-3 compliant, meaning that it is for function blocks. Control Techniques also provides support for
familiar and therefore fast and easy to use for control engineers customers’ own function block libraries, with on-line monitoring
around the world. of program variables with user defined watch windows and help
for on-line change of program, in line with current PLC practice.
8 [Link]
Typical Machine Control Studio
Screen Shots
Open, efficient, synchronized Ethernet Through advances in Ethernet technology, standard Ethernet
hardware now delivers the highest levels of machine performance
Control Techniques Intelligent Machine Architecture uses standard
in industrial networking. For communication between drives, PCs,
Ethernet to connect the machine controller parts and other devices
I/O and other devices, Unidrive M uses open protocols such as TCP/
such as PCs, I/O and HMIs together. Ethernet provides machine
IP and UDP, delivering exceptional performance:
builders and manufacturers with real benefits:
• Network synchronization of less than 1 μs (typically <200 ns)
• Maximize machine productivity through high performance
deterministic Ethernet, suitable for complete Machine • 250μs cycle time for the most demanding motion applications
Automation and demanding synchronized motion functions. • Virtually unlimited node count
• Access future developments in IT based industries where billions • Bandwidth protection through a network gateway that manages
of nodes are installed, future proofing your investments. non-real-time Ethernet messages
• Access to a massive choice of network monitoring and • Master/follower and peer-to-peer communications capabilities
diagnostics tools.
[Link] 9
Printing application
10 [Link]
Unidrive M Flexible Ethernet Communications
HMI
IT Network
CONTROL
TECHNIQUES
UNIDRIVE
M800
CAUTION
Risk of Electric Shock
STORED CHARGE 10 min
More than one disconnect switch may be
required to de-energise this equipment.
Wait 10 minutes after powering down
before accessing terminals.
Ethernet Switch
PROFINET
RT Master Remote I/O
CPU314C-2 DP DI8xDC24V
EtherNet/IP Master
SF AI5/A02x12Bit DI16/D016xDC24V
BF 0 0 0
DC5V 1 1 1
FRCE 2 2 2
RUN 3 3 3
STOP 4 4 4
PUSH 5 5 5
6 6 6
RUN
7 7 7
OR
STOP
MRES
DI+2 DI+0 D0+0
IN IN OUT
DI+1 D0+1
0 0
1 1
2 2
3 3
4 4
5 5
6 6
7 7
Synchronized communications using IEEE 1588 V2 PTP System Integration (SI) option modules allow additional
PROFINET RT* or EtherNet/IP communications connectivity with EtherCAT, PROFIBUS, DeviceNet, CANopen
and I/O. Plus connectivity to legacy CTNet system
Modbus TCP/IP communications
IT communications - Managed using QoS to ensure
network reliability
* Future availability
[Link] 11
Enhanced Machine Integration a simulated encoder output without the need for additional
Scalable Safety System Integration modules.
Machine safety features enhance machine throughput while • Two universal encoder input channels
protecting people and assets, helping to meet SIL3 (Safety ➮ Support for standard incremental and SinCos encoders,
Integrity Level 3). The M700 offers alternative levels of integrated including those with absolute commutation signals.
safety functions to suit various manufacturing needs, reducing
➮ Support for communications based encoders with up to
external components and machine costs.
a 4 Mbaud rate and line compensation for long cable
• Safe Torque Off (STO) inputs provide an easy entry level for lengths of up to 100 m.
safety integration. ➮ Support includes BISS C, EnDat 2.2, HIPERFACE and SSI
• The SI-Safety module* provides an intelligent programmable ➮ Resolver support for feedback in harsh environments.
solution to meet the IEC 61800-5-2 functional safety standard,
• One simulated encoder output
covering numerous functions including STO, Safe Stop 1 and 2,
➮ Position reference for CAMs, digital lock and electronic
Safe Limited Speed and Safe Speed Monitor.
gearbox applications.
* Future release
➮ Implemented through hardware to
Flexible universal encoder port
maximize performance.
Increase flexibility and reduce system costs through
simultaneously connecting up to three** high performance
**The functionality is dependent upon the encoder types being used
encoder channels as standard. As an example, the drive can
interface with a feedback encoder, reference encoder and provide
12 [Link]
Automotive application
[Link] 13
Control Mode
Open loop vector or V/Hz induction motor control Closed loop permanent magnet
motor control (RFC-S)
Open loop Rotor Flux Control for induction motors (RFC-A)
❯
Centralized PLC
❯
/Motion Control
Motion Controller
Optional Input/Output
❯
Standard
1 x Relay output
STOP
MRES
DI+2 DI+0 D0+0
IN IN OUT
DI+1 D0+1
0 0
1 x STO
1 1
2 2
3 3
4 4
5 5
6 6
7 7
4 x Digital I/O
Industrial Computer 3 x Analog input (default) /
Digital input
1 x Analog output (default)
/ Digital input
2 x Relay
14 [Link]
Standard
Applications with PLC or Motion Functionality
Easy to use onboard SI-Applications Plus MCi200 MCi210
PLC and advanced compatible module which Advanced machine Extended advanced
❯ motion control allows existing SyPTPro control using industry machine control using
using industry application programs to standard CODESYS industry standard CODESYS
standard CODESYS be re-compiled for M700 programming programming environment
programming environment with simultaneous
environment connectivity to 2 separate
Ethernet networks
Standard
Communications
❯ SI-EtherCAT SI-PROFIBUS SI-Ethernet
Ethernet
(IEEE 1588 V2)
PROFINET RT*
Modbus TCP/IP
EtherNet/IP SI-DeviceNet SI-CANopen SI-PROFINET
TCP/IP
UDP
Standard
Feedback
❯ SI-Encoder
*Future availability.
[Link] 15
Test rig application
Type Benefit
KI-Keypad: Removable plain Plain text, multi-language LCD keypad for in depth parameter and data
text LCD keypad descriptions for an enhanced user experience.
KI-Keypad RTC:
All the features of the KI-Keypad, but with battery operated real-time
Removable plain text LCD
clock. This allows accurate time stamping of events, aiding diagnostics.
with real-time clock
16 [Link]
Unidrive M drive and motor
set-up tool screen
Unidrive M Connect • Drive discovery gives the ability to find drives on a network
automatically without the user having to specify their addresses
commissioning tool
• Automatic RTU baud rate scanning on the M701 RS485
connection
Based on Control Techniques’ 25 years of experience, Unidrive M
Connect is our latest drive configuration tool for commissioning,
optimizing and monitoring drive/system performance. Its
Unidrive M’s portable memory devices
Smartcard
development draws from extensive user research, using human
centered design principals to give the ultimate user experience: The optional Smartcard memory device can be used to back-up
parameter sets and basic PLC programs, as well as copying them
• Fast task based commissioning and easy maintenance of the
from one drive to another. It also allows:
Unidrive M family is simplified via familiar Windows interface
• Simplified drive maintenance and commissioning
• Intuitive graphical tools enhance and simplify user experience
• Quick set-up for sequential build of machines
• For experienced users, dynamic drive logic diagrams and
enhanced searchable listings are present • Machine upgrades to be stored on a Smartcard and sent to the
customer for installation
• Drive and motor performance can be optimized with minimal
specialized drive knowledge SD card
• Tool is scalable to match application requirements Unidrive M700 uses popular SD cards for quick and easy
parameter and program storage using an SD Card Adaptor,
• Supports the import of Unidrive SP parameter files and allows
allowing them to fit in the drive Smartcard slot. SD cards provide
full drive cloning (i.e. parameter sets and application program)
a huge memory capability allowing a complete system reload if
• Multiple simultaneous communications channels for a more
required, and can be easily pre-programmed on a common PC.
complete overview of the system
[Link] 17
Laser cutting application
Select the M700 feature-set for your • Unidrive M700 and M701 are able to take a Smartcard
(parameter copying device) from Unidrive SP and import
application drive settings.
To maximize customer choice, the M700 offers the following
3 variants: • Unidrive M700 and M701 have the same control connector
terminal layout as Unidrive SP.
M700 - Ethernet
• The SI-Applications Plus module allows existing Unidrive SP
Onboard real-time Ethernet is included on the standard M700, SyPTPro programs to be easily recompiled for Unidrive M700.
with 1 x Safe Torque Off (STO) and both analog and digital I/O,
• Unidrive M700 has more compact dimensions than Unidrive
making it an incredibly versatile high performance AC drive.
SP. However, easy retrofit is ensured as fixing points for existing
Unidrive SP installations can be used either with standard
M701 - Unidrive SP replacement Unidrive M mounting brackets or optional conversion kits
where required.
Designed to match Control Techniques’ highly popular Unidrive
SP feature-set. This includes RS485 communications, 1 x STO,
analog and digital I/O, identical control connectors, with Unidrive Performance control for every motor
SP Smartcard parameter sets supported to make upgrading to Control Techniques’ unique motor control algorithms combined
Unidrive M as simple as possible. with the latest microprocessor technology ensure that Unidrive
M drives offer the highest stability and bandwidth for all industrial
motor types. This enables you to maximize machine throughput
M702 - Safety Enhanced in every application and with every motor, from standard AC
The safety enhanced M702 has 2 x STO, onboard real-time induction motors to dynamic linear motors and from
Ethernet and digital I/O; where easy integration with modern energy saving permanent magnet motors to high performance
control and safety systems is paramount. If analog I/O is required, servo motors.
this can be provided by an SI-I/O option module. • Unidrive M700 can compensate for mechanical load resonance
in motors, ensuring optimal performance.
Powerful and easy field service and upgrade • High bandwidth motor control algorithm for open and closed
loop induction, synchronous reluctance and PM servo motors
The M700 is designed to extend the field service life of previous
with up to 3,300 Hz current loop bandwidth and 250 Hz speed
generations of products. It also provides the easiest possible
loop bandwidth.
upgrade for OEM machine designs that currently use
Unidrive SP drives.
• M701 provides a direct upgrade path from Unidrive SP:
➮ RS485 communications
➮ 1 x STO terminal
➮ Analog and digital I/O
18 [Link]
Motor control options available include:
Control
Control Mode Features
Strategy
Open loop vector or V/Hz Frequency Open loop motor control for induction motors, providing the easiest
induction motor control Speed configuration. V/Hz can be used in multi-motor systems.
Enhanced open loop Speed Vector algorithm utilizing closed loop current control to greatly enhance
Rotor Flux Control for
Torque performance for all induction motor sizes.
induction motors (RFC-A)
Open loop motor control for permanent magnet motors utilizing closed loop
Speed current control. This mode offers good dynamic performance and enables more
New open loop permanent compact and higher efficiency motor technologies to be used.
Torque
magnet motor control (RFC-S)
Position This mode also supports simple positioning without the need for encoder
position feedback.
Speed
Enhanced closed loop
Dynamic speed or position control of induction motors, supporting a wide
Rotor Flux Control for Torque
range of feedback devices.
induction motors (RFC-A)
Position
Speed
Enhanced closed loop Closed loop control of high efficiency and servo permanent magnet motors
permanent magnet/servo Torque supporting a wide range of feedback devices. This mode also supports the
motor control (RFC-S) control of Synchronous Reluctance Motors.
Position
Active Front End (AFE) to return excess braking energy back onto the power
Enhanced Active Front End (AFE) line, reducing energy costs instead of dissipating this energy as heat. The AFE
Regenerative
Power Quality Convertor provides power factor control for power quality management and greatly
reduces unwanted power harmonics.
[Link] 19
Unidrive M700 ratings and specifications
* Future availability
20 [Link]
500/575 Vac ±10%
Heavy Duty Normal Duty
Drive Max Continuous Motor Shaft Motor Shaft Max Continuous Motor Shaft Power Motor Shaft
Current (A) Power (kW) Power (HP) Current (A) (kW) Power (HP)
M70x-05500030A 3 1.5 2 3.9 2.2 3
M70x-05500040A 4 2.2 3 6.1 4 5
M70x-05500069A 6.9 4 5 10 5.5 7.5
M70x-06500100A 10 5.5 7.5 12 7.5 10
M70x-06500150A 15 7.5 10 17 11 15
M70x-06500190A 19 11 15 22 15 20
M70x-06500230A 23 15 20 27 18.5 25
M70x-06500290A 29 18.5 25 34 22 30
M70x-06500350A 35 22 30 43 30 40
M70x-07500440A 44 30 40 53 37 50
M70x-07500550A 55 37 50 73 45 60
M70x-08500630A 63 45 60 86 55 75
M70x-08500860A 86 55 75 108 75 100
M70x-09501040A* 104 75 100 125 90 125
M70x-09501310A* 131 90 125 150 110 150
M70x-09501040E 104 75 100 125 90 125
M70x-09501310E 131 90 125 150 110 150
M70x-10501520E 152 110 150 200 130 200
M70x-10501900E 190 132 200 200 150 200
* Future availability
Heavy Duty
Suitable for demanding applications, current overload of 200% is available for dynamic loads.
Normal Duty
Suitable for most applications, with a current overload capacity of 110%.
For a full explanation of the drive order code, refer to page 27.
[Link] 21
Unidrive M700 ratings and specifications
Environmental safety and electrical conformance
• IP20 / NEMA1 / UL TYPE 1* • Electromagnetic Immunity complies with EN 61800-3 and
*UL open class as standard, additional kit needed to EN 61000-6-2
achieve Type 1 • With onboard EMC filter, complies with EN 61800-3
• IP65 / NEMA4 / UL TYPE 12 rating is achieved on the rear of the (2nd environment)
drive when through panel mounted • EN 61000-6-3 and EN 61000-6-4 with optional footprint
• Ambient temperature -20 °C to 40 °C as standard. Up to 55 °C EMC filter
with derating • IEC 60146-1-1 Supply conditions
• Humidity 95 % maximum (non-condensing) at 40 °C • IEC 61800-5-1 (Electrical Safety)
• Altitude: 0 to 3000m, derate 1 % per 100 m between 1000 m • IEC 61131-2 I/O
and 3000 m
• Safe Torque Off, independently assessed by TÜV to
• Random Vibration: Tested in accordance with IEC 60068-2-64 IEC 61800-5-2 SIL 3 and EN ISO 13849-1 PL
• Mechanical Shock Tested in accordance with IEC 60068-2-29 • UL 508C (Electrical Safety)
• Storage temperature -40 °C to 70 °C
22 [Link]
UL Type 1 Conduit kit General kit items
Frame size Order code Item Order code
3&4 6521-0071 Keypad blanking cover (10 pieces in pack) 3470-0058
5 3470-0069 Frame size 3 & 4 power connector split kit 3470-0064
6 3470-0059 Frame 3 through hole multi-axis kit ** 3470-0065
7 3470-0080 I/O commissioning extender adaptor 3000-0009
8 6500-0106
** To allow multiple drives to be through hole mounted
9E & 10 3470-0115 with no space between them.
[Link] 23
Dimensions, weight and frame size ratings
SINGLE DRIVES
Frame size 3 4 5 6 7 8
(H x W x D)
M200 to M400 M200 to M400
15.4 x 5.6 x 7.6 15.4 x 8.3 x 8.7
in 15.0 x 3.3 x 7.9 15.4 x 4.9 x 7.9 21.9 x 10.6 x 11.0 31.6 x 12.2 x 11.4
M600 to M800 M600 to M800
15.4 x 5.6 x 7.6 15.4 x 8.3 x 8.9
Weight kg (Ib) 4.5 (9.9) Max 6.5 (14.3) 7.4 (16.3) 14 (30.9) 28 (61.7) 52 (114.6)
Internal • • • • • •
Line Choke
External
1.5 kW - 4 kW 5.5 kW - 22 kW 30 kW - 37 kW 45 kW - 55 kW
@ 575 V
(2 hp - 5 hp) (7.5 hp - 30 hp) (40 hp - 50 hp) (60 hp - 75 hp)
15 kW - 45 kW 55 kW - 75 kW
@ 690 V
(20 hp - 60 hp) (75 hp - 100 hp)
All dimensions include mounting brackets except for the DIN rail alternative for frames 1 and 2.
24 [Link]
MODULAR DRIVES
INVERTER & RECTIFIER
1108 x 310 x 290 1069 x 310 x 288 1069 x 310 x 288 1410 x 310 x 310 1069 x 310 x 289 1069 x 310 x 289 1410 x 310 x 310
43.6 x 12.2 x 11.4 42.1 x 12.2 x 11.3 42.1 x 12.2 x 11.3 55.5 x 12.2 x 12.2 42.1 x 12.2 x 11.4 42.1 x 12.2 x 11.4 55.5 x 12.2 x 12.2
46 (101.4) 46 (101.4)
•
• • • • • •
45 kW - 55 kW 45 kW - 55 kW 75 kW - 90 kW 45 kW - 55 kW 75 kW - 90 kW
N/A N/A
(60 hp - 75 hp) (60 hp - 75 hp) (100 hp - 125 hp) (60 hp - 75 hp) (100 hp - 125 hp)
90 kW - 110 kW 90 kW - 110 kW 132 kW - 160 kW 185 kW - 250 kW 90 kW - 110 kW 132 kW - 160 kW 185 kW - 250 kW
(150 hp) (150 hp) (200 hp - 250 hp) (300 hp - 400 hp) (150hp) (200 hp - 250 hp) (300 hp - 400 hp)
90 kW - 110 kW 90 kW - 110 kW 132 kW - 160 kW 185 kW - 250 kW 90 kW - 110 kW 132 kW - 160 kW 185 kW - 250 kW
(125 hp - 150 hp) (125 hp - 150 hp) (175 hp - 200 hp) (250 hp - 300 hp) (125 hp - 150 hp) (175 hp - 200 hp) (250 hp - 300 hp)
*Future availability
Modular ratings up to 2.8 MW (4,200 hp) through parallel connected inverters.
Dimensions include mounting brackets.
[Link] 25
MODULAR DRIVES
INVERTER RECTIFIER
6 pulse 12 pulse
mm 773 x 310 x 290 773 x 310 x 290 880 x 310 x 310 355 x 310 x 290 570 x 310 x 310 570 x 310 x 310
Dimensions
(H x W x D)
in 30.4 x 12.2 x 11.4 30.4 x 12.2 x 11.4 34.7 x 12.2 x 12.2 15.8 x 12.2 x 11.4 22.4 x 12.2 x 12.2 22.4 x 12.2 x 12.2
Weight kg (Ib)
Internal
Line Choke
External • • •
45 kW - 55 kW 75 kW - 90 kW
@ 200 V N/A 410 A N/A 410 A
(60 hp - 75 hp) (100 hp - 125 hp)
Modular ratings up to 2.8 MW (4,200 hp) through parallel connected inverters. *Future availability
Dimensions include mounting brackets.
26 [Link]
Unidrive M Range - Identification
Electrical Specification Drive Format
Range & Derivative Frame & Volts Current Power Control Fan Supply Optional Build
Reserved
Reserved
Power
Frames Range ID Functionality Power Format 14 Control 15
Description
[Link] 27
[Link]
© Emerson 2014. The information contained in this brochure is for guidance only and does not
form part of any [Link] accuracy cannot be guaranteed as Emerson have an ongoing process
of development and reserve the right to change the specifi cation of their products without notice.









