Hazard Identification and Risk Assessment
Site: Total Oil India Private Limited
Project tasks: Fabrication works
Risk Assessment Start date:
Hazards
[Link] Task/ And Associated Risk Risk Risk Risk Control Measures Risk Risk Risk Remarks
Event Persons Affected factor Level Acceptance factor Level Acceptance
(Y/N) (Y/N)
1 Use of access Slips First aid injuries 5*2 = 10 Medium N Work areas should be kept clear of 2*2 = 4 Low Y
& egress Trips Temporary obstructions.
Hit and struck by disabilities Any spillages should be cleaned up
objects. Small cut immediately.
Contact with sharp injuries due to All areas well lit, especially stairs and
object. contact with emergency access shall be provided.
Spillage of water, sharp edges. Any hazards such as electric cables,
slurry, oil and other defects to floor to be removed.
slippery materials. Access and egress should be always
Affected people: visible and barricaded.
Workers, Engineers, No obstacles should be kept at access
Supervisors, Client and and egress.
Visitors
2 House Insect bite, Contact Minor cut Injury 3*3 = 9 Medium N Engineers and supervisors should 1*3 = 3 Low Y
keeping with sharp objects. Sickness supervise the job.
Affected people: Pest control measures to be provided
Workers, Engineers, if required.
Supervisors Provide housekeeping training to all
workmen.
Shall provide proper PPEs (Shoes,
helmet, mask, eye goggles).
3 Removal of Dust generation Respiratory & 3*3 = 9 Medium Y Use vehicle and trolley for debris 1*3 = 3 Low Y
Debris & Materials Fall on man eye decease. shifting.
Unwanted Contact with sharp Injuries while Water sprinkle to be done to prevent
materials objects handling sharp dust fly.
Affected people: edges Work area barricading.
Workers, Engineers, Shall provide appropriate PPEs for all
Supervisors (dust mask, shoes, and helmet).
4 Material Falling of material & Injuries/ sprains 4*3 = 12 Medium N Provide appropriate tools for material 1*3 = 3 Low Y
Handling sharp edges of Partial handling.
( Manually) material. disabilities Training for proper material handling,
Affected people: loading and unloading.
Workers, Engineers, Provide proper supervision near job
Supervisors location.
Training to workman on adverse
effects of lifting excessive weight.
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Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
Procedure is defined and reviewed by
the client before start of the activity.
Manual handing limit of any materials
is 30kg for person.
The path where the materials are
shifted should be clean and free from
any spillage or obstructions.
5 Material Fall of Materials Personal injury 4*4 = 16 Medium N Inspection of equipment / operator 1*4 = 4 Low Y
Handling Affected people: Partial or before entering at site to be done.
(Crane/ Workers, Engineers, permanent Equipment should be certified &
Hydra) Supervisors disabilities tested by competent person.
Operating of equipment should be at
Safe working load.
Operator should be authorized.
Operator should not be allowed at site
if he /she are under influence of drugs
or alcohol.
Over loading of equipment was not
allowed at site.
Area barricading to control
unauthorized entry at under
suspended load.
.Provide good conditioned sling and
wire rope for material handling.
Provide a signal man for proper
signalling.
Provide material handling training to
workers and operators.
Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
People and Vehicle Personal injury 3*4 = 12 High N Shall provide barricading and caution 1*4 = 4 Low Y
interaction Permanent signages around the equipment to
Affected people: disabilities restrict unauthorized entry around the
Workers, Engineers, Property equipment.
Supervisors, Client and damage Vehicle should have Reveres horn.
Visitors Provide Signal man for signalling.
Provide guide rope for preventing
material over swing.
Provide material handling training to
workers and operator.
Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
Damage of wire rope Personal injury 3*3 = 9 Medium N Provide good condition wire rope and 1*3=3 Low Y
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or sling. Temporary sling.
Affected people: disabilities Shall Check the SWL while material
Workers, Engineers, Property shifting or lifting.
Supervisors, damage Provide guide rope while material
handling to prevent swing or side
movement of materials.
Provide barricading at job location.
Shall provide material handling
training to workers and operator.
Signal man to be engaged while
material handling.
Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
Uneven roads/access Personal injury 3*3 = 9 Medium N Area barricading to control movement 1*3=3 Low Y
Affected people: Permanent vehicles on uneven roads.
Workers, Engineers, disabilities Provision of signs for awareness of
Supervisors, Client and Property operator regarding hazards roads.
Visitors damage Provide proper approach road.
Shall provide experienced operator for
the carry out the job.
Provide material handling training to
operator, signal man and Workers.
Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
Over speed of vehicle, Personal injury 4*5 = 20 Very N Physical condition of vehicle shall be 1*5=5 Low Y
Vehicle overturn, Dust Partial or high checked before site entry.
generation. permanent Experienced and license holder
Affected people: disabilities Operator / Driver shall be engaged.
Workers, Engineers, Fatal. Fitness certificate or 3rd party test
Supervisors, Client and shall be done at site.
Visitors All the necessary vehicle documents
shall be checked before use.
Adequate Speed limit 15 kph sign
board shall be displayed at work
place.
After vehicle parking area must be
barricaded.
Vehicle horn (Reverse/front) and all
lights shall be checked and shall be in
good condition.
Regular water sprinkling shall be done
for controlling dust fly.
Provide necessary safety training to all
the drivers and operators.
Shall provide appropriate PPEs for all
(dust mask, shoes, and helmet).
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6 Welding work Hot slag falling on Eye injury, 3*5 = 15 High N Shall remove all the combustible 1*5 = 5 Low Y
person. Burn Injuries material from welding area.
Nearby workers & Respiratory Shall provide barricade at hot work
welders seeing the illness area.
activity with naked Material Provide appropriate fire extinguisher,
eyes Fumes. damages sand buckets near job location.
Fire & explosion due Fatal Shall avoid the use of defective wires
to falling hot slag on and check proper cable connection
materials. with joints.
Electrocution due to Shall check the earthing connection
exposed naked wire. for welding machine.
Flying hot particles Emergency ON/OFF switches to be
Affected people: provided for welding machine.
Workers, Engineers, Shall provide good conditioned
Supervisors welding machine to the welder.
Shall engage experienced welder for
the activities.
Shall provide a trained fire watch near
the job.
Provide training for hot work (welding
activities) to all concern people.
Provide adequate necessary PPEs
( Shoe, helmet, leather gloves,
Welding shield, Mask)
7 Grinding Flying object, Wheel Cut injury 4*4 = 16 High N Shall remove all the combustible 1*4 = 4 Low Y
Work & broken Eye injury material from welding area.
Cutting Work Contact with moving Skin burn Shall provide barricade at hot work
parts Fire area.
Electrocution Provide appropriate fire extinguisher,
Noise sand buckets near job location.
Dust Shall provide good condition grinding
Hot spark fall on machine to workers.
materials Shall check safe guard and handle for
Affected people: the machine.
Workers, Engineers, Shall provide right wheel for the job.
Supervisors Shall check the wheel RPM with
Machine RPM should be equal.
Shall provide fire blanket for covering
the materials where spark falling.
Shall use the Industrial plug top
socket for taping power, no naked
wire to be used.
Shall provide a trained fire watch near
the job.
Provide training for hot work
(Grinding & cutting activities) to all
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concern person.
Provide adequate necessary PPEs
( Shoe, helmet, leather gloves,
Welding shield, Mask)
8 Work At Trip, slip or loss of Personal injury 4*5 = 20 High N Work in elevated positions shall be 1*4 = 4 Low Y
Height balance. Partial or limited to experienced personnel who
Affected people: permanent are comfortable with elevated
Workers, Engineers, disabilities activities.
Supervisors Fatal. Adequate means of access and egress
shall be provided.
Where necessary and practical
adequate work platforms shall be
provided.
Personnel working at heights greater
than 2m shall use safety harnesses,
equipped where appropriate with
inertia reel and static line. Such
equipment shall be maintained in
good operable condition, and shall be
subject to inspection by the user
before each use.
Personnel shall not climb while
carrying tools or equipment, except
tools carried in a waist belt designed
for the purpose. Tools or equipment
shall be hauled up and lowered in a
suitable container. Power tools shall
not be hauled up or lowered by their
power leads.
Personnel working above ground shall
use the chin- straps provided on their
hard hats.
Always take a work authorization
before start of work.
Trained persons are deployed in
performing this activity.
Always check the condition of the
ladder before usage. For ladder always
maintain a 3 point contact while using
Always check the condition of
scaffold before usage and scaffold
should be erected by trained and
certified professionals only.
At height more that 4 meters use a
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safety harness with shock absorber
and establish a life line where ever
required. The life line should be
independent of the work area.
Confined Trip, slip or loss of Personal injury 5*5 = 20 High N Good housekeeping in the area and
space balance. Partial or remove all unsuitable materials and
Suffocation permanent equipment especially combustible
Affected people: disabilities materials.
Workers, Engineers, Fatal. Establish good materials and
Supervisors equipment layout intended for the job
to suit good flow of work.
Do not enter inside CS until a valid
permit to work is in place / issued.
Confined spaces within the facility
identified and site supervision will
ensure to maintain signs and other
requirement on newly introduced
during construction stages.
Provide confined space training,
positive & safe behaviour at site
(Controlled access system, emergency
procedure, etc.)
Adequate supervision with work
permits system training.
Gas monitoring to be carried out on
regular intervals.
Visual aids, signage’s to highlight
hazard.
Adequate illumination & ventilation
inside the CS.
TBT to be conducted prior to the
commencement of the task.
A buddy shall be provided always
above the confined space for
emergency communication.
Medical fitness shall be checked.
Physically and mentally fit person
shall be allowed.
Confined space entry and exit register
shall be maintained
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Likelihood Severity
Likelihood Duration Severity Consequence
factor Factor
1 Rare Occurs once in 100 years 1 Insignificant No injury and No Loss
2 Unlikely Occurs once in 10 years 2 Minor First aid Injury and Medium Loss
3 Possible Occurs once in 1 years 3 Moderate Medical Treatment
4 likely Occurs once in 1 month 4 Major High Injury and High Loss
5 Very Likely Occurs once in 1 week 5 Extreme Extreme Injury and Extreme Loss
Severity
S.N Risk level Colour Risk
Risk level 1 2 3 4 5
o Factor (X) Indication 1
Likelihood
1 Low 1≤X≤7 2
2 Medium 8≤X≤10 3
3 High 11≤X≤14 4
4 Very High 15≤X≤25 5
Prepared by: Checked by: Reviewed by:
EE/HSE/Doc/2019/07