Stochastic Theory of Particle Flow
Stochastic Theory of Particle Flow
Experimental Evidence for the Stochastic Theory of Particle Flow Under Gravity*
W.W. MULLINS
particles (3 = -3) may be deduced from the the steady-state condition that the density is
theory of random flight. The model is closely constant at any given point. Equation (4),
analogous to biased solid-state diffusion’ by which follows from (2) and (3), is parabolic
the vacancy mechanism as well as to the and is identical to the two-dimensional time-
Galton device illustrating the laws of probabil- dependent diffusion equation under the sub-
ity in which balls dropping through an orifice stitution (time) -+ z, (diff. coeff.) 4 CY;with
encounter a lattice of pins and, as a result of appropriate boundary conditions the equa-
chance deflections, fan out into a Gaussian tion determines J,, , and hence 2 from eqn.
distribution; the downward-biased random (2), throughout the entire region of consider-
flight of balls in the Galton device corre- ation. Although the equations used in this
sponds to the upward-biased random flight of paper to fit the experimental data are based
voids in our case. on the solution of eqn. (4) for a point orifice
In the original theory, the basic flow equa- in the floor of a semi-infinite bed, the equa-
tions were stated in terms of the number c of tion has also been solved for other boundary
voids per unit volume. The treatment also conditions including a finite orifice in the
showed, however, that the z component of floor of a semi-infinite bed and a point orifice
particle flux is given by at the base of a vertical pipe.
An alternative model of the particle flow to
J2 = -v Cur) c (1) that of the sand lattice, which leads to the
where v is the effective number of void jumps same phenomenonological equations (2)-( 5),
per unit time and (w) is the expected value is illustrated in Fig. 1. This shows, in two
of the vertical component w of a jump. It is dimensions, an idealized flow chain describing
therefore possible to use eqn. (1) to substitute a component of the total flow induced by the
for c in eqns. (11) and (12) of ref. 1, thereby downward movement of particles at the bot-
obtaining the basic steady-state flow equa- tom_ The total flow is regarded as the super-
tions in terms of the observable quantity Jz : position of a large number of such chains
the result is giving a convergent tree-like pattern of move-
ment. Since, for a short time At, the displace-
ment in each ci- ain may be formally described
by moving an equivalent void along the chain
path from bottom to top, the model leads
exactly to eqns. (2)-( 5) with u and w defined
where
by
[1 t 1
1 I2
z=zo 1-p @a) where u is the equivalent volume drained out.
TV0 zo) Equation (7a) predicts that if measure-
ments on a series of initially horizontal layers
and of various heights z. are [Link] after a fixed
l/2 elapsed time of flow, a plot of 2% vs. zz
z
r=rO
[l
7
.O
(6b) should be a straight line of slope one; from
the intercept i, on the 20” axis, CYmay evident-
ly be calculated as
where
2no!n ri a=* (7b)
T(r,z,) = Q exp G Z;
[I I
0
if u is known.
is the exit time for the particle; in this expres- For the two-dimensional case (all quantities
sion Q is the efflux defined as the number of independent of y), the equations corre-
particles draining out of the orifice per unit sponding to eqns. (6) are
time.
If a thin initially horizontal layer of distin- rl - t 213
T(sozo) @aI
z = z.
guishable (e.g. colored) particles is assumed to L 1
be at z = zo, then as r. ranges over all values,
eqns. (6) describe the profile z(r) of the layer
after an elapsed time t of flow. Figure 2 x = x0 z II2 (=I
shows a plot of several consecutive profiles [ 20 1
calculated from eqns. (B), labeled in units of
the time required for a particle on the z axis,
originally at zo, to reach the orifice (z = r = T(x,, zo) = 4fntrrkf
R exp [4s]zz/2
0
(8~)
0).
calling 2,: the minimum value of z for the where Q ’ is the number of particles draining
profile, occurring on the z axis, we have, upon out of the orifice (z = x = 0) per unit time per
squaring eqn. (6a) and using eqn. (6~) with r. unit length normal to the x zplane (i.e. along
= 0, the result the y direction).
Qf-2 u Raising eqn. (8a) to the 3/2 power and us-
*2=z2___z
270X
Ua) ing eqn. (SC) with x0 = 0, we have
m 0 2iTcun O
32
$W _ 3Q’t = z3/2 3a
-3’2=
;rn 0 0 -
112
4(m)““,z 4(5ra)
(W
(9b)
if is known.
~7
*
250 300 350 500 450 500
The condition might be approximated experimen-
2: (inch=1
tally by regulating the particle efflux velocity to be
the order of or less than the free-fall velocity Fig. 4. 22 plot of Guinta’s data on iron ore concen-
through a particle diameter. trate from Table 2.
33
T----
I
PARTICLE SIZE RANGE = 0.0312” - 0 0625”
Gardnef’s Fig_ 10. The results are Q = 0.01 in. function) for the differential solid angle lying
* 0.002 in. and 2:s = 3.5 in., as recorded in at the angle 0 with respect to thez axis given by
Table 1. Values of CPand zzz could not be
calcuIated from the photographs of Brown P(B ) = * c0Pe, for e c ~12
and Hawksley, as the relevant dimensions
were not given. = 0, for 0 > 7i/2
If the orifices were of the ideal types dis-
cussed in Section 1, with a uniform 4, then representing an increasing upward bias as m
for z > z*, the point orifice approsimation takes on increasing positive values. Then it
should hold reasonably well (exit time error < can be shown from the definition (eqns. 2)
10%). Although most values of z, do exceed that
the corresponding z+, some values do not, as (r’ ) m + 2
shown by Tables 2 and 3. Especially for these cy = (12)
cases, and for the others as well, the closeness
of fit to the theoretical line seems to show According to eqn. (12), for a fixed upward
that the point orifice approximation is con- bias (fixed m), Q is proportional to po. where-
siderably better than z* would indicate, per- as for a fixed po, (Y decreases toward zero as
haps for the reason suggested in Section 1. the upwar:= bias (m) increases. Qualitatively,
Additional support of the theory is pro- one would expect: (1) pa to be the order of a
vided by the approximate agreement between few times the particle diameter d, taking
the two determined values of LYand the order larger values for more uniform particles and
of magnitude of the corresponding particle (2) (Y to therefore be the order of magnitude
sizes. To explore this point, consider a simple of d but to decrease for increasingly irregular
model in which all equivalent void jumps particles both because of an increasing m
(links of the flow chain of Fig. 1) are of (analogous to a steeper angle of repose) and a
length pot but hzve ap.d.f. (probability density
TABLE 3
Data from Gardner’s Fig. 10. VaIues of LO and r,
TABLE 2 were obtained by multiplying direct measurements on
photograph by inferred scale factor 2.4
Data from Guinta’s Fig. 7. Values of zO and z, were
obtained by multiplying direct measurements on Layer 312 3/Z
photograph by inferred scale factor 5.45
20 =m =0 “m
No. (in.) (in.)
TABLE 4
Data from Brown and Hawksley’s Figs. 21-23. Values of q, and z, were obtained by direct measurement of
photographs. Scale factor unknoxvn
_I_______---
Layer Fig. 21 Fig. 22 Fig. 23
No. ---____
=3/z 3*‘2 3“2 3 I 2 312
=0 =rn 203/2 m 20 =rn =0 = II, =0 ‘m =o Irn
(in.) (in.) (in.) (in.) (in.) (in.)
__-_______.-- -___
1 2.15 1.86 3.15 2.5-1 2.15 1.60 3.15 2.03
2 1.96 1.G2 2.74 2.06 1.96 I.-13 2.73 1.71
3 1.79 1.42 2.39 1.69 1.79 1.20 2.39 1.32
4 1.59 1.20 2.00 1.32 1.59 0.93 2.00 o.s9
5 1.40 0.98 1.65 0.97 1.40 0.62 1.65 0.49
6 1.20 0.68 1.32 0.56 1.20 ? 1.32
7 1.02 0.92 1.03 0.86 1.02 ?
8 0.82 0.70 0.74 0.58
9 0.62 0.44 0.49 0.29
10 0.43 0 0.28 0
-- -~- ---
decreasing ~0. These expectations are qualita- totjl number of particles has drained from the
tively borne out since the irregular Durite par- bed. A simplified qualitative description of
ticles of Gardner show CC- l/4 d whereas the this transient effect is obtained by supposing
rounder particles of Guinta show 01- 2d; eqn. that steady-state flow occurs in an expanding
(12) would, for example, approximately ac- vertically elongated region surmounting the
count for the former case with m = 2 and p o orifice defined by an advancing front or boun-
= 2d, and for the latter case with m = 1, p. = dary beyond which flow has not yet occurred_
10d. Of course, these values are merely illus- The boundary might be supposed to advance
trative and there are complications, especially as the normal component of flux at any point
in the latter case, due to the distribution of reduces the paticle densi* from the original
particle sizes. value to the threshold value assumed requisite
Although all layers (with a positive zm ) of for steady-state flow; stopping the efflux
Guinta’s Fig. ‘7 are plotted in Fig. 4, the first would stop the advance of the boundary. This
(top) two layers of Gardner’s Fig. 10 are picture would explain qualitatively the lag in
omitted from Table 3 and Fig. 5, and the first deformation of the upper layers of material as
six layers of Brown and Hawksley’s Fig. 21 well as the rather sharp break (boundary posi-
are omitted from Table 4 and Fig. 6. The rea- tion) between the deformed and undeformed
son for this is that a simple area check indi- parts of a given layer as seen in Fig. 3.
cates that the omitted layers had not de-
formed to nearly the same extent as the layers CONCLUSION
below; therefore the flow had not reached a
steady-state condition. In fact, for sufficiently Evidence presented for the stochastic or
small amounts of flow, a sufficiently distant kinematic theory of particle flow under grav-
layer (large zO) will not deform at all. Even ity consists of the encouraging fit of experi-
the points corresponding to Guinta’s top layer mental points for both two- and three-dimen-
and Gardner’s third layer are seen to be con- sional flow, ranging over an order of magni-
siderably above the theoretical line, indicating tude of particle size, to the straight lines of a
a larger than predicted +, , and hence less de- theoretically prescribed unit slope on the S2
formation than predicted. and 2’ plots respectively. Additional evidence
We conclude from the preceding observa- is the agreement of the values of CX,calculated
tions that for any given region of the bed from the plot intercepts, with the order of
there is a transient stage during which the par- magnitude of the particle size. Finally, the
ticle density falls to a certain level before qualitative shapes of the marker layers resem-
steady-state flow takes place. Furthermore, ble the predicted ideal contours shown in
observation suggests that the onset of flow Fig. 2, more-or-less depending on the system.
occurs for a given region only after a certain The failure of sufficiently distant layers to
36
deform to the extent predicted by the steady- was evaluated using Simpson’s rule and is
state theory for a fixed amount of flow has tabulated in Table 5 for 0 < u. < 2.0; for u.
been noted and tentatively described in terms > 2, the asymptotic approximation
of a transient effect requiring a reduction of
the particle density to a threshold value be- I,=2u; (1+-&J (A7)
fore steady-state flow can occur; this effect
might account for the discontinuities some- holds to better than 1%; for the point orifice
times seen in the deformation of a given layer. approximation, Ia = 2L1: _
The limits of validity of the point orifice For the two-dimensional case of a slit ori-
[Link] were discussed in a prelimi- fice (normal to the plane of flow) of width
nary way, particularly with reference to an 2X, the expression corresponding to eqn.
idealized finite orifice (Appendix A). (A2) for J, at a distance z above the slit cen-
The stochastic theory offers a number of ter is
additional predictions available for experi-
mental testing, particularly on steady-state (A81
flow patterns for various geometries.
Substituting this expression into eqn. (Al)
APPENDIXA and introducing the reduced quantities, $ =
X/a, C = z/a, and the variable u = 5/g2, we
The time T required for a particle marker obtain
at ze on the z axis to exit (reach the orifice) is
T(w,) =
given from the stochastic theory by
K212 (zd (A91
where
(AlI K = --an$2 _ 2nX3
(AlO)
aQ
2
9
where U, is the particle velocity in the z direc- where Q is the number of particles discharged
tion. For a circular orifice of radius R cen- per unit time per unit length of the slit ori-
tered on the z axis, with a discharge rate of q fice. The integral
particles per set per unit area, J, ( = -Vc) is
given by I*(uo) = Jo d”
o erf [ (4u)- ‘I21
J=(z) = -q[ 1 - exp(--R”/4olz)] (A2)
evaluated numerically, is also tabulated in
Substituting eqn. (A2) into (Al) we obtain
Table 5 for 0 < u. < 2.0; for u. > 2, the
dz asymptotic expression
T&z,) = n/q j” (A3)
o 1 - exp(R 2/4cyz)
Introducing the reduced quantities (referred T_4BLE 5
to the length (Y) p = R/a and c = z/e and the Exit-time integrals for two (T2) and three (13) dimen-
variable u = </p2, eqn. (A3) may be written as sions for idealized finite orifices
REFERENCES
(-412)
_
I W.W. Mullins, Stochastic theory of particle flow
again holds to better than 1%; for the point under gravity, J. Appl. Phys., 43 (2) (1972) 665.
orifice approximation, 2 P.G. Shewmon, Diffusion in Solids, McGraw-Hill,
New York, 1963, p_ 44.
3 3.M. Rausch, Ph.D. Thesis, Princeton Univ., 1949
1 = 2a112 312
3 3uo - (unpublished)_
4 J.S. Guinta, Flow of granular material in flat-
bottom bins, Trans. ASME, Ser. B, 91 (1969) 406.
ACKNOWLEDGEMENTS 5 G.C. Gardner, The region of flow when discharging
granular materials from bin-hopper systems, Chem.
Eng. Sci., 21 (1966) 261.
It is a pleasure to express appreciation to R.L. Brown and P.G.W. Hawksley, The internal
Ms. Mary Holmes Dague for assistance in flow of granular masses, Fuel Sci. Practice, 26 (6)
preparing the manuscript and to Mr. Robert (1947) 159.
Miller and Mr_ Tony Fraticelli for their assis-
tance in preparing the figures.