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CAD CAM Exercise Overview

The document appears to be an index of exercises completed by a student for a CAD/CAM course. It includes 10 exercises on topics like extrusion, revolve, rib, shell, and assemblies of components like a universal coupling. For each exercise, it lists the aim, requirements, descriptions of relevant modeling techniques, and the procedure and result.

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0% found this document useful (0 votes)
47 views48 pages

CAD CAM Exercise Overview

The document appears to be an index of exercises completed by a student for a CAD/CAM course. It includes 10 exercises on topics like extrusion, revolve, rib, shell, and assemblies of components like a universal coupling. For each exercise, it lists the aim, requirements, descriptions of relevant modeling techniques, and the procedure and result.

Uploaded by

prem
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

INDEx

MARKS STAFF
[Link] DATE EXERCISES PAGE NO
AWARDED SIGNATURE

CAD ExERCIsEs

1 EXERCISE ON EXTRUSION

2 EXERCISE ON REVOLVE

3 EXERCISE ON RIB

4 EXERCISE ON SHELL

5 ASSEMBLY ON UNIVERSAL COUPLING

6 ASSEMBLY OF KNUCKLE JOINT

7 ASSEMBLY OF FLANGE COUPLING

8 ASSEMBLY OF PLUMMER BLOCK

9 ASSEMBLY OF BUSHED BEARING

10 ASSEMBLY OF SCREW JACK

CAM ExERCIsEs

1 STUDY OF “G” CODES AND “M” CODES

2 CNC-MILLING RECTANGULAR POCKETING

3 CNC-MILLING CIRCULAR POCKETING

4 CNC-SIMPLE TURNING

5 CNC-STEP TURNING

6 CNC LATHE –SIMPLE FACING

7 CNC LATHE –RIGHT HAND TAPER TURNING

8 CNC LATHE –LEFT HAND TAPER TURNING

9 CNC LATHE –THREAD CUTTING OPERATION


CAD – MODELING ExERCIsEs
EXERCISE ON EXTRUSION

4
[Link] EXERCISE ON EXTRUSION

DATE: Aim:

To model the given object using the extrusion


feature as per the dimension given.

System Requirements:

 Personal computer
 Inventor Software

o
n  The foundation of the part.
 The base feature geometry for the base is an
extrusion. The extrusion is named extrude 1.
p To create an extruded base feature:
o  Select a sketch plane.
w  Extrude the sketch plane perpendicular to the sketch
plane.
e
Extruded boss feature:
r
It adds material to part and require a sketch.
:
Extruded cut feature:

It removes material from the part and also it


B requires a sketch.

a Fillet feature:

s Round the edge or faces of a part to be at specified


radius.
e
Procedure:

 Select a sketch plane (Front, top or side).


f  Sketch a 2D profile of the model.
 Dimension the sketch using smart dimension icon.
e
 Check the sketch is fully defined.
a  Extrude the sketch perpendicular to the sketch
plane.
t  Use extruded cut feature to cut the solid as given in
the diagram.
u
Result:
r
Thus the given model is extruded.
e

: 5


The
first
featur
e that
is
creat
ed.
EXERCISE ON REVOLVE
[Link] EXERCISE ON REVOLVE

DATE: Aim:

To model the given object by using the revolve feature


as per the dimension given.

System requirement:

 Personal computer
 Inventor Software

Description of revolve feature:

Command manager: feature > revolve boss > base

Menu : boss >base > revolve

Tool bar : revolved boss >base

Using this tool,sketch is revolved about the


revolution [Link] revolution axis could be an axis,an entity
of the sketch or an edge of another feature to create the
revolved [Link] that wheather you use a centerline or an
edge of another feature to create the revolved features. Note
that wheather you use a centerline or an edge to revolve the
sketch should be drawn on one side of the centerline of the
edge.

Procedure:

 Select a sketch plane (Front, top or side).


 Sketch a 2D profile of the model.
 Dimension the sketch using smart dimension icon.
 Check the sketch is fully defined.
 Revolve the sketch.

Result:

Thus the given model is drawn by using the revolve


feature.
7
EXERCISE ON RIB

8
[Link] EXERCISE ON RIB

DATE: Aim:

To model the given object and construct the rib portion


in it.

System requirement:

 Personal computer
 Inventor Software

Description of rib feature:

Command manager: feature>rib

Menu : insert>feature>rib

Tool bar : feature>rib

 Ribs are defined as the thin walled structures that are


used to increase to strength of the entire structure of the
component. So that it does not fall under an increased
load.
 In solid works, the ribs are created using an open sketch
as well as a closed sketch.
 To create a rib feature, invoke the rib property manager
and select the plane on which you need to draw the
sketch for creating the rib feature.
 Draw the sketch and exit the sketching environment.
Specify the rib parameters in rib property manager and
view the detailed preview button. The rib tool is
revoked by choosing the rib button from the features.

Procedure:

 Select a sketch plane (Front, top or side).


 Sketch a 2D profile of the model.
 Dimension the sketch using smart dimension icon.
 Check the sketch is fully defined.
 Extrude the sketch.
 Using rib feature complete the model.

Result:
T
h
u
s
t
h
e
g
i
v
e
n
m
o
d
e
l
is
d
r
a
w
n
a
n
d
c
o
m
p
l
e
t
e
d
u
si
n
g
t
h
e
ri
b
f
e
a
t
u
r
e.

9
EXERCISE ON SHELL

10
[Link] EXERCISE ON SHELL

DATE: Aim:

To model the given object


and remove the material
using shell option.

System requirement:

 Personal computer
 Inventor Software
Description of rib feature:

 Removes material from the selected face.


 Creates a hollow block from a solid block.
 Very useful for thin walled plastic parts.
 You are required to specify a wall thickness when
using the shell feature.

Procedure:

 Select a sketch plane (Front, top or side).


 Sketch a 2D profile of the model.
 Dimension the sketch using smart dimension icon.
 Check the sketch is fully defined.
 Extrude the sketch.
 Select a face in which you are going to draw the cut
profile.
 Make the plane to normal to you.
 Sketch the cut profile and dimension it.
 Use extrude cut feature to remove the portion
 Select the shell feature.
 Select the face in which material to be removed by
using shell.
 Specify the shell thickness.

Result:

Thus the given model is


drawn and completed using
the shell feature.
1 ling as per the dimensions given and also covert
1 the 3D
model into the different views with the bill of material.

System Requirements:
 Personal computer
 Inventor Software
Bill of materials:
[Link]:
5 Part no Description Material
1 Fork Cast steel
DATE: 2 centre Cast iron
3 shaft Fe -410 w
Aim: 4 Parallel key Fe - 410 w
5 pin Fe - 410 w
T 6 collar Fe - 410 w
o 7 Taper pin Fe – 410 w
Description:
m  An universal or hooke’s coupling is used to
o connect the two shafts whose axis intersect at a
d small angle.
e
 The inclination is transmitted from one shaft to
l
another.
a  The main application of the universal coupling
n is found in the transmission from the gear box
d to the differential or back axle of the
automobiles.
a  In such a case, we use two universal couplings.
s
One at each end of the propeller shaft connects
s
e the gear box at one end and the differential at
m other end.
b  The universal coupling is also used for
l transmission of power to different spindles of
e multiple drilling machine.
 It is used to a knee joint in the milling machine.
t
h Command part Menu operation
e sketch Draw toolbar
protrusion Feature toolbar sketch, specify direction thic
u Cutout Feature toolbar sketch- specify direction thic
n
hole Feature toolbar sketch specified direction
i
pattern Feature toolbar select radius direction numbe
v
round Feature toolbar select chain specified radius
e
r Revolved cutout Feature toolbar sketch, specify radius directi
s Assembly Menu operation
a Axial align Relationship toolbar pick the object surfaces
l Planar align Relationship toolbar, pick object and faces
mate Relationship toolbar. pick object surface and
c angle Relationship toolbar. specify the angle
o
u
p
ASSEMBLY OF UNIVERSAL COUPLING

UNIVERSAL COUPLING
Procedure:

 Model different parts of the universal coupling using extrude, remove features.
 Select the assembly in solid works main menu.
 Using insert component icon of property manager, insert base component and next component to
the assemble.
 Assemble using mate feature.
 Continue the inspecting component and mating until the entire components are assembled.
 Save assembly.
 From the main menu of solid work, select the drawing option.
 Select the drawing sheet format size (i.e) A4 size –landscape.
 Using the model view manager browse the document to be open.
 Click the view orientation from the model view manager and place the drawing view in the
proper place in the sheet as shown above.
 Using the placed view as parent view project the other or needed views.
 Move cursor to anyone view and right click the muse button.
 Select the table BOM.
 Place the BOM in the proper place in the drawing sheet.
 Save the drawing sheet.

Result:

Thus the given universal coupling is modeled, assembled and different views are taken.

15
[Link] ASSEMBLY OF KNUCKLE JOINT

DATE:

Aim:

To create the component of the knuckle joint and to assemble then using to parametric feature
based solid modeling software.

System Requirements:

 Personal computer
 Inventor Software

Description:

 A knuckle joint is used to connect two rods which are under the action of tensile loads.
 However if the joint is guided, the rods may support a compressive load.
 A knuckle joint may be readily disconnected for adjustment or repairs.
 It’s use may be found in the link of a cycle chain, tie rod joint for roof truss, valve rod joint with
eccentric rod, pump joint, tension link in bridge structure and lever and rod connections of the
various types.
 In knuckle joint, one end of one of the rods is made into an eye and the end of the other rod is
formed into fork with an eye in each of the fork leg.
 The knuckle pin passes through both the eye hole and the fork holes and may be secured by
means of a small stop pin or plug.
 In order to get a better quality of joint the series of the fork and eye are machined, the hole is
accurately drilled and pin turned.
 The material used for one joint may be steel or wrought iron.

Command part Menu operation


sketch Draw toolbar
protrusion Feature toolbar sketch, specify direction thickness
Cutout Feature toolbar sketch- specify direction and thickness
hole Feature toolbar sketch specified direction
pattern Feature toolbar select radius direction of feature
round Feature toolbar select chain specified radius
Revolved cutout Feature toolbar sketch, specify radius and direction
Assembly Menu operation
Axial align Relationship toolbar pick the object surfaces
Planar align Relationship toolbar, pick object and faces
mate Relationship toolbar. pick object surface and insect.
angle Relationship toolbar. specify the angle
ASSEMBLY OF KNUCKLE JOINT

KNUCKLE JOINT
Procedure:

 Using sketch protrusion, fillet, cutout, revolve cutout, mirror and pattern command as fork end of
the rod is created.
 Using sketch protrusion, fillet, cutout, revolve cutout, mirror and pattern command an eye end of
the rod is created.
 Using sketch protrusion and revolve cutout command a pin is created.
 Using sketch protrusion, the revolve cutout command a collar is created.
 Using axial align, planar align and angle command take fork end, eye end of the rod are
assembled.
 Using mate command, pin, taper pin and collar is positioned and assembled it.

Result:

Thus the components of knuckle joint are created and assembled successfully.

19
[Link] ASSEMBLY OF FLANGE COUPLING

DATE:

Aim:

To create the components of the flange coupling and assemble them using to parametric feature
based on solid modeling software.

System Requirements:
 Personal computer
 Inventor Software
Bill of materials:
Part no Description Material Numbers
1 Flange Cast iron 2
2 shaft Fe -410 w 2
3 Taper key Fe - 410 w 2
4 [Link] Fe - 410 w 4
5 [Link] Fe - 410 w 4
Description:
 A flange coupling usually applies to a coupling having two separate cast icon flanges. Each
flange is mounted on the shaft end and keyed to it.
 The faces are turned up at right angle to the axis of the shaft. One of the Flange has a projected
portion and the other flange has a corresponding recess. This helps to bring the shafts into line
and to maintain alignment. the two flanges are coupled together by means of bolts and nuts. The
flange coupling is adopted to heavy loads and hence it is used on large shafting. The flange
couplings are of the following three types.
1. Unprotected type flange coupling
2. Protected type flange coupling.
3. Machine type flange coupling

In main type flange coupling, the flanges are forged integral with the shafts.
Commands used:
The following commands are used in the creation of components and assembly of flanged
coupling.
• Protrusion
• Coincident plane
• Cutout
• Revolved protrusion
• Revolved cutout
• Mate
• Axial align
• Panel align
• Trim
ASSEMBLY OF FLANGE COUPLING

FLANGE COUPLING
Procedure:

 Using sketch protrusion, fillet, contour and pattern command as flange is created.
 Using sketch protrusion and cutout command shaft end is created.
 Using sketch protrusion command a taper key is created.
 Using sketch &protrusion command a hexagonal bolt is created. Similarly hexagonal nut is
created.
 Using axial align, planar align command flange and shaft are assembled.
 Using mate command, taper key is positioned.
 This assembly is inserted twice in an assembly window and mated together by mate command.
 Bolts and nuts are assembled by using axial align and mate command respectively.

Result:

Thus the components of flange coupling are created and assembled successfully.

23
[Link] ASSEMBLY OF PLUMMER BLOCK

DATE: Aim:

To model and assemble the Plummer block as per


dimension given and also convert the 3D
model into different views with bill of materials..

System Requirements:
 Personal computer
 Inventor Software

Bill of materials:

Part no Description Material


1 A cap Cast iron
2 Spilt bushes Brass
3 Square head bolts Fe 410 w
4 Hexagonal nuts Fe 410 w
5 Shaft Fe 410 w
6 Body Cast iron
Description:
 When a long shaft is to be supported at intermediate points,
bushed bearing are not used due to their limitations. In such
cases plummer blocks are used.
 In the plummer block bearing, the body is split horizontally
along or near axis of the shaft. This
will enable to overcome the disadvantage of the bushed
bearings.
 The bottom of the body is relieved leaving a narrow
machined strip all rounds and it reduces the extent of
preparation and leveling of the bearing area relatively.
 Split bush is fitted in the body, the projecting snug of the
split bush fits into the corresponding hole drilled in the
body. This prevents the rotation of the bushes along with the
shaft and axial movement of the split bushes are prevented
by collars.
 After assembling a small clearance will be left between cap
and the body. This clearance enables to provide the
necessary clamping grip.
C
o
m
m
a
n
d
s

u
s
e
d
:
T
he
followi
ng
comma
nds are
used in
the
creatio
n of
compo
nents
and
assemb
ly of
flanged
couplin
g.

Protr
usion

Coin
ciden
t
plane

Cuto
ut

Roun
d

cham
fer

Mate

Axial
align

Panel
align

Trim
ASSEMBLY OF PLUMMER BLOCK

PLUMMER BLOCK
Procedure:

 Model different parts of a plummer block using extrude, revolve features.


 Select the drawing in solid works main menu.
 Using inset component icon of property manager, insert base component and next components to
assemble.
 Assemble using mate feature.
 Continue the inserting components and waiting until the entire components are assembled.
 Save the assembly.
 From the main menu of solid works select the drawing option.
 Select the drawing sheet format as A4 landscape.
 Using model view manager, browse the document to be open.
 Click the view orientation from the model view manager.
 Place the drawing view in the proper place in the sheet.
 Using the placed view as parent view, project the other or needed views.
 Move cursor to anyone view and right click the muse button.
 Place the BOM in the proper place in the drawing sheet.
 Save the drawing sheet.

Result:

Thus the plummer block is modeled; assembled and different views are taken.

27
[Link] ASSEMBLY OF BUSHED BEARING

DATE: Aim:

To model and assemble the bushed bearing as per dimension


given and also convert the 3D model into different views with bill of
materials.

System requirement:

 Personal computer
 Inventor Software

Bill of materials:

Part no Description Material


1 Body Cast iron
2 Bush Brass

Description:

 The block consists of a horizontal cylindrical part with an


integral rectangular base [Link] base plate is provided
with bolt holes for bolting down the bearing [Link]
type of large bolt holes facilitate the proper alignment while
bolting.
 The bottom of the body is relieved leaving a narrow
machined strip all rounds and it reduces the extent of
preparation and leveling of the bearing area relatively.
 The outer surface of the bush is finished so as to give a light
press fit when fitted in the bearing block.
 The inner surface of the bush is finished to H7 tolerance. The
shaft may be finished to give the
required kind of clearance fit depending on the application.

C
o
m
m
a
n
d
s

u
s
e
d
:
T
he
followi
ng
comma
nds are
used in
the
creatio
n of
compo
nents
and
assemb
ly of
flanged
couplin
g.


Protr
usion

Coin
ciden
t
plane

Cuto
ut

Roun
d

cham
fer

Mate

Axial
align

Panel
align

Trim
ASSEMBLY OF BUSHED BEARING

BUSHED BEARING

30
Procedure:

1. From the main menu of sold work, select the drawing option.
2. Select the drawing sheet format as A4 landscape.
3. Using the model view manager browse the document to be open
4. Click the view orientation from the model view manager and place the drawing view in the
proper place in the sheet.
5. Using the placed view as parent view, project the other or needed view.
6. Move cursor to anyone view and right click the mouse button.
7. Place the BOM in the proper place in drawing sheet. Save the drawing sheet.
8. Model different parts of a socket and spigot cotter joint using extrude, protrusion and other
features.
9. Using insert command icon property manager, insert base component and next component to
assemble.
10. Assemble the component using mate feature.
11. Continue the inserting components and waiting until the entire components are assembled.
12. Save the assembly.

Result:

Thus the given bushed bearing is modeled; assembled and different views are taken.

31
[Link] ASSEMBLY OF SCREW JACK

DATE: Aim:

To model and assemble the components of screw jack as


per the given dimensions and to covert the 3D views with bill of
materials.

System requirement:

 Personal computer
 inventor software

Bill of materials:

Part no Description Material


1 Body Cast iron
2 Nut Gun metal
3 Screw spindle Fe - 410 w
4 Cup Cast Steel
5 Washer special Fe - 410 w
6 Counter shunk screw Fe - 410 w
7 Tommy bar Fe - 410 w

Commands used:

Command part Menu operation


sketch Draw toolbar
protrusion Feature- toolbar sketch-specify direction thicknes
Cutout Feature -toolbar -sketch- specify direction and th
round Feature -toolbar -select chain -specified radius
chamfer Feature – tool bar –select chain –specify length
offset Feature – select thickness
extend Feature – select the line to extend it
Assembly Menu operation
Axial align Relationship -toolbar -pick the object surfaces
mate Relationship toolbar. pick object surface and inse

Procedure:

1. From the main menu of solid work, select the drawing


option.
2. Select the drawing sheet format as A4 landscape.
3. Using the model view manager browse the document to be
open
4. Click the view orientation from the model view
manager and place the drawing view in the proper place
in the sheet.
5. Model the different parts of screw jack by using sketch,
protrusion, extend command.
ASSEMBLY OF SCREW JACK
6. By using offset command, body of the screw jack is drawn.
7. By using cutout command, counter shunk screw is drawn.
8. All the parts of screw jack are drawn by revolved protrusion, select axis of rotation line and draw
the half side of the parts and revolved it.
9. Click the parts and drag it on the assemble it and select the mating option to assemble the
components.

Result:

Thus the screw jack is modeled and assembled by using the several commands of solid works and
it is converted into different views respectively.

35
CAM – ExERCIsEs

36
[Link] STUDY OF “G” CODES AND “M” CODES

Aim:

To study the “G” codes and “M” codes for the CNC milling machine.

Programming codes:

 Codes are model and do not have to be repeated in every sequence line.
 All dimensions are entered as decimals.

G –codes for turning machine:

MTAB INDIA PVT LTD

G- To define tool movement for preparatory function.

G OO > Rapid movement


G O1 > Linear movement with feed rate
G 02 > Circular interpretation clockwise with feed rate
G 03 > Circular interpretation counterclockwise with feed rate
G 04 > Dwell time in seconds
G 17 > XY plane
G 18 > XZ plane
G 19 > YZ plane
G 20 > Inch mode input (in”)
G 21 > multi mode input (mm)
G 28 > return to reference point (home position)
G 40 > tool nose radius compensation cancel
G 41 > tool nose radius compensation left
G 42 > tool nose radius compensation right
G 70 > finishing cycle
G 71 > multiple turning cycle
G 72 > multiple facing cycle
G 74 > deck drilling cycle in z axis
G 75 > grooving cycle in z axis
G 76 > thread cutting cycle
G 90 > turning cycle
G 92 > thread cutting cycle
G 94 > facing cycle
G 98 > feed per minute
G 99 > feed per revolution

M- Codes / Miscellaneous codes:

M 00 > program stop


M 01 > optional stop
M 02 > program end

37
M 03 > spindle forward (cw)
M 04 > spindle reverse ( ccw)
M 05 > spindle stop
M 06 > tool change
M 08 > coolant ON
M 09 > coolant OFF
M 10 > chuck open
M 11 > chuck close
M 30 > program stop and restart
M 98 > sub program call
M 99 > sub program exit

G- CODES FOR MILLING MACHINES:

HYTECH CNC MACHINE,PUNE

G 00 > point to point rapid positioning


G 01 > linear interpretation
G 02 > Circular interpretation arc clockwise
G 03 > Circular interpretation arc counterclockwise
G 04 > Dwell time in seconds
G 12 > circular pocketing clockwise
G 13 > circular pocketing anticlockwise
G 15 > polar coordinate system OFF
G 16 > polar coordinate system ON
G 17 > XY plane selection for arc movement
G 18 > XZ plane selection for arc movement
G 19 > YZ plane selection for arc movement
G 20 > selecting inch mode input
G 21 > selecting metric mode input
G 40 > cutter compensation/offset,cancel
G 41 > cutter radius compensation / offset-left
G 42 > cutter radius compensation / offset-right
G 43 > tool length compensation -positive
G 44 > tool length compensation -negative
G 49 > tool length compensation -cancel
G 50 > scaling mode cancel (OFF)
G 51 > scaling mode ON
G 54 > shift of coordinate
G 55 > shift of coordinate
G 56 > shift of coordinate
G 57 > shift of coordinate
G 58 > shift of coordinate
G 59 > shift of coordinate
G 68 > coordinate rotation system ON
G 69 > coordinate rotation system ON
G 70 > Inch programming
G 71 > metric programming
G 80 > drilling cycle
G 81 > fixed cycle no 1 drill, spot drill

38
G 82 > fixed cycle no 2 drill, counter bore
G 83 > fixed cycle no 3 drill, deep hole

G 84 > tapping cycle


G 85 > fixed cycle no 4 drill, bore
G 86 > boring cycle
G 87 > back boring cycle
G 88 > boring cycle
G 89 > boring cycle
G 90 > absolute dimension input
G 91 > incremental dimension input
G 94 > feed rate selection per min
G 95 > feed rate selection per minute
G 98, 99 > tool return position
G 28 > return to reference point (home position)
G 40 > tool nose radius compensation cancel
G 41 > tool nose radius compensation left
G 42 > tool nose radius compensation right
G 70 > finishing cycle
G 71 > multiple turning cycle
G 72 > multiple facing cycle
G 74 > peck drilling cycle in z axis
G 75 > grooving cycle in z axis
G 76 > thread cutting cycle
G 90 > turning cycle
G 92 > thread cutting cycle
G 94 > facing cycle
G 98 > feed per minute
G 99 > feed per revolution

M- Codes / Miscellaneous codes:

M 00 > program stop


M 01 > optional program stop
M 02 > program end
M 03 > spindle motor ON and forward direction (cw)
M 04 > spindle motor ON and reverse direction ( ccw)
M 05 > spindle stop
M 06 > automatic tool change
M 08 > coolant pump motor ON
M 09 > coolant pump motor OFF
M 21 > mirror image along x axis
M 22 > mirror image along y axis
M 23 > mirror image along z axis
M 30 > program stop and restart
M 98 > sub program call
M 99 > sub program exit
RESULT

Thus the “G” codes and “M” codes for the CNC milling machines were studied.

39
CNC-MILLING RECTANGULAR POCKETING

Aim:
U :\"G:

[Link] To perform a rectangular milling operation by using CNC


milling programming codes.
DATE:
Apparatus required:

 CNC machine
 Personal computer
 CNC software

Program:

M 03 S 1500
(St
oc
k/
bl
oc
k
10
0,
10
0,
10
,
-4,
-4,
-7)
(to
ol
/m
ill
10
,
0,
30
,
0)
(
c
o M05 M30
l
o
r

0
, RESULT:
Thus the rectangular milling operations by using CNC
milling programming codes were performed.
2
5
4
5 1
,

0
)

G
2
1

G
9
8
G00 X0
Y0 Z5
G00 X10
Y10 Z5
F120
G01 X60
Y10 Z-3
F120
G01 X60
Y60 Z-3
F120
G01 X10
Y60 Z-3
F120
G01 X10
Y10 Z-3
F120
G00 X0
Y0 Z5
42
[Link] CNC-MILLING CIRCULAR POCKETING

DATE: Aim:

To write a manual part program for performing a circular


pocketing milling operation by using
CNC milling programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Work piece (100 x100 x 10 mm)

Program:

(
S
t
o
c
k
/
b
l
o
c
k
1
0
0
,
1
0
0
,
1
0
,
1
5
,
1 2
0 5
) 5
,
(
t 2
o 5
o 5
l )

/ G
m 2
i 1
l
l G
9
5 8
, M05 S1500
G00 X0 Y0 Z5
0 G00 X50 Y50 Z5
, G01 X50 Y50 Z-2 F50
G02 I5 F50
5 G02 I9 F50
0 G02 I12 F50
, G00 X50 Y50 Z5
G00 X0 Y0 Z5
0 M05
) M30
(
c
o
l
o
r RESULT:
Thus the circular milling operations by using CNC milling
2 programming codes were performed.
5
5 4
3
,
CNC LATHE-SIMPLE TURNING
[Link]
Aim:
DATE:
To perform the simple turning operation by using
CNC programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G98
G28 U0 W0
M06 T02
M03 S1000
G00 X32 Z3
G90 X31 Z-28 F100
X30
X29
X28
G28 U0 W0
M05
M30

RESULT:
Thus the simple turning operation was performed by
using CNC Lathe programming codes.

4
5
[Link]: 5 CNC LATHE-STEP TURNING

DATE

Aim:

To perform the step turning operation by using CNC programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z5
G90 X31 z-30
X30 Z-25
X28 Z-20
X24 Z-15
G28 U0 W0
M05
M30

RESULT:
Thus the step turning operation was performed by using CNC Lathe
programming codes.
CNC LATHE –SIMPLE FACING 5
0

[Link] :

DATE :

Aim:

To perform a simple facing operation by using CNC programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z0
G94 X0 Z-1 F100
Z-2
Z-3
G28 U0 W0
M05
M30

RESULT:
Thus the Simple facing operation was performed by using CNC Lathe
programming codes.
CNC LATHE –RIGHT HAND TAPER TURNING
[Link]
Aim:
DATE:
To perform the right hand taper turning operation by using CNC
programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z5
G90 X30 Z-30 R-1 F50
R-2
R-3
G28 U0 W0
M05
M30

RESULT:
Thus the right hand taper turning operation was performed by
using CNC Lathe programming
codes.

5
2
CNC LATHE –LEFT HAND TAPER TURNING

Aim:
[Link]
To perform the left hand taper turning operation by using CNC
DATE: programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G98
G28 U0 W0
M06 T01
M03 S1500
G00 X32 Z5
G90 X30 Z-30 R-1 F50
X28 R2
X26 R3
G28 U0 W0
M05
M30

RESULT:
Thus the left hand taper turning operation was performed
by using CNC Lathe programming
codes.

5
4
[Link] CNC LATHE –THREAD CUTTING OPERATION

DATE:

Aim:

To perform thread cutting operation by using CNC programming codes.

Apparatus required:

 CNC machine
 Personal computer
 CNC software
 Cutting tool
 Work piece

Program:

Billet X32 Z70


G21 G99
G28 U0 W0
M06 T02
M03 S1500
G00 X32 Z5
G94 X31 Z45 F1.5
X30.5
X30
G00 X29.3 Z2
G76 P1 Q12 R0.7 F0.5
G76 X28.05 Z40 P12 Q12 F0.5
X28.6 R1.4
X28 R1.95
G28 U0 W0
M05
M30

RESULT:
Thus the thread cutting operation was performed by using CNC Lathe programming codes.

55

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