Mathew Associates Hook Up & Weld Services

WELDING PROCEDURE SPECIFICATION

( AS PER ASME SEC IX Ed 2010 )

PIPE TO PIPE WELDING USING GTAW PROCESS

WPS No : //WPS/04 Dated : Rev : 00
PQR No : ///PQR/09 Dated : Rev : 00
Welding Process(es) : GTAW
Types : MANUAL Page No 1 of 1
Project Name :
JOINTS ; (QW-402) JOINT DESIGN USED
Joint Design
Backing : Without Backing
Backing Material : : NA
Root opening : 2±1mm
Root face : 1.5±1mm
Groove Angle : 70±5° degree
Back Gouging : N/A
Back Gouging Method : N/A
BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-407)
ASTM A106 Gr. B NACE or Equivalent
Material spec : TO Temperature : NA
ASTM A106 Gr. B NACE or Equivalent Time : NA
Rate of heating : NA
P No to P No : 1 to 1 Rate of cooling : NA
Gr. No : 1 to 1 Other : NA
Groove Fillet GAS (QW-408)
Pipe Size range (inch) : 1/2" and above All
GAS: Gases % Composite mixture flow rate(Lt/min )
Base Metal Thk range (mm) : 1.5-14.94 mm All
Shielding Argon 99.900% 8-10LPM
FILLER METAL (QW-404) Traling NA NA NA
F. No : 6 Backing NA NA NA
A. No : NA ELECTRICAL CHARACTERISTICS (QW-409)
AWS Classification : ER70S2 Current (AC or DC) : DCEN
Size : 2.4 mm Amps : Refer Table
SFA No : 5.18 Voltage : Refer Table
Consumable Brand : Brand: TIGFIL Welding Ltd
Make: ADOR Tungsten Electrode Size : (Ewth-2)/2.5mm
Mode of metal Transfer : NA
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove : 6G String or Weave bead : String & Weaving
Weld Progression : UP-HILL Orifice or Gas cup size (mm) : 6.3mm dia (GTAW)
Position of Fillet : All Distance B/T contact tube to work : NA
Method of Back Gouging : NA
Oscillation : NA
PREHEAT (QW-406) Multi /Singlepass : Multipass
Minimum Preheat Temp : Ambient Single or Multiple Electrode : Single
Maximum Inter Pass Temp. : 150 °C Pulse Welding Details : NA
Preheat Mantainence : NA Travel Speed (mm/min) : Refer Table
Peening : No
Interpass Cleaning : Wire brushing /Grinding
Filler Material Current
Process/ Travel Speed Heat Input
Weld Layer Amps Voltage (Volts) Remark
Polarity Dia Class Type Polarity (mm/min) ( Kj/mm )
Range
Root GTAW 2.4mm ER 70S 2 DCEN 70-180 10-15 40-80 1.05-2.02
Hot Pass GTAW 2.4mm ER 70S 2 DCEN 70-180 10-15 40-80 1.05-2.02
Fill-Up GTAW 2.4mm ER 70S 2 DCEN 70-180 10-15 40-80 1.05-2.02
Final GTAW 2.4mm ER 70S 2 DCEN 70-180 10-15 40-80 1.05-2.02
REVIEWED & APPROVED BY :

Name Name Name Name

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