CAD CAM Exercise Overview
CAD CAM Exercise Overview
MARKS STAFF
[Link] DATE EXERCISES PAGE NO
AWARDED SIGNATURE
CAD ExERCIsEs
1 EXERCISE ON EXTRUSION
2 EXERCISE ON REVOLVE
3 EXERCISE ON RIB
4 EXERCISE ON SHELL
CAM ExERCIsEs
4 CNC-SIMPLE TURNING
5 CNC-STEP TURNING
4
[Link] EXERCISE ON EXTRUSION
DATE: Aim:
System Requirements:
Personal computer
Inventor Software
o
n The foundation of the part.
The base feature geometry for the base is an
extrusion. The extrusion is named extrude 1.
p To create an extruded base feature:
o Select a sketch plane.
w Extrude the sketch plane perpendicular to the sketch
plane.
e
Extruded boss feature:
r
It adds material to part and require a sketch.
:
Extruded cut feature:
a Fillet feature:
: 5
The
first
featur
e that
is
creat
ed.
EXERCISE ON REVOLVE
[Link] EXERCISE ON REVOLVE
DATE: Aim:
System requirement:
Personal computer
Inventor Software
Procedure:
Result:
8
[Link] EXERCISE ON RIB
DATE: Aim:
System requirement:
Personal computer
Inventor Software
Menu : insert>feature>rib
Procedure:
Result:
T
h
u
s
t
h
e
g
i
v
e
n
m
o
d
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r
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EXERCISE ON SHELL
10
[Link] EXERCISE ON SHELL
DATE: Aim:
System requirement:
Personal computer
Inventor Software
Description of rib feature:
Procedure:
Result:
System Requirements:
Personal computer
Inventor Software
Bill of materials:
[Link]:
5 Part no Description Material
1 Fork Cast steel
DATE: 2 centre Cast iron
3 shaft Fe -410 w
Aim: 4 Parallel key Fe - 410 w
5 pin Fe - 410 w
T 6 collar Fe - 410 w
o 7 Taper pin Fe – 410 w
Description:
m An universal or hooke’s coupling is used to
o connect the two shafts whose axis intersect at a
d small angle.
e
The inclination is transmitted from one shaft to
l
another.
a The main application of the universal coupling
n is found in the transmission from the gear box
d to the differential or back axle of the
automobiles.
a In such a case, we use two universal couplings.
s
One at each end of the propeller shaft connects
s
e the gear box at one end and the differential at
m other end.
b The universal coupling is also used for
l transmission of power to different spindles of
e multiple drilling machine.
It is used to a knee joint in the milling machine.
t
h Command part Menu operation
e sketch Draw toolbar
protrusion Feature toolbar sketch, specify direction thic
u Cutout Feature toolbar sketch- specify direction thic
n
hole Feature toolbar sketch specified direction
i
pattern Feature toolbar select radius direction numbe
v
round Feature toolbar select chain specified radius
e
r Revolved cutout Feature toolbar sketch, specify radius directi
s Assembly Menu operation
a Axial align Relationship toolbar pick the object surfaces
l Planar align Relationship toolbar, pick object and faces
mate Relationship toolbar. pick object surface and
c angle Relationship toolbar. specify the angle
o
u
p
ASSEMBLY OF UNIVERSAL COUPLING
UNIVERSAL COUPLING
Procedure:
Model different parts of the universal coupling using extrude, remove features.
Select the assembly in solid works main menu.
Using insert component icon of property manager, insert base component and next component to
the assemble.
Assemble using mate feature.
Continue the inspecting component and mating until the entire components are assembled.
Save assembly.
From the main menu of solid work, select the drawing option.
Select the drawing sheet format size (i.e) A4 size –landscape.
Using the model view manager browse the document to be open.
Click the view orientation from the model view manager and place the drawing view in the
proper place in the sheet as shown above.
Using the placed view as parent view project the other or needed views.
Move cursor to anyone view and right click the muse button.
Select the table BOM.
Place the BOM in the proper place in the drawing sheet.
Save the drawing sheet.
Result:
Thus the given universal coupling is modeled, assembled and different views are taken.
15
[Link] ASSEMBLY OF KNUCKLE JOINT
DATE:
Aim:
To create the component of the knuckle joint and to assemble then using to parametric feature
based solid modeling software.
System Requirements:
Personal computer
Inventor Software
Description:
A knuckle joint is used to connect two rods which are under the action of tensile loads.
However if the joint is guided, the rods may support a compressive load.
A knuckle joint may be readily disconnected for adjustment or repairs.
It’s use may be found in the link of a cycle chain, tie rod joint for roof truss, valve rod joint with
eccentric rod, pump joint, tension link in bridge structure and lever and rod connections of the
various types.
In knuckle joint, one end of one of the rods is made into an eye and the end of the other rod is
formed into fork with an eye in each of the fork leg.
The knuckle pin passes through both the eye hole and the fork holes and may be secured by
means of a small stop pin or plug.
In order to get a better quality of joint the series of the fork and eye are machined, the hole is
accurately drilled and pin turned.
The material used for one joint may be steel or wrought iron.
KNUCKLE JOINT
Procedure:
Using sketch protrusion, fillet, cutout, revolve cutout, mirror and pattern command as fork end of
the rod is created.
Using sketch protrusion, fillet, cutout, revolve cutout, mirror and pattern command an eye end of
the rod is created.
Using sketch protrusion and revolve cutout command a pin is created.
Using sketch protrusion, the revolve cutout command a collar is created.
Using axial align, planar align and angle command take fork end, eye end of the rod are
assembled.
Using mate command, pin, taper pin and collar is positioned and assembled it.
Result:
Thus the components of knuckle joint are created and assembled successfully.
19
[Link] ASSEMBLY OF FLANGE COUPLING
DATE:
Aim:
To create the components of the flange coupling and assemble them using to parametric feature
based on solid modeling software.
System Requirements:
Personal computer
Inventor Software
Bill of materials:
Part no Description Material Numbers
1 Flange Cast iron 2
2 shaft Fe -410 w 2
3 Taper key Fe - 410 w 2
4 [Link] Fe - 410 w 4
5 [Link] Fe - 410 w 4
Description:
A flange coupling usually applies to a coupling having two separate cast icon flanges. Each
flange is mounted on the shaft end and keyed to it.
The faces are turned up at right angle to the axis of the shaft. One of the Flange has a projected
portion and the other flange has a corresponding recess. This helps to bring the shafts into line
and to maintain alignment. the two flanges are coupled together by means of bolts and nuts. The
flange coupling is adopted to heavy loads and hence it is used on large shafting. The flange
couplings are of the following three types.
1. Unprotected type flange coupling
2. Protected type flange coupling.
3. Machine type flange coupling
In main type flange coupling, the flanges are forged integral with the shafts.
Commands used:
The following commands are used in the creation of components and assembly of flanged
coupling.
• Protrusion
• Coincident plane
• Cutout
• Revolved protrusion
• Revolved cutout
• Mate
• Axial align
• Panel align
• Trim
ASSEMBLY OF FLANGE COUPLING
FLANGE COUPLING
Procedure:
Using sketch protrusion, fillet, contour and pattern command as flange is created.
Using sketch protrusion and cutout command shaft end is created.
Using sketch protrusion command a taper key is created.
Using sketch &protrusion command a hexagonal bolt is created. Similarly hexagonal nut is
created.
Using axial align, planar align command flange and shaft are assembled.
Using mate command, taper key is positioned.
This assembly is inserted twice in an assembly window and mated together by mate command.
Bolts and nuts are assembled by using axial align and mate command respectively.
Result:
Thus the components of flange coupling are created and assembled successfully.
23
[Link] ASSEMBLY OF PLUMMER BLOCK
DATE: Aim:
System Requirements:
Personal computer
Inventor Software
Bill of materials:
u
s
e
d
:
T
he
followi
ng
comma
nds are
used in
the
creatio
n of
compo
nents
and
assemb
ly of
flanged
couplin
g.
•
Protr
usion
•
Coin
ciden
t
plane
•
Cuto
ut
•
Roun
d
•
cham
fer
•
Mate
•
Axial
align
•
Panel
align
•
Trim
ASSEMBLY OF PLUMMER BLOCK
PLUMMER BLOCK
Procedure:
Result:
Thus the plummer block is modeled; assembled and different views are taken.
27
[Link] ASSEMBLY OF BUSHED BEARING
DATE: Aim:
System requirement:
Personal computer
Inventor Software
Bill of materials:
Description:
C
o
m
m
a
n
d
s
u
s
e
d
:
T
he
followi
ng
comma
nds are
used in
the
creatio
n of
compo
nents
and
assemb
ly of
flanged
couplin
g.
•
Protr
usion
•
Coin
ciden
t
plane
•
Cuto
ut
•
Roun
d
•
cham
fer
•
Mate
•
Axial
align
•
Panel
align
•
Trim
ASSEMBLY OF BUSHED BEARING
BUSHED BEARING
30
Procedure:
1. From the main menu of sold work, select the drawing option.
2. Select the drawing sheet format as A4 landscape.
3. Using the model view manager browse the document to be open
4. Click the view orientation from the model view manager and place the drawing view in the
proper place in the sheet.
5. Using the placed view as parent view, project the other or needed view.
6. Move cursor to anyone view and right click the mouse button.
7. Place the BOM in the proper place in drawing sheet. Save the drawing sheet.
8. Model different parts of a socket and spigot cotter joint using extrude, protrusion and other
features.
9. Using insert command icon property manager, insert base component and next component to
assemble.
10. Assemble the component using mate feature.
11. Continue the inserting components and waiting until the entire components are assembled.
12. Save the assembly.
Result:
Thus the given bushed bearing is modeled; assembled and different views are taken.
31
[Link] ASSEMBLY OF SCREW JACK
DATE: Aim:
System requirement:
Personal computer
inventor software
Bill of materials:
Commands used:
Procedure:
Result:
Thus the screw jack is modeled and assembled by using the several commands of solid works and
it is converted into different views respectively.
35
CAM – ExERCIsEs
36
[Link] STUDY OF “G” CODES AND “M” CODES
Aim:
To study the “G” codes and “M” codes for the CNC milling machine.
Programming codes:
Codes are model and do not have to be repeated in every sequence line.
All dimensions are entered as decimals.
37
M 03 > spindle forward (cw)
M 04 > spindle reverse ( ccw)
M 05 > spindle stop
M 06 > tool change
M 08 > coolant ON
M 09 > coolant OFF
M 10 > chuck open
M 11 > chuck close
M 30 > program stop and restart
M 98 > sub program call
M 99 > sub program exit
38
G 82 > fixed cycle no 2 drill, counter bore
G 83 > fixed cycle no 3 drill, deep hole
Thus the “G” codes and “M” codes for the CNC milling machines were studied.
39
CNC-MILLING RECTANGULAR POCKETING
Aim:
U :\"G:
CNC machine
Personal computer
CNC software
Program:
M 03 S 1500
(St
oc
k/
bl
oc
k
10
0,
10
0,
10
,
-4,
-4,
-7)
(to
ol
/m
ill
10
,
0,
30
,
0)
(
c
o M05 M30
l
o
r
0
, RESULT:
Thus the rectangular milling operations by using CNC
milling programming codes were performed.
2
5
4
5 1
,
0
)
G
2
1
G
9
8
G00 X0
Y0 Z5
G00 X10
Y10 Z5
F120
G01 X60
Y10 Z-3
F120
G01 X60
Y60 Z-3
F120
G01 X10
Y60 Z-3
F120
G01 X10
Y10 Z-3
F120
G00 X0
Y0 Z5
42
[Link] CNC-MILLING CIRCULAR POCKETING
DATE: Aim:
Apparatus required:
CNC machine
Personal computer
CNC software
Work piece (100 x100 x 10 mm)
Program:
(
S
t
o
c
k
/
b
l
o
c
k
1
0
0
,
1
0
0
,
1
0
,
1
5
,
1 2
0 5
) 5
,
(
t 2
o 5
o 5
l )
/ G
m 2
i 1
l
l G
9
5 8
, M05 S1500
G00 X0 Y0 Z5
0 G00 X50 Y50 Z5
, G01 X50 Y50 Z-2 F50
G02 I5 F50
5 G02 I9 F50
0 G02 I12 F50
, G00 X50 Y50 Z5
G00 X0 Y0 Z5
0 M05
) M30
(
c
o
l
o
r RESULT:
Thus the circular milling operations by using CNC milling
2 programming codes were performed.
5
5 4
3
,
CNC LATHE-SIMPLE TURNING
[Link]
Aim:
DATE:
To perform the simple turning operation by using
CNC programming codes.
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the simple turning operation was performed by
using CNC Lathe programming codes.
4
5
[Link]: 5 CNC LATHE-STEP TURNING
DATE
Aim:
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the step turning operation was performed by using CNC Lathe
programming codes.
CNC LATHE –SIMPLE FACING 5
0
[Link] :
DATE :
Aim:
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the Simple facing operation was performed by using CNC Lathe
programming codes.
CNC LATHE –RIGHT HAND TAPER TURNING
[Link]
Aim:
DATE:
To perform the right hand taper turning operation by using CNC
programming codes.
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the right hand taper turning operation was performed by
using CNC Lathe programming
codes.
5
2
CNC LATHE –LEFT HAND TAPER TURNING
Aim:
[Link]
To perform the left hand taper turning operation by using CNC
DATE: programming codes.
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the left hand taper turning operation was performed
by using CNC Lathe programming
codes.
5
4
[Link] CNC LATHE –THREAD CUTTING OPERATION
DATE:
Aim:
Apparatus required:
CNC machine
Personal computer
CNC software
Cutting tool
Work piece
Program:
RESULT:
Thus the thread cutting operation was performed by using CNC Lathe programming codes.
55