WELCOME TO “Risk Management and The Basic Rigging Plan” based on product application information provided by: theless Lag orcup. (POH100)Crosby USER'S GUIDE RISKMANAGEMENT DEFINITION ‘COMPREHENSIVE SET OF ACTIONS THAT REDUCES THE RISK OF APROBLEM, ‘AFAILURE, RN ACCIDENT TERMINOLOGY WORKING LOAD LIMIT (WLL) THE MUMOMUM MASS OR FORCE WHICH THE PRODUCT Is AUTORZED TO SUPPORT IN & PARTICULAR SERVICE. Version (0812009) INSPECTION OF FITTINGS DEFORMATION ‘CROSBY RECOMMENDS THAT NO SIGNIFICANT DEFORMATION BE LL OWED, ‘YOU NEED PROOF TEST |___ wear PRODUCT KNOWLEDGE APPLICATION KNOWLEDGE © MANUFACTURER OF HOW CAPABILITY PRODUCTS THAT ARE CLEARLY IDENTIFIED WTH THE FOLLOWING: ‘LMANUF ACTURER'S NARE AND LOGO 27 LORD RATING OR SIZE THAT REFERS TO RATINGS 3. MATERIAL CLASS ¢F RPPLICRELE) 4 TRACEAGIITY CODE PLC) 5 CeMLOCAL LEGAL REQUIREMENTS) A GOOD RISK MANAGEMENT PROGRAM RECOGNIZES PERFORMANCE RE QUIREMENTS INCLUDE THE FOLLOWING: 1, LOAD RATED PRODUCTS 2 QUENCHED AND TEMPERED 3. ABILITY TO DEFORM WHEN OVERLOADED. 4 ABILITY TOWMTHSTAND REAL WORLD. LORDING IN DRY TO DRY USE, TOUGHNESS. 'R TEST APPLIED TO A PRODUCT SOLELY TO [DETERMINE INJURIOUS MATERIAL OF TAANUFACTURING DEFECT: ULTIMATE STRENGTH THE AVERAGE LOAD OR FORCE AT WHICH THE PRODUCT F ILS OR NO LONGER SUPPORTS THE LOAD, DESIGN FACTOR (DF) [ANINDUSTAIAL TEAM DENOTING A PRODUCTS THEORETICAL RESERVE CAPABILITY: USUALLY (COMPUTED HY DIVIDING THE CATRLOG ULTIMATE 'LORD HY THE WORKING LOAD LIMI (GENERALLY EXPRESSED AS & RATIO, eg. Sto 1. Coad Theta Copyright ©2010 The Crosby Chon re: “All Fagits Recornad ‘ACCEPTABLE LIMITS: ‘5% WEAR IN THE THROAT AEYE OF HOOKS: AND OTHER CRITICAL SECTIONS OF ALL FITTINGS. 10s _WEARIN OTHER AREAS. REMOVE FITTINGS WWTH CRACKS FROM SERVICE. WELDING AND MODIFICATIONS DO NOT WELD ON OR MODIFY FITTINGS OR KS. BLO FOR ADDITIONAL SUPPORT ‘YOUR NATIONAL LEGISLATION OVERRULES ‘THESE RECOMVENDATICNS AND INSTRUCTIONS WHERE APPLICABLE. thebposbysrour. MODULE SLIDE 1-02CODE OF PRACTICE TRAINING AND USE THE HEALTH AND SAFETY AT WORK ACT 1974 A UK BASED REQUIREMENT APPLIES TO: MANUFACTURERS/SUPPLIERS OF ARTICLES OR SUBSTANCES EMPLOYERS EMPLOYEES SELF EMPLOYED MEMBERS OF THE PUBLIC IT IS AN UMBRELLA ACT FOR SPECIFIC REGULATIONS THE HEALTH AND SAFETY AT WORK ACT 1974 thebposbysrour. (EOH175) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-03 “All Fagits RecornadCODE OF PRACTICE TRAINING AND USE THE HEALTH AND SAFETY AT WORK ACT 1974 DUTIES OF THE EMPLOYER - SECTION 2 “DUTY TO ENSURE SO FAR AS REASONABLY PRACTICABLE, THE HEALTH, SAFETY AND WELFARE AT WORK OF ALL HIS EMPLOYEES:” > SAFE PLANT AND SYSTEMS OF WORK >» SAFE USE, HANDLING, STORAGE AND TRANSPORTATION OF ARTICLES AND SUBSTANCES >» INFORMATION, INSTRUCTION, TRAINING AND ADEQUATE SUPERVISION >» SAFE PLACE OF WORK AND A SAFE MEANS OF ACCESS AND EGRESS > SAFE WORKING ENVIRONMENT AND THE HEALTHVAND SAFETY ADEQUATE WELFARE FACILITIES thebposbysrour. (EOH175A) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-04 “All Fagits RecornadCODE OF PRACTICE TRAINING AND USE THE HEALTH AND SAFETY AT WORK ACT 1974 DUTIES OF THE EMPLOYEE “IT SHALL BE THE DUTY OF EVERY EMPLOYEE WHILST AT WORK:” SECTION 7 >» TO TAKE REASONABLE CARE OF THEIR OWN HEALTH AND SAFETY AND OF ANY OTHER PERSON WHO MAY BE AFFECTED BY THEIR ACTS OR OMISSIONS » TO CO-OPERATE WITH THEIR EMPLOYER SO FAR AS IS NECESSARY TO ENABLE THAT EMPLOYER TO MEET THEIR REQUIREMENTS WITH REGARDS TO ANY STATUTORY PROVISIONS SECTION 8 >» DUTY NOT TO INTERFERE OR MISUSE ANYTHING PROVIDED IN THE INTERESTS © LSMORKACT IN? OF HEALTH, SAFETY OR WELFARE , ’ thebposbysrour. (E0H175B) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-05 “All Fagits RecornadCODE OF PRACTICE TRAINING AND USE EMPLOYEES ARE OBLIGATED TO ENSURE THE EQUIPMENT IS PROPELY USED AND THAT THE OPERATIVES ARE SUITABLY TRAINED IN THE USE OF THAT EQUIPMENT EMPLOYEES ARE EQUALLY OBLIGED TO USE ONLY EQUIPMENT FOR WHICH THEY HAVE RECEIVED TRAINING AND TO USE IT IN THE MANNER IN WHICH THEY HAVE BEEN TRAINED LEEA - CODE OF PRACTICE — [Link] jgroup, the Posbaysraur (EOH165) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-06 “All Fagits RecornadCODE OF PRACTICE INFORMATION ON CARE AND USE MANUFACTURERS AND SUPPLIERS MUST PROVIDE THE PURCHASER WITH INFORMATION ON THE CARE AND SAFE USE OF THE EQUIPMENT EMPLOYERS PROVIDING EQUIPMENT FOR PERSONS AT WORK TO USE, MUST ENSURE THAT THE EQUIPMENT THEY PROVIDE IS SAFE AND SUITABLE FOR THE INTENDED PURPOSE LEEA - CODE OF PRACTICE — [Link], [Link] theGPosbysrour. (EOH165A) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-07 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS COMPETENT PERSON A PERSON HAVING SUCH PRACTICAL AND THEORETICAL KNOWLEDGE AND EXPERIENCE OF THE EQUIPMENT WHICH IS TO BE THOROUGHLY EXAMINED THAT WILL ENABLE HIM/HER TO DETECT DEFECTS OR WEAKNESSES ... AND ASSESS THEIR IMPORTANCE TO THE SAFETY OF THE EQUIPMENT LEEA - CODE OF PRACTICE — 1.2.2 group, the Posbaysraur (EOH165B) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-08 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS RESPONSIBLE PERSON A PERSON WHO HAS SUFFICIENT KNOWLEDGE AND TRAINING TO ENABLE HIM/HER TO RECOGNIZE OBVIOUS DEFECTS AND IS RESPONSIBLE TO HIS/HER EMPLOYER FOR THE “INSERVICE” INSPECTION OF EQUIPMENT LEEA — CODE OF PRACTICE — 1.2.20 group, thebposbaysraur (EOH175C) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-09 “All Fagits RecornadWORKING LOAD LIMIT THE DEFINITION THE CROSBY GROUP-GENERAL CATALOG THE MAXIMUM MASS OR FORCE WHICH THE PRODUCT IS AUTHORIZED TO SUPPORT IN GENERAL SERVICE WHEN THE PULL IS IN-LINE, UNLESS NOTED OTHERWISE, WITH RESPECT TO THE CENTERLINE OF THE PRODUCT, THIS TERM IS USED INTERCHANGEABLY WITH THE FOLLOWING TERMS: theBPasbyarour 1. WLLL. 2. RATED LOAD VALUE 3. RESULTANT WORKING LOAD theGrasloagorsur. (EOH165C) Copa ap 2 oe Coole Gee, be MODULE SLIDE “All Fagits RecornadCODE OF PRACTICE DEFINITIONS SAFE WORKING LOAD THE SAFE WORKING LOAD IS THE MAXIMUM LOAD AS ASSESSED BY A COMPETENT PERSON WHICH AN ITEM OF LIFTING EQUIPMENT MAY RAISE, LOWER OR SUSPEND UNDER THE PARTICULAR SERVICE CONDITIONS LEEA - CODE OF PRACTICE — 1.2.21 group, the Posbaysraur (EOH165D) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-11 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS THE WORKING LOAD LIMIT THE MAXIMUM LOAD THAT AN ITEM OF LIFTING EQUIPMENT IS DESIGNED TO RAISE, LOWER OR SUSPEND THE WORKING LOAD LIMIT IS THE LOAD UNDER IDEAL CONDITIONS AND IN MOST CASES THE WORKING LOAD LIMIT AND SAFE WORKING LOAD WILL BE THE SAME DEPENDING ON THE CONDITIONS OF USE, IT MAY NECESSARY FOR THE COMPETENT PERSON TO REDUCE THIS TO A LOWER SAFE WORKING LOAD LEEA - CODE OF PRACTICE — 1.2.26 jgroup, the Posbaysraur (EOH165E) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-12 “All Fagits RecornadWORKING LOAD LIMIT THE DEFINITION ASME B30.9 - SLINGS: THE MAXIMUM ALLOWABLE WORKING LOAD ESTABLISHED BY THE SLING MANUFACTURE, THE TERMS “RATED CAPACITY” AND “WORKING LOAD LIMIT" ARE COMMONLY USED TO DESCRIBE RATED LOAD WRTB WIRE ROPE USERS MANUAL: THE LOAD WHICH A NEW WIRE ROPE OR WIRE ROPE SLING MAY HANDLE UNDER GIVEN OPERATING CONDITIONS AND AT AN ASSUMED DESIGN FACTOR ASME B30.26 - RIGGING HARDWARE: THE MAXIMUM ALLOWABLE WORKING LOAD ESTABLISHED BY THE RIGGING HARDWARE MANUFACTURE, THE TERMS “RATED CAPACITY” AND “WORKING LOAD LIMIT” ARE COMMONLY USED TO DESCRIBE RATED LOAD the POSWa srcur. (EOH165F) Copyright 82050 The Crosby Arou Inc MODULE SLIDE 1-13 “All Fagits RecernadWORKING LOAD LIMIT ESTABLISHING THE WORKING ULTIMATE LOAD LOAD LIMIT - DESIGN FACTOR THE ULTIMATE LOAD IS DETERMINED BY THE TESTING THE PRODUCT IN A STEADY PULL, IN-LINE AT ROOM TEMPERATURES THE DESIGN FACTOR IS TYPICALLY BASED UPON BASED ON APPLICATION AND EXPERIENCE AND IS ESTABLISHED BY INDUSTRY STANDARDS thebposbysrour. (POH401E) MODULE SLIDE 1-14CODE OF PRACTICE DEFINITIONS PROOF TEST OR TEST LOAD A LOAD APPLIED BY THE COMPETENT PERSON FOR THE PURPOSE OF A TEST THIS LOAD APPEARS ON REPORTS OF THOROUGH EXAMINATIONS IF A PROOF TEST HAS BEEN MADE BY THE COMPETENT PERSON AS A PART OF THE EXAMINATION, AND ON TEST CERTIFICATE LEEA - CODE OF PRACTICE — 1.2.17 jgroup, the Posbaysraur (EOH165q) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-15 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS FACTOR OF SAFETY THE RATIO BETWEEN MINIMUM BREAKING STRENGTH AND SAFE WORKING LOAD, SOMETIMES REFERRED TO AS WORKING COEFFICIENT OR COEFFICIENT OF UTILIZATION LEEA - CODE OF PRACTICE ~ 1.2.5 group, the Posbaysraur (EOH165H) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-16 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS MINIMUM BREAKING (OR FAILURE) LOAD THE SPECIFIED LOAD IS THE SPECIFIC LOAD BELOW WHICH THE ITEM OF EQUIPMENT DOES NOT FAIL EITHER B FRACTURE OR DISTORTING TO SUCH AN EXTENT THAT THE LOAD IS RELEASED. LEEA - CODE OF PRACTICE — 1.2.14 jgroup, the Posbaysraur (EOH1651) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-17 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS IN SERVICE INSPECTION A VISUAL INSPECTION CARRIED OUT BY THE RESPONSIBLE PERSON TO CHECK FOR OBVIOUS SIGNS OF DAMAGE OR WEAR WHICH MIGHT AFFECT THE EQUIPMENT’S FITNESS FOR USE LEEA — CODE OF PRACTICE — 1.2.7 jgroup, thebposbaysraur (EOH175D) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-18 “All Fagits RecornadCODE OF PRACTICE DEFINITIONS LIFTING ACCESSORY ITEM OF EQUIPMENT USED TO ATTACH THE LOAD TO THE LIFTING APPLIANCES (PREVIOUSLY REFERRED TO LIFTING GEAR OR LIFTING TACKLE) LIFTING APPLIANCE ANY MACHINE WHICH IS ABLE TO RAISE, LOWER OR SUSPEND A LOAD LIFTING EQUIPMENT GENERIC TERM THAT APPLIES TO ALL LIFTING ACCESSORIES, prac tee LIFTING GEAR AND APPLIANCES theGPastysrur inc. (EOH175E) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-19 “All Fagits RecornadREGULATION 9 -LOLER INSPECTION AND THOROUGH EXAMINATION EVERY EMPLOYER SHALL ENSURE THAT BEFORE LIFTING EQUIPMENT IS PUT INTO SERVICE FOR THE FIRST TIME BY HIM IT IS THOROUGHLY EXAMINED FOR ANY DEFECT ... EVERY EMPLOYER SHALL ENSURE THAT, WHERE THE SAFETY OF LIFTING EQUIPMENT DEPENDS ON THE INSTALLATION CONDITIONS, IT IS THOROUGHLY EXAMINED ... LEEA - CODE OF PRACTICE ~ [Link] thebposbysrour. (EOH175F) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-20 “All Fagits RecornadCODE OF PRACTICE INSPECTION AND THOROUGH EXAMINATIONS IN ADDITION TO MAINTENANCE PROGRAMMES, THE CONDITION OF LIFTING EQUIPMENT MUST BE MONITORED WHILE IT ISIN USE OPERATIVES SHOULD LOOK FOR ANY OBVIOUS SIGNS OF DAMAGE, DETERIORATION, OR MALFUNCTION AND REPORT THESE TO THE RESPONSIBLE PERSON IT IS THE REQUIREMENT OF LOLER THAT THE LIFTING EQUIPMENT IS INSPECTED AT SUITABLE INTERVALS ... TO ENSURE THE CONTINUED SAFETY PRACTICE — [Link] theGPosbysrour. (EOH165u) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-21 “All Fagits RecornadCODE OF PRACTICE INSPECTION AND THOROUGH EXAMINATIONS THE REGULATIONS REQUIRE THAT ALL LIFTING EQUIPMENT IS THOROUGHLY EXAMINED BY A COMPETENT PERSON THROUGHOUT ITS LIFE AND THE RESULTS RECORDED LOLER REQUIRES THE THOROUGH EXAMINATIONS TO BE WITHIN A MAXIMUM FIXED PERIOD: 6 MONTHS FOR LIFTING EQUIPMENT FOR LIFTING PERSONS AND LIFTING ACCESSORIES 12 MONTHS FOR OTHER LIFTING EQUIPMENT PRACTICE — [Link] theGPosbysrour. inc. Copyright ©2010 The Crosby Chon re: (EOH165K) Oe eo Gee MODULE SLIDE 1.22CODE OF PRACTICE IN-SERVICE INSPECTION REGULAR “IN-SEVICE” INSPECTIONS SHOULD BE INSTITUTED, AT APPROPRIATE INTERVALS THE “IN-SERVICE” INSPECTION SHOULD BE CARRIED OUT BY THE RESPONSIBLE PERSON IN ADDITION TO “IN-SERVICE” INSPECTION, ALL LIFTING EQUIPMENT IS REQUIRED TO BE THOROUGHLY EXAMINED BY A COMPETENT PERSON LEEA - CODE OF PRACTICE -1.7 jgroup, the Posbaysraur (EOH165L) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-23 “All Fagits RecornadRIGGER’S RESPONSIBILITIES THE INSPECTION OF RIGGING GEAR INITIAL INSPECTION FREQUENT INSPECTION PERIODIC INSPECTION RESPONSIBLITIES FOR RIGGING INSPECTION CONNECTION THE CAPACITY OF RIGGING GEAR KNOW THE WORKING LOAD LIMIT USE WITHIN THE WORKING LOAD LIMIT DO NOT MODIFY thebposbysrour. (E0H663) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-24 “All Fagits RecornadRIGGING EQUIPMENT STORAGE OF EQUIPMENT NOT IN IMMEDIATE WORK AREA PROTECT FROM DAMAGE FABRICATION OF SLINGS NO KNOTS TO FORM EYES FOLLOW INDUSTRY PRACTICES BELOW THE HOOK RIGGING DEVICES AND CUSTOM EQUIPMENT DESIGNED TESTED MARKED DESIGN FACTORS AS REQUIRED thebposbysrour. (EOH6S3A) Copyright ©2010 The Cosby Grp MODULE SLIDE 1-25 “All Fagits RecornadIDENTIFICATION MANUFACTURER CAPACITY SIZE MATERIAL SLINGS CHAIN SYNTHETIC WEBBING SYNTHETIC ROUNDSLINGS WIRE ROPE HARDWARE SHACKLES AND EYE HOOKS TURNBUCKLES AND EYE BOLTS OTHER thebposbysrour. (POH663B) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-26 “All Fagits RecornadEVALUATING THE USE OF RIGGING GEAR — PROBLEMS AT THE START COMPETENT (TRAINED) RIGGERS NOT ASSIGNED USE OF IMPROPER HAND SIGNALS NOT INSPECTING GEAR “FREQUENTLY” NO KNOWING WHAT TO INSPECT FOR SLINGS MISSING TAGS OR TAGS NOT LEGIBLE CAPACITY OF RIGGING GEAR NOT KNOWN IMPROPERLY MADE BELOW THE HOOK DEVICES WIRE ROPE SLINGS FORMED WITH CLIPS thebposbysrour. inc. Copy © 2010 I Croshy Chon, MODULE SLIDE 1-27 “All Fagits Recornad (POHS02AA)EVALUATING THE USE OF RIGGING GEAR — PROBLEMS AT THE HARDWARE XxX TOO SMALL HARDWARE CONNECTED TO SLING EYE TOO LARGE HARDWARE CONNECTED TO SLING EYE BUNCHING OR PINCHING OF SYNTHETIC SLINGS LOOSE SHACKLE PINS OR OTHER CONNECTIONS MISSING LATCHES ON HOIST HOOKS PLACING TOO MANY SLINGS IN HOIST HOOK, SHACKLES OR OTHER HARDWARE IMPROPER SIDE LOADING OR MISALIGNMENT OF HARDWARE thebposbysrour. (POHS02AB) care 20107 Cty ep, be MODULE SLIDE 1-28 “All Fagits RecornadEVALUATING THE USE OF RIGGING GEAR — PROBLEMS WITH THE HITCH BEATING DOWN CHOKER HITCH BASKET CAPACITY USED WHEN NOT VERTICAL BASKET HITCH (WIRE ROPE) OVER SMALL DIAMETER CAPACITY OF BRIDLE NOT ADJUSTED FOR ANGLE SLING LOADS NOT PROPERLY DISTRIBUTED USE OF VERTICAL SLING ANGLES GREATER THAN 60 DEGREES CHOKER AND BASKET HITCHES AT VERTICAL SLING ANGLE LARGER THAN 30 DEGREES thebposbysrour. (EOH502AC-£) Capqrish © 2010 he Cocky Cheep re MODULE SLIDE 1-29 “All Fagits RecornadEVALUATE THE RIGGING TECHNIQUE ? thebPosbysrour apy ©2010 De Croshy Chou, re MODULE SLIDE 1-30 “All Fights RecornadEVALUATE THE RIGGING TECHNIQUE ? thebPosbysrour Copy © 2010 Tm Cosy Chou, re MODULE SLIDE 1-31 “All Fights RecornadEVALUATE THE RIGGING TECHNIQUE ? thebPosbysrour Capri @20107h Cely Chap, be MODULE SLIDE 1-32 “Al Fags FesEVALUATE THE RIGGING TECHNIQUE ? thebPosbysrour Copy © 2010 Tm Cosy Chou, re MODULE SLIDE 1-33 “All Fights RecornadEVALUATE = THE RIGGING "] TECHNIQUE ? thePoslysrour. Copy © 2010 Tm Cosy Chou, re MODULE SLIDE 1.24 “All Fights RecornadEVALUATE THE RIGGING TECHNIQUE ? thebPosbysrour Copy © 2010 Tm Cosy Chou, re MODULE SLIDE 1-25 “All Fights RecornadRISK MANAGEMENT IDENTIFY QUESTIONS TO BE ANSWERED IDENTIFY RISK POTENTIAL oP TAKE ACTION TO REDUCE RISK IDENTIFY QUESTIONS TO BE ANSWERED thebposbysrour. (POH501) MODULE SLIDE 1-36THE BASIC RIGGING PLAN: RESPONSIBILITY [7] ‘| WHO IS RESPONSIBLE {COMPETENT} FOR THE RIGGING? COMMUNICATIONS ESTABLISHED? I$ THE EQUIPMENT IN ACCEPTABLE CONDITION? APPROPRIATE TYPE, PROPER IDENTIFICATION? ARE THE WORKING LOAD LIMITS ADEQUATE? CAPACITY OF GEAR KNOWN? WHAT IS WEIGHT OF LOAD? WHERE IS THE CENTER OF GRAVITY? WHAT IS THE SLING ANGLE? WILL THERE BE ANY ANGULAR OR SIDE LOADING? ARE THE SLINGS PADDED AGAINST CORNERS, EDGES, PROTRUSIONS AND ABRASIVE SURFACES? WILL THE LOAD BE LINDER CONTROL? IS THE LOAD RIGGED TO THE CENTER OF GRAVITY? IS THE HITCH APPROPRIATE? TAG LINE NEEDED? IS THERE ANY POSSIBILITY OF FOULING? CLEAR OF PERSONNEL? ARE THERE ANY UNUSUAL LOADING OR ENVIRONMENTAL CONDITIONS? WIND,TEMPERATURE, OTHER? 6. YOUR SPECIAL REQUIREMENTS? Copyright ©2010 The Crosby Chon re: USER RESPONSIBILITY UTILIZE APPROPRIATE RIGGING GEAR SUITABLE FOR OVERHEAD LIFTING. UTILIZE THE RIGGING GEAR WITHIN INDUSTRY STANDARDS AND THE MANUFACTURER'S RECOMMENDATIONS. CONDUCT REGULAR INSPECTION AND MAINTENANCE OF THE RIGGING GEAR. MANUFACTURER RESPONSIBILITY PRODUCT AND APPLICATION INFORMATION PRODUCT THAT IS CLEARLY IDENTIFIED NAME OR LOGO LOAD RATING AND SIZE QUALITY CONTROL TRACEABILITY CE {+ LOCAL LEGAL REQUIREMENTS) MATERIAL CLASS: (F APPLICABLE) PRODUCT PERFORMANCE WORKING LOAD LIMIT DUCTILITY FATIGUE PROPERTIES IMPACT PROPERTIES thebposbysrour. MODULE SLIDE 1-37 “All Fagits RecornadTHE BASIC RIGGING PLAN » 1. WHO IS RESPONSIBLE FOR THE RIGGING? HAS COMMUNICATIONS BEEN ESTABLISHED? IS THE RIGGING IN ACCEPTABLE CONDITION? IS THE RIGGING APPROPRIATE FOR LIFTING? DOES THE RIGGING HAVE PROPER IDENTIFICATION? DOES ALL GEAR HAVE KNOW WORKING LOAD LIMITS? WHAT IS THE WEIGHT OF LOAD? N 2 7 FF YD thebposbysrour. inc. (POHS09F) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-38 “All Fagits RecornadTHE BASIC RIGGING PLAN » a 8. WHERE IS THE CENTER OF GRAVITY? 9. WHAT IS THE SLING ANGLE? 10. WILL THERE BE ANY SIDE OR ANGULAR LOADING? 11. ARE THE SLINGS PADDED AGAINST SHARP CORNERS? 12. ARE THE WORKING LOAD LIMITS ADEQUATE? 13. IS THE LOAD RIGGED TO THE CENTER OF GRAVITY? 14. IS THE HITCH APPROPRIATE FOR THE LOAD? thebposbysrour. (POHS09FA) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-39 “All Fagits RecornadTHE BASIC RIGGING PLAN » a 15. IS A TAG LINE NEEDED TO CONTROL THE LOAD? 16. WILL PERSONNEL BE CLEAR OF SUSPENDED LOADS? 17. IS THERE ANY POSSIBILITY OF FOULING? 18. WILL THE LOAD LIFT LEVEL AND BE STABLE? 19. ANY UNUSUAL ENVIRONMENTAL CONCERNS? 20, ANY SPECIAL REQUIREMENTS? thebposbysrour. (POHS09FB) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-40 “All Fagits RecornadCODE OF PRACTICE ADEQUATE PLANNING THE LIFTING OPERATION MUST BE ADEQUATELY PLANNED FOR ROUTINE OPERATIONS A GENERAL PLAN WILL BE SUFFICIENT, BUT FOR SPECIAL OR COMPLEX OPERATIONS A SPECIFIC WRITTEN PLAN WILL BE REQUIRED COMPLEX OPERATION WILL REQUIRE A SUPERVISOR IN OVERALL CHARGE WITH THE MEANS TO COMMUNICATE WITH OTHER INVOLVED PRACTICE — [Link] thebposbysrour. (E0H175q) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-41 “All Fagits RecornadTHE USER’S RESPONSIBILITIES UTILIZE APPROPRIATE RIGGING GEAR SUITABLE FOR OVERHEAD LIFTING UTILIZE THE RIGGING GEAR WITHIN INDUSTRY STANDARDS AND THE MANUFACTURER’S RECOMMENDATIONS Qe CONDUCT REGULAR a INSPECTION AND MAINTENANCE OF THE RIGGING GEAR thebposbysrour. (POHS06) Copmrisht ©2010 Toe Cresky Cheap, re MODULE SLIDE 1-42 “All Fagits RecornadRISK MANAGEMENT MANUFACTURER’S RESPONSIBILITY PRODUCT AND APPLICATION INFORMATION PRODUCT THAT IS CLEARLY IDENTIFIED MANUFACTURER'S NAME OR LOGO LOAD RATING AND SIZE TRACEABILITY PRODUCT PERFORMANCE WORKING LOAD LIMIT DUCTILITY FATIGUE PROPERTIES IMPACT PROPERTIES thebposbysrour. inc. Copyright ©2010 The Crosby Chon re: (POH568) erg 2070 Te Cros Gee MODULE SLIDE 1-43MANUFACTURER’S RESPONSIBILITIES LEGISLATION THE LEGISLATOR HAS CHARGED THE MANUFACTURER WITH ELEMENTARY MINIMUM REQUIREMENTS FOR HIS MATERIAL THE LEGISLATOR EXPECTS FROM THE EMPLOYER THAT ALL LIFTING EQUIPMENT AVAILABLE IN HIS COMPANY WILL COMPLY ANYTIME WITH THESE MINIMUM REQUIREMENTS AND WILL ENSURE THAT EMPLOYEES WILL USE IT WITH THE REQUIRED KNOW-HOW thebposbysrour. (EOH175H) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-44 “All Fagits RecornadMANUFACTURER’S RESPONSIBILITY TO PROVIDE: PRODUCT INFORMATION APPLICATION INFORMATION PRODUCT THAT IS CLEARLY IDENTIFIED *MANUFACTURER’S NAME OR LOGO *LOAD RATING AND SIZE *CE-MARK (+LOCAL REQUIREMENTS) *MATERIAL CLASS (IN CASE APPLICABLE) *TRACEABILITY thebposbysrour. Copyright ©2010 The Crosby Chon re: (EOHT75) Oe eo Gee MODULE SLIDE 1-45MACHINERY DIRECTIVE 2006/42/EC FUNDAMENTAL REQUIREMENTS ON SAFETY AND HEALTH PRINCIPLES OF SAFETY — INTEGRATION THIS DIRECTIVE APPLIES FOR LIFTING EQUIPMENT AND ACCESSORIES PUT ON THE MARKET FOR THE FIRST TIME AS FROM JANUARY 1, 1996, EXCLUDING EQUIPMENT FOR THE VERTICAL TRANSPORT OF PEOPLE thebposbysrour. inc. Copyright ©2010 The Crosby Chon re: (EOHT75y) Oe eo Gee MODULE SLIDE 1-46MACHINERY DIRECTIVE 2006/42/EC CONDITIONS: THE PRODUCT MUST COMPLY WITH A BROAD RANGE OF ESSENTIAL REQUIREMENTS CONCERNING SAFETY AND HEALTH AN EC-DECLARATION OF CONFORMITY WITH THE DIRECTIVE ISTO BE SUPPLIED WITH THE PRODUCT MARKING ON THE PRODUCT: IDENTIFICATION OF THE MANUFACTURER CE - STAMP MATERIAL GRADE (FOR GRADE 80) IDENTIFICATION OF THE WORKING LOAD LIMIT (W.L.L., SIZE CHAIN) INSTRUCTIONS FOR USE ARE TO BE PROVIDED IN THE LANGUAGE OF THE COUNTRY . thebposbysrour. (EOH175K) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-47 “All Fagits RecornadMACHINERY DIRECTIVE 2006/42/EC TECHNICAL CONDITIONS SAFETY FACTORS: eCHAIN AND FITTINGS 4 eWIRE ROPE 5 WEBBING & ROUNDSLINGS 7 MIN. PROOFLOAD 1,5 X WLL EC DECLARATION CAN BE SUPPLIED CONDITIONING A TECHNICAL CALCULATION FILE IS AVAILABLE. thebposbysrour. (EOH175L) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-48 “All Fagits RecornadTHE DIRECTIVE EXPLANATION ON THE EUROPEAN LEGISLATION CONTAINS THE ESSENTIAL REQUIREMENTS ABOUT SAFETY AND HYGIENE, PROTECTION OF ENVIRONMENT AND USER THE DIRECTIVE IS MANDATORY AND MUST BECOME LAW IN ALL COUNTRIES IN THE COMMUNITY PRODUCTS BEING CONFORM TO THE DIRECTIVE HAVE EREE ADMITTANCE TO THE EUROPEAN A PRODUCT WHICH CONFORMS WITH THE DIRECTIVE CANNOT BE DENIED ACCESS TO THE MARKET, ONLY FOR TECHNICAL REASONS thebposbysrour. (E0H175m) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-49 “All Fagits RecornadTHE STANDARDS EXPLANATION ON THE EUROPEAN LEGISLATION THE STANDARDS CONTAIN THE DETAILED TECHNICAL SPECIFICATIONS WITH WHICH A PRODUCT MUST COMPLY TO CONFORM WITH THE DIRECTIVE THE STANDARDS ARE NOT AN OBLIGATION, BUT A PRODUCT WHICH COMPLIES WITH THE STANDARD, PROVIDES THE PRODUCT WITH PRESUMPTION OF CONFORMITY WITH THE DIRECTIVE THE STANDARDS ARE MANDATORY FOR ALL THE COUNTRIES IN THE COMMUNITY thebposbysrour. Copyright ©2010 The Crosby Chon re: (EOHT75N) Oe eo Gee MODULE SLIDE 1-50EXPLANATION ON THE EUROPEAN LEGISLATION Ler WIRE ROPE & TERMIN. Lek WEBBING TC # REFERS TO TECHNICAL COMMITTEE WG4 end ea Bee Ree Ae ahead & MAINTENANCE Poot at /=) ed round and web slings thebposbysrour. (E0H1750) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-51 “All Fagits RecornadWORKGROUP (WG1) PROGRAMME: SHORT LINK CHAIN FOR LIFTING PURPOSE - GENERAL ACCEPTANCE CONDITIONS SHORT LINK CHAIN (NON CALIBRATED) FOR CHAIN SLINGS FOR LIFTING PURPOSE: GRADE 8 CHAIN SLINGS GRADE 8 - ASSEMBLED BY OTHER METHODS THAN WELDING MOST IMPORTANT ELEMENTS: SAFETY FACTOR = 4 ASYMMETRIC WELDING IS NOT ALLOWED CHEMICAL COMPOSITION OF GRADE 8 CHAIN: MIN. 0,4% NI0,4% CR OR 0,15% MO MAX. 0,025% S AND F TEMPERING TEMPERATURE: NOT LESS THAN 400°C PROOFLOAD: 2,5X WLL MINIMUM ELONGATION AT FAILURE: MIN. 20% . thebposbysrour. (EOH175P) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-52 “All Fagits RecornadWORKGROUP (WG2) PROGRAMME: WIRE ROPE ACCESSORIES: SWAGE FITTINGS, FLEMISH EYETURNBACK HANDSPLICE WIRE ROPE CLIPS SPELTER SOCKETS MOST IMPORTANT ELEMENTS: SAFETY FACTOR = 5 thebposbysrour. (€0H175q) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-53 “All Fagits RecornadWORKGROUP (WG3) PROGRAMME: ROUND & WEBBING SLINGS MOST IMPORTANT ELEMENT: SAFETY FACTOR =7 COLOR CODE + BLACK LINE CODE TEMPERATURE LIMITATION -40°C/+100°C LIFE TIME: UNLIMITED EYES EQUIPPED WITH PADDING ADDITIONAL MARKING: MATERIAL (PA/PES/PP) LENGTH TRACEABILITY CODE thebposbysrour. (EOH175R) Copyright © 2010 The Crosby Group, Ine MODULE SLIDE 1-54 “All Fagits RecornadWORKGROUP (WG4 PROGRAMME: ( ) FORGED ACCESSORIES FOR SLINGS AND GENERAL USE WELDED ACCESSORIES FOR SLINGS AND GENERAL USE FORGED LIFTING HOOKS MASTER LINKS USED WITH GRADE 8 SLINGS, WIRE ROPE AND WEBBING: FORGED LINKS AND WELDED LINKS SHACKLES EYE BOLTS SHURLOC HOOKS MOST IMPORTANT ELEMENTS SAFETY FACTOR = 4 PROOFLOAD= 2,5X WLL MAX. PERMANENT DEFORMATION AT PROOFLOAD = 1% FATIGUE LIFE: 20.000 CYCLES MINIMUM CHEMICAL COMPOSITION: MIN. 0,4% NI + CR, 0,15% MO TEMPERING TEMPERATURE: NOT LESS THAN 400°C thebPosbysrour. (E0H176) Copyright ©2010 The Crosby Chon re: MODULE SLIDE 155 “All Fagits RecornadCOPYRIGHT NOTICE AND AGREEMENT Do not allow any person to copy these files Jor any reason! Do not make any changes to any Slide without obtaining approval Jrom Crosby (The Director of Training) This Power Point Presentation has been prepared exclusively for Crosby Authorized Trainers conducting training on Crosby Products. NO OTHER USE IS AUTHORIZED. Each Crosby Authorized Trainer is responsible for presenting the material in a factual and technically correct manner. Each Crosby Authorized Trainer is given permission to make one copy of the presentation on ONE COMPUTER HARD DRIVE. No other copies of the Cd-Rom are authorized by any method or for any reason. Copyright © 2000 The Crosby Group, Inc. fp A Ail Rights Reserved the group.