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Process FMEA for Neel Metal Products

This document is a process FMEA for a supplier of ERW tubes. It identifies potential failures in the tube manufacturing process, potential effects of failures, causes/mechanisms of failures, current process controls to prevent failures, and recommended actions to address failures. Key steps in the process include tube sizing, edge finishing, bending, and cutting. Controls include proper setting of equipment, ensuring even material thickness and dimensions, and visual inspection checks. Recommended actions focus on improving process controls to minimize variation.

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217 views1 page

Process FMEA for Neel Metal Products

This document is a process FMEA for a supplier of ERW tubes. It identifies potential failures in the tube manufacturing process, potential effects of failures, causes/mechanisms of failures, current process controls to prevent failures, and recommended actions to address failures. Key steps in the process include tube sizing, edge finishing, bending, and cutting. Controls include proper setting of equipment, ensuring even material thickness and dimensions, and visual inspection checks. Recommended actions focus on improving process controls to minimize variation.

Uploaded by

rohit
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

SUPPLIER :NEEL METAL PRODUCTS LTD.

(FARIDABAD)
PROCESS FMEA PAGE :
CUSTOMER : JBES , FARIDABAD SUPPLIER CODE VEHICLE / MODEL HER0 HONDA FORM NO.
PART NO./REV. NO. CUSTOMER : -- SUPPLIER : -- PART NAME DATE OF ISSUE/NO.
ASSY. NO./[Link]. CUSTOMER : -- SUPPLIER : ASSY. NAME DATE (ORIG.)
CORE TEAM : PROCESS RESPONSIBILITY :
OPN. PROCESS POTENTIAL POTENTIAL S CL POTENTIAL O CURRENT D R RECOMMENDED RESP./ ACTION RESULTS
NO. FUNCTION FAILURE EFFECT(S) OF E A CAUSE(S)/ C PROCESS PROCESS E P ACTIONS TARGET S O D R
REQUIREMENTS MODE FAILURE V S MECHANISM(S) C CONTROLS CONTROLS T N COMPL. ACTION TAKEN E C E P
S OF FAILURE PREVENTION DETECTION DATE V C T N
AVOID THICKNESS
1 ERW TUBE SIZE INOPERATIVE HEAT DOWN VARIATION VISUAL
(38X49)X
OVAL WELDING CRACK
MS TUBE WILL NOL FULFIL THE M PRESSURE OF WELDING ROLL CARE MUST BE TAKEN
APPLICATION OF FULL
FIN CUT AND FINPASS AT THE TIME OF
FLATTENING
BENDING SETTING
STRIPES 1. EDGES VISUAL

2. THICKNESS AVOID UNEVEN STRIPS


CUSTOMES DISSTISFECTION VARIATION

VARIATION IN DIMENSIONS DOES NOT FIT Mn IMPROPER SIZING PROPER SIZING MICROMETER/VERNIER
CALIPER/MEASURING
TAPE

INCREASE OR DECREASE IN CARE MUST BE TAKEN


TOP AND BOT. FLATNESS MENDRAL INSERSION M BEVEL PROTECTOR
PRESSURE OF THIRD ROLL OF AT THE TIME OF
PROBLEM
TURK HEAD SECTION SETTING

PROPER CLAMPING OF
NON FIN CUT MENDRAL INSERSION M TWISTING OF TUBES AT THE TUBE VISUAL
PROBLEM TIME OF CUTTING

PREPARED BY : APPROVED BY : ISSUED BY : ISSUE DATE :

LEGEND FOR CLASS : C - CRITICAL ; M - MAJOR ; S - SIGNIFICANT; Mn - MINOR


SEVERITY : C - (8-10) ; M - (7) ; S - (4-6) ; Mn. (1-3)

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