Document Number S & B Job Number Rev Date Sheet

PIP CTCE1000 E1696 D 8/10/2017 1 of 2

Project, Location Title
P66 Midstream Projects
Sweeny P66 Refinery PIP CTCE1000, Aug 2013
Sweeny, Texas External Coating System
Selection Criteria
Estimating Client Approval Design Entire Document Attached

Fabrication Construction Editing Revised Sheets Only Attached

Discipline
Rev Date By Ck Remarks
Approval
Issued for Client
A 6/8/17 AM AM
Approval

D 8/10/17 AM AM Issued for Design

Name Date Approver

Tracey Hays 8/10/17 S&B Project Engineer

Andrew McKneely 8/10/17 S&B Project Manager

P66 Project Engineering Manager

P66 Project Manager

P66 MD-OPS-ENG & PROJ Approval

This sheet is a record of each issue or revision to the subject document. Each time this document is changed, only the new or revised
sheets must be issued. The exact sheets changed and the nature of the change should be noted in the Remarks column; however,
these remarks are not a part of the document. The revised sheets shall become part of the original document and shall be complied
with in their entirety.
CONFIDENTIAL INFORMATION
Reproduction and use prohibited except in accordance with Company's written permission.

This technology is subject to U.S. Export Control Laws; Diversion Contrary to U.S. Law Prohibited.
 Project Addendum S&B Project No. Document Number Rev. Date Sheet
E1696 PIP CTCE1000 D 8/10/2017 2 of 2
P66 Midstream Projects

Addendum to PIP CTCE1000, Aug 2013

Scope
1. This Project Addendum Specification (PA) defines additional requirements for P66 Midstream Projects.
2. The requirements in this PA are modifications to the requirements referenced in this document.
3. The type of modification shall be defined and indicated in subsequent text as follows:
(ADD) - Indicates the following statement(s) is/are added to the referenced text.
(DELETE) - Indicates the following statement(s) is/are deleted from the referenced text.
(REPLACE WITH) - Indicates the following statement(s) is/are revision(s) to the referenced text.
4. In case of conflict, requirements in this PA take precedence, but in no case will a less stringent requirement be used unless
clearly stated in this PA that the requirement specifically replaces the more stringent requirement.

Notes

1. N/A

Changes to the Specification

The following section/paragraph numbers correspond to those in referenced specification.

CTCE1000-D1
(DELETE)

CTCE1000-D12 through D25

(DELETE)

CTCE1000-D11M through D25M

(DELETE)

CONFIDENTIAL INFORMATION
Reproduction and use prohibited except in accordance with Company’s written permission.

This technology is subject to U.S. Export Control Laws; Diversion contrary to U.S. Law Prohibited.
 EDITORIAL REVISION
August 2013

Process Industry Practices

Coatings

PIP CTCE1000
External Coating System
Selection Criteria

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major industrial
users, contractors, or standards organizations. By harmonizing these technical requirements
into a single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may involve
requirements that will be appended to and take precedence over this Practice.
Determinations concerning fitness for purpose and particular matters or application of the
Practice to particular project or engineering situations should not be made solely on
information contained in these materials. The use of trade names from time to time should
not be viewed as an expression of preference but rather recognized as normal usage in the
trade. Other brands having the same specifications are equally correct and may be
substituted for those named. All Practices or guidelines are intended to be consistent with
applicable laws and regulations including OSHA requirements. To the extent these
Practices or guidelines should conflict with OSHA or other applicable laws or regulations,
such laws or regulations must be followed. Consult an appropriate professional before
applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas
at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP member companies
and subscribers may copy this Practice for their internal use. Changes or modifications of any
kind are not permitted within any PIP Practice without the express written authorization of
PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation
and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party with
copies of the Practice.

PRINTING HISTORY
February 2001 Issued July 2006 Reaffirmation with August 2013 Editorial Revision
Editorial Revision
April 2001 Editorial Revision June 2007 Editorial Revision
July 2005 Technical Correction November 2012 Reaffirmation with
Editorial Revision

Not printed with State funds

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 EDITORIAL REVISION
August 2013

Process Industry Practices

Coatings

PIP CTCE1000
External Coating System
Selection Criteria
Table of Contents
DELETED.
CTCE1000-D12 – Severe/Seacoast
1. Introduction .................................3 Environment Selection Criteria
1.1 Purpose ............................................3 (US Customary Units)
1.2 Scope ...............................................3 CTCE1000-D12M – Severe/Seacoast
Environment Selection Criteria (SI Units)
2. References ..................................3 CTCE1000-D13 – Offshore Environment
2.1 Process Industry Practices ...............3 Selection Criteria (US Customary Units)
2.2 Industry Codes and Standards .........3
CTCE1000-D13M – Offshore Environment
Selection Criteria (SI Units)
3. Definitions ...................................3
CTCE1000-D14 – Moderate Environment
Selection Criteria (US Customary Units)
4. Requirements ..............................3
CTCE1000-D14M – Moderate Environment
Data Forms Selection Criteria (SI Units)
CTCE1000-D21 – Severe Environment
CTCE1000-D1 – Documentation Selection Criteria Purchaser Defined (US
Requirements Sheet Customary Units)
The following data forms shall be part of this CTCE1000-D21M – Severe Environment
Practice only if indicated on the purchaser’s Selection Criteria Purchaser Defined
completed Documentation Requirements Sheet. (SI Units)
CTCE1000-D2 – Coating Type Code CTCE1000-D22 – Severe/Seacoast
Definitions Environment Selection Criteria Purchaser
CTCE1000-D11 – Severe Environment Defined (US Customary Units)
Selection Criteria (US Customary Units) CTCE1000-D22M – Severe/Seacoast
CTCE1000-D11M
DELETED. – Severe Environment Environment Selection Criteria Purchaser
Selection Criteria (SI Units) Defined (SI Units)

Process Industry Practices Page 1 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 DELETED.
CTCE1000-D23 – Offshore Environment
Selection Criteria Purchaser Defined (US
Customary Units)
CTCE1000-D23M – Offshore Environment
Selection Criteria Purchaser Defined
(SI Units)
CTCE1000-D24 – Moderate Environment
Selection Criteria Purchaser Defined (US
Customary Units)
CTCE1000-D24M – Moderate Environment
Selection Criteria Purchaser Defined
(SI Units)
CTCE1000-D25 – Purchaser Defined
Environment Selection Criteria (US
Customary Units)
CTCE1000-D25M – Purchaser Defined
Environment Selection Criteria (SI Units)

Process Industry Practices Page 2 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 PIP CTCE1000 EDITORIAL REVISION
External Coating System Selection Criteria August 2013

1. Introduction

1.1 Purpose
This Practice provides requirements for the selection of industrial coating systems.

1.2 Scope
This Practice describes the criteria for the selection of industrial coating systems for
insulated and uninsulated substrates of structural steel, equipment, vessels, tanks, and
piping. This Practice does not include criteria for the selection of industrial coating
systems for insulated items in cyclic temperature service, internal linings, underground
substrates, maintenance coating, architectural coatings, or color selection.

2. References
Applicable parts of the following Practice and industry codes and standards shall be considered
an integral part of this Practice. The edition in effect on the date of contract award shall be used,
except as otherwise noted. Short titles are used herein where appropriate.

2.1 Process Industry Practices (PIP)

– PIP CTSE1000 - Application of External Coatings
2.2 Industry Codes and Standards

• American National Standards Institute (ANSI)

– ANSI Z535.1 - Safety Color Code
• NACE International
– NACE Standard SP0198-2010 - Control of Corrosion under Thermal Insulation
and Fireproofing Materials - A Systems Approach
– NACE 96 Paper No. 477 - Updated Protective Coating Costs, Products and
Service Life. Gordon H. Brevoort, Kirk R. Shields, and Michael F MeLampey

3. Definitions
moderate environment: Industrial and chemical plant area subject to moderate external corrosion

offshore environment: Facilities and structures built in and above seawater

severe environment: Heavy industrial and chemical plant area subject to aggressive external
corrosion

severe/seacoast environment: Within five miles of coast/sea water and in the presence of heavy
industrial plants subject to aggressive external corrosion

4. Requirements
4.1 Coating materials shall be in accordance with this Practice.

Process Industry Practices Page 3 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 PIP CTCE1000 EDITORIAL REVISION
External Coating System Selection Criteria August 2013

4.2 Unless otherwise approved by the owner, coating materials used in the same system shall
be provided by the same coating manufacturer.
4.3 Unless otherwise approved by the owner, coating systems shall be selected in accordance
with the Selection Criteria Sheets, PIP CTCE1000-D11 through CTCE1000-D25.
4.4 Surface preparation, application, and inspection of external coatings shall be in
accordance with PIP CTSE1000 (Application of External Coatings) and the referenced
PIP CTSE1000 external coating system data sheets.
4.5 Coating systems listed in the selection criteria for uninsulated substrates operating at
temperatures less than 200°F (93°C) are selected for a minimum of 10 years service life
before 3% to 5% breakdown of the topcoat and active rusting begins in accordance with
NACE 96 Paper No. 477.
4.6 Coating systems listed in the selection criteria for insulated substrates shall be selected in
accordance with NACE Standard SP0198-2010.
4.7 Safety colors shall be defined by owner. Color standards and tolerances shall comply
with ANSI Z535.1.
4.8 If specified by the owner, coated fasteners shall be used.

Process Industry Practices Page 4 of 4

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 ASSOC. PIP:
CTCE1000 TYPE CODE DEFINITIONS PIP CTCE1000-D2

EXTERNAL COATING SYSTEM PAGE 1 OF 1

SELECTION CRITERIA AUGUST 2013

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

PROJECT NO. PROJECT DOCUMENT NO.

FACILITY NAME
LOCATION

GENERIC DESCRIPTION TYPE CODE NOTES

COAL TAR EPOXY TE
EPOXY COATING EC
EPOXY MASTIC EM
EPOXY NOVOLAC EN
EPOXY PHENOLIC EP
HEAT CURED SILICONE HS
HIGH BUILD EPOXY EH
INORGANIC ZINC IZ
LOW TEMPERATURE CURE EPOXY EL
OIL BASED ALKYD OA
ORGANIC ZINC OZ
POLYSILOXANE PX
SILICONE ACRYLIC SA
SILICONE FOR STAINLESS STEEL SS
URETHANE UR
WATER BORNE ACRYLIC WA
THERMAL SPRAY ALUMINUM TSA

NOTES:

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 1 OF 2

(US CUSTOMARY UNITS) AUGUST 2013

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

0 15-MAY-2017 ISSUED FOR C1622 SPM

PROJECT NO. C1622 PROJECT DOCUMENT NO.

FACILITY NAME
LOCATION

PARA. ITEMS OPER. COATING SYSTEM TYPE CODES REMARKS

NO. TEMP., °F NO. DATA SHEET
1.0 STRUCTURAL STEEL
1.1 EXTERIOR COLUMNS, BEAMS, GIRDERS, 750 GALVANIZED
TRUSSES, CHANNELS, WALKWAYS,
HANDRAILS, LADDERS, GRATING AND
OTHER STRUCTURAL MEMBERS
1.2 GALVANIZED LADDERS, CAGES, 200 GAVLANIZED
PLATFORMS, STAIRWAYS, WALKWAYS,
HANDRAIL ASSEMBLIES, AND GRATING
1.3 EXTERIOR MISCELLANEOUS 200 NOT APPLICABLE
UNGALVANIZED FIELD FABRICATED STEEL
1.4 UNGALVANIZED STRUCTURAL STEEL TO 200 NOT APPLICABLE
BE FIREPROOFED
2.0 TANKS, DRUMS, COLUMNS, VESSELS, REACTORS, AND SHELL AND TUBE HEAT EXCHANGERS, SHOP FABRICATED
2.1 CARBON STEEL
2.1.1 UNINSULATED 200 15 CTSE1000-D115 IZ/EM/UR
2.1.2 UNINSULATED >200 1 CTSE1000-D101 IZ
750
2.1.3 [DELETED] MERGED W/ 2.1.2.
2.1.4 UNINSULATED >750 12 CTSE1000-D112 HS/HS
1200
2.1.5 INSULATED OR FIREPROOFED -50 20 CTSE1000-D120 EP/EP SYSTEM 55 IS ALTERNATE
300 OR OR TO SYSTEM 20
55 CTSE1000-D12801 EN
2.1.6 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY FOR
UNINSULATED
COMPONENTS
2.1.7 INSULATED 70 58 CTSE1000-12802 SI/SI FOR EQUIPMENT IN
1200 CYCLIC CONDITIONS
ONLY
2.2 STAINLESS STEEL
2.2.1 UNINSULATED ALL NO COATING
2.2.2 (BLANK)
2.2.3 INSULATED -50 4 CTSE1000-D104 EP
300
2.2.4 INSULATED <-50 NO COATING
>300
3.0 PIPE, FABRICATED PIPE SPOOLS, TO INCLUDE ATTACHED VALVES, PIPE SUPPORTS
3.1 CARBON STEEL
3.1.1 UNINSULATED 200 15 CTSE1000-D115 IZ/EM/UR

3.1.2 UNINSULATED >200 1 CTSE1000-D101 IZ

750
3.1.3 [DELETED] MERGED W/ 3.1.2.
3.1.4 UNINSULATED >750 12 CTSE1000-D112 HS/HS
1200

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.

 ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 2 OF 2

(US CUSTOMARY UNITS) AUGUST 2013

PROJECT NO. C1622 PROJECT DOCUMENT NO.

FACILITY NAME
LOCATION

PARA. ITEMS OPER. COATING SYSTEM TYPE CODES REMARKS

NO. TEMP., °F NO. DATA SHEET
3.1.5 INSULATED -50 20 CTSE1000-D120 EP/EP
300
3.1.6 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY FOR
UNINSULATED COMPONENTS
3.1.7 INSULATED 70 58 CTSE1000-12802 SI/SI FOR EQUIPMENT IN CYCLIC
1200 CONDITIONS ONLY
3.2 STAINLESS STEEL
3.2.1 UNINSULATED ALL NO COATING
3.2.2
3.2.3 INSULATED -50 4 CTSE1000-D104 EP
300
3.2.4 INSULATED <-50 NO COATING
>300
4.0 PUMPS, COMPRESSORS, AND ALL MANUFACTURER
ROTATING EQUIPMENT STANDARD
5.0 BULK VALVES AND FITTINGS
5.1 ALL 300 59 CTSE1000-D12803 EH
5.2 ALL >300 MANUFACTURER
STANDARD
6.0 ELECTRIC MOTORS AND EQUIPMENT ALL MANUFACTURER
STANDARD
7.0 INSTRUMENTS AND CONTROL PANELS ALL MANUFACTURER
STANDARD
8.0 TANKS AND SPHERES, FIELD ERECTED
8.1 CARBON STEEL
8.1.1 UNINSULATED 200 15 CTSE1000-D115 IZ/EM/UR
8.1.2 INSULATED -50 20 CTSE1000-D120 EP/EP
300
8.1.3 INSULATED <-50 NO COATING COATING SYSTEM 1
>300 REQUIRED ONLY FOR
UNINSULATED COMPONENTS
8.1.4 [DELETED]
8.2 STAINLESS STEEL
8.2.1 UNINSULATED 300 4 CTSE1000-D104 EP
8.2.2 UNINSULATED >300 NO COATING
8.2.3 INSULATED -50 4 CTSE1000-D104 EP
300
8.2.4 INSULATED <-50 NO COATING
>300
9.0 FURNACES, STACKS, BREECHINGS, DUCTS, AND BOILERS
9.1 UNINSULATED 200 15 CTSE1000-D115 IZ/EM/UR CHANGED FROM IZ
COATING FOR
PARAGRAPH 9.1 AND
ADDED PARAGRAPH 9.3
9.2 UNINSULATED >200 58 CTSE1000-D12802 SI/SI MANUFACTURER’S
STANDARD COLOR LIGHT
GRAY
9.3 INSULATED 300 55 CTSE1000-D12801 EN

S&B Engineers and Constructors, Ltd. Texas Registration Number F-1581.