0% found this document useful (0 votes)
7 views26 pages

Overview of Computerized Maintenance Management

A CMMS provides several benefits over a manual maintenance management system. It reduces subjectivity in decision making by allowing data from multiple sources to be viewed uniformly. It also eases data collection by providing tools, procedures, and improved communication compared to manual systems. Computerizing maintenance can lower labor costs by simplifying work such as job planning, record keeping, and training. Indirect benefits include reduced downtime, lower inventory levels, improved productivity, and quality. Overall, a CMMS aims to integrate maintenance operations with an organization's strategic goals and financial decisions.

Uploaded by

shahfendy8118
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
7 views26 pages

Overview of Computerized Maintenance Management

A CMMS provides several benefits over a manual maintenance management system. It reduces subjectivity in decision making by allowing data from multiple sources to be viewed uniformly. It also eases data collection by providing tools, procedures, and improved communication compared to manual systems. Computerizing maintenance can lower labor costs by simplifying work such as job planning, record keeping, and training. Indirect benefits include reduced downtime, lower inventory levels, improved productivity, and quality. Overall, a CMMS aims to integrate maintenance operations with an organization's strategic goals and financial decisions.

Uploaded by

shahfendy8118
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

JFB 40203 Computerized Maintenance

Management System (CMMS)


January Semester 2017
Chapter 1 Introduction to Computerized
Management System (CMMS)
Computerized Maintenance Management System
(CMMS)

1
True Asset Management
True Asset Management

Maintenance System Options


• Manage maintenance department manually

• Automate the management of the


maintenance department

• Automate Asset Management and


Maintenance
True Asset Management

Manual Method
Uses spreadsheets, 3x5 cards, paper calendars to
manage the maintenance schedule
• Pro:
– Very easy to implement
– Inexpensive
• Con:
– Reduces likelihood of implementing a rigorous maintenance
schedule
– Potential unscheduled down time increases costs
– Paper work to manage – file, track, lose?
– Summary reports are very difficult to do
True Asset Management

Developing and implementing maintenance


program is a complex task because of

1. Subjectivity in decision making

2. Multiple objectives involved


True Asset Management

Developing and implementing maintenance


program is a complex task because of

1. Subjectivity in decision making

2. Multiple objectives involved

HOW CAN CMMS HELP?


True Asset Management

Fast, flexible access to reliable, current,


and comprehensive information is vital if
planners and managers are to control the
maintenance function on the basis of
knowledge rather than intuition.
True Asset Management

In these days of high technology and rapid,


economical data communication, job
preparation is accomplished far more
efficiently with the support of a sound CMMS
True Asset Management

CMMS have evolved over the last three


decades from elementary asset tracking and
preventive maintenance functionality, to
enterprise maintenance information
systems
Acronyms

CMMS
MMS (Maintenance Management System)
AMS (Asset Management System)
EAMS (Enterprise Asset Management System)

They all mean the same thing!


Overview of CMMS

Computerized maintenance management


system (CMMS) is also known as
computerized maintenance management
information system (CMMIS).

A CMMS software package maintains a


computer database of information about an
organization’s maintenance operations, i.e.
CMMIS – computerized maintenance
management information system
What is a CMMS?

Software Application

Centralized Database

Business Paradigm
Integrates strategic planning with
operations, maintenance and capital
investment decision-making.
What does a CMMS do?

 Maintains information about an organization’s maintenance


operations.

 Problem Tracking (Call Center)


 Work Orders (Reactive/Corrective & PM)
 Inspections
 Asset Inventory & Management
 Inventory Control (Parts / Materials)
 Permits
What does a CMMS do?
How does a CMMS help?

 Addresses business challenges

• Productivity enhancements

• Maximizing asset life cycles

• Minimizing total cost of ownership


How does a CMMS help?

 Increased Efficiencies & Informed Decisions

• Asset Inventory

• Maintenance History

• Human Resources

• Financial Impacts

• Regulatory Compliance & Accreditation


Why Have a Maintenance Strategy

• Helps to manage time


– Plan when you do jobs
– Keep a record of what you do
– Stay organized
– Improved system reliability

• Helps to save money!


– Reduce down time (fix before it breaks)
– Meet regulatory compliance
– Better inventory management
– Increase the residual value of the equipment
CMMS Vs Manual MMS

1
CMMS Vs Manual MMS

Reduction of subjectivity in decision making

 Decision-making varies from person- to-person based upon:


– Previous experience with particular type of problem
– The amount of information available regarding the
equipment
– The confidence in the accuracy of each data source.
CMMS Vs Manual MMS
Reduction of subjectivity in decision making

Decision-making varies from person- to-person based upon:


– Previous experience with particular type of problem
– The amount of information available regarding the
equipment
– The confidence in the accuracy of each data source.

 CMMS allows data from multiple sources to be viewed


from a single MS-Windows application, such as Internet
Explorer. This gives workers the capability to apply
decision-making criteria uniformly based on a common
data set and a standard set of procedures and
prioritization system.
CMMS Vs Manual MMS

Ease of data collection

 Data collection in manual maintenance systems become


tedious and difficult because of

Lack of tools
Lack of procedures
Lack of communication
CMMS Vs Manual MMS

Reduction of labor costs

 Computerization of the maintenance department can be


considered as a method for providing better working facilities
with the objective of work simplification leading to lower
labor costs.

 Works that are simplified as a result of computerization are


 Job planning
 Personnel record keeping
 Training
CMMS Vs Manual MMS

Indirect benefits

• Reduction of downtime costs


• Reduced storeroom inventory.
• Productivity improvement
• Quality improvement
True Asset Management

It Should Work the Way You Do!

• You put your jobs on


a calendar.
• You check them off
when they are done.
• You record the work
in the equipment card
file...

Common questions

Powered by AI

Implementing a CMMS significantly reduces subjectivity in decision-making by standardizing data from multiple sources into a single, consistent format that all users can access. This uniformity allows for consistent application of decision-making criteria, leading to more objective decisions that are less reliant on individual experience or available information. In contrast, manual systems rely heavily on personal judgment, which can vary significantly among individuals . Moreover, CMMS facilitates easy data collection and management, overcoming the challenges of tedious data handling associated with manual methods .

Without the aid of CMMS, organizations face challenges such as increased subjectivity in maintenance decision-making due to reliance on individual judgment and experience. This subjective approach can lead to inconsistent maintenance practices and increased risk of equipment failure due to inadequate planning. Additionally, manual systems often struggle with maintaining comprehensive data records, making it difficult to track maintenance history and predict future needs accurately. This lack of data integration and communication tools results in inefficiencies and potentially higher costs due to unforeseen downtime and maintenance errors .

CMMS offers superior asset inventory and management compared to traditional methods by maintaining a centralized database that provides comprehensive and up-to-date asset information. This allows for efficient tracking of asset status, maintenance schedules, and historical data, eliminating the inconsistencies and inaccuracies often found in manually managed records. By providing clear insights into asset utilization and maintenance needs, CMMS enhances decision-making and facilitates effective capital investment planning, which is often challenging with traditional asset management approaches .

CMMS facilitates regulatory compliance by maintaining detailed records of maintenance activities, which can be readily accessed during audits. The accurate tracking and reporting capabilities ensure all maintenance operations meet regulatory standards and accreditation requirements. Additionally, by providing a consistent data set and standardizing procedures, CMMS enhances the quality of maintenance operations. This standardization helps in implementing best practices across the organization, which not only improves maintenance quality but also ensures compliance with relevant regulations .

CMMS enhances system reliability by enabling proactive maintenance through scheduled inspections and timely work order management. The system provides detailed maintenance history and real-time data on asset conditions, allowing for preemptive interventions before critical failures occur. This data-driven approach prevents unexpected downtimes and keeps systems operational more consistently. By integrating maintenance operations with strategic planning, CMMS ensures that maintenance actions are not only reactive but also predictive, thus improving the reliability and longevity of systems .

CMMS reduces labor costs by streamlining maintenance activities such as job planning, record keeping, and training. By automating data collection and standardizing procedures, CMMS minimizes manual effort, reduces administrative overheads, and increases the efficiency of maintenance staff. The automated processes mean fewer hours are spent on manual data entry and paperwork, allowing personnel to focus on more critical tasks, thereby optimizing workforce usage and lowering labor expenses compared to traditional manual systems .

Indirect benefits of implementing a CMMS include significant reductions in downtime costs, improvement in productivity, and better quality of maintenance operations due to streamlined processes and data management. CMMS helps reduce backup inventory levels, thus decreasing warehouse costs, by ensuring accurate tracking of parts and materials. Additionally, the system improves job planning and personnel management, leading to efficiency improvements and labor cost reductions, which are often not achieved by manual systems that lack systematic data handling and reporting capabilities .

Integrating strategic planning with operations, maintenance, and capital investment decision-making is essential in CMMS because it aligns maintenance activities with broader organizational goals. This integration ensures that maintenance strategies support the overall business objectives, such as cost efficiency, risk management, and asset longevity. By coordinating these elements, CMMS facilitates informed decision-making, optimal resource allocation, and effective long-term planning, leading to improved organizational performance and competitiveness .

CMMS improves productivity by streamlining maintenance tasks through better organization and scheduling. It helps planners and managers access reliable, current, and comprehensive information quickly, which aids in controlling maintenance functions more effectively. By maintaining work orders, reducing downtime, and managing asset inventory efficiently, CMMS allows organizations to utilize resources more effectively and improves system reliability. Furthermore, it supports decision-making based on knowledge rather than intuition, which contributes to enhanced productivity .

A CMMS enhances asset management by providing comprehensive information on an organization's maintenance operations, which aids in strategic planning and informed decision-making. This planning includes scheduling preventive maintenance activities before potential breakdowns occur, thus extending the life of assets and minimizing unexpected downtime. As a result, total ownership costs are reduced because timely maintenance avoids costly repairs and replacements while maintaining operational efficiency. Additionally, better inventory management and regulatory compliance are achieved, which further contribute to cost savings .

You might also like