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Quantum Check for Vessel Manufacturing

The document outlines an inspection plan for fabrication activities including design documents, procedures, fabrication stages, and manufacturing inspections for a reactor vessel and agitator. Key steps include: - Verifying design calculations and drawings at 100% - Reviewing quality control, testing, and welding procedures - Inspecting materials and performing non-destructive testing on plates and components - Checking dimensions and visuals at various fabrication stages like forming, rolling, welding of shells, dished ends, nozzles, and coils - Performing tests like pressure testing, hydrotesting, and running trials on the reactor vessel and agitator - Conducting final inspections including surface finishing, nameplate verification and issue of shipping

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Alpine Projects
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21 views1 page

Quantum Check for Vessel Manufacturing

The document outlines an inspection plan for fabrication activities including design documents, procedures, fabrication stages, and manufacturing inspections for a reactor vessel and agitator. Key steps include: - Verifying design calculations and drawings at 100% - Reviewing quality control, testing, and welding procedures - Inspecting materials and performing non-destructive testing on plates and components - Checking dimensions and visuals at various fabrication stages like forming, rolling, welding of shells, dished ends, nozzles, and coils - Performing tests like pressure testing, hydrotesting, and running trials on the reactor vessel and agitator - Conducting final inspections including surface finishing, nameplate verification and issue of shipping

Uploaded by

Alpine Projects
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Sr No Activity Characteristics To be Checked Quantum of check Inspection / Sign

A DESIGN DOCUMENTS
1) Design Calculation Verifictaion 100% R
2) Drawings Verifictaion 100% R
B QC,NDE PROCEDURES,WPS,PQR,WPQ
1) QC Procedures Review 100% R
2) NDE Procedures Review 100% R
Review existing WPS ,PQR,WPQ & test report or
3) Welding Procedures & Welders Qualification Qualify new WPS/PQR/WPQ 100% * W/R
C FABRICATION STAGES
MATERIAL IDENTIFICATION ( VESSEL & HEAT EXCHANGER )

Reactor Vessel Parts:- Shell


Review of Marking ,Manufacturing test Report
1) 100% W
,Disheneds,Baffles,Nozzle RF Pads ,Flanges & Pipes etc…
,Dimension & Visual Check
Reactor Agitator Parts:-
Shaft ,Impeller Hub & Blades,Shaft Couplings etc…
2) UT test of Plates,Shaft ,Impeller Hub,Agitator Pads. etc... 100% R
D MANUFACTURING INSPECTION (VESSEL)
1) Plate to Plate L/s Set up & B/c DP for Dish Blank & Shell Course Formation Dimension ,Visual 100% R
2) Dishends Inspection after formation Dimension ,Visual & LPT at KR ,SF & WEP 100% W
3) Shell Rolling & L/s Set up & B/c DP Dimension & Visual Check 100% R
4) Shell to Shell & Shell to Dishends C/[Link] up & B/c DP Dimension & Visual Check 100% R
5) Nozzle set up & B/c DP on Vessel Pipe Coil & Limpets Dimension & Visual Check 100% R
External Half Limpet Coil set up on Dished end & Shell & Root weld with D/P
6)
test . As Per Approved Drawing & WPS 100% R
7) Internal Pipe Coil setup and Root weld with D/P test . 100% R
8) Pneumatic test of RF Pad & Liner Weld joints check 100% R
9) Set up & welding of Lugs Support ,Legs Dimension ,Visual 100% R
10) RT of Equipments L/s & C/s Joint & C/s joint of Internal Pipe Coil RT Film review 100% R
11) Final Inspection of Equipment Dimension & Orientation Dimension ,Visual 100% w
12) Hydro test of Internal & External Coils Visual Check 100% w
13) Reactor Vessel Hydro test Visual Check 100% w
14) Run out check of Agitator in Air 100% R
As Per Approved Drawing
15) Agitator running trial 100% w
16) Visual inspection after Pickling & Passivation of Vessel Visual Inspection 100% R
17) Painting on CS Parts & Surface Polishing Check Visual Inspection 100% R
Name Plate Verifiucation & Stamping Documentation Check, Issue of Document Review , Name Plate verification &
18) Shipping Release Note. Stamping 100% R

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