44

Figure 4-1 Model J48 Series interconnect schematic

Figure 4-1 shows Series 48 interconnections for all Model J48 Series lasers.
J48 interconnect schematic

Troubleshooting

troubleshooting
maintenance/
REAR CHAMBER CONTROL CHAMBER RF CHAMBER FRONT CHAMBER

1 2 # 18 RED 1 2 # 18 RED
# 18 YEL 1 2 # 18 YEL RED
F2 2 RF DRIVER IV
# 22 BLK RF 2'
AGC 20 # 18 RED 1 2 # 18 RED # 22 WHT J8 810-16798-00
# 18 ORG 1 2 # 22 WHT WHT
1

STANDARD AND # 22 WHT

1 TUBE # 2
NOTE B
OEM VERSIONS SLAVE BOARD 6 5 4 3 2 1 J7
J4' 1 2 # 18 ORG WHT
2 RF DRIVER IV
P4 POWER RF 1'
810-16798-00
RED
# 22 RED 1 2 # 22 GRY
48J CONTROL BOARD
SCH # 810-17542-00 MTG 4X
# 2-56 SHUTTER
# 22 GRN 1 2 SWITCH
1 1
1 2 # 22 GRY 1 2
LED 2' LED 1' P3 FRNT P2 LINK P1 REAR
RED GREEN J3' J2' J1'
LASE POWER # 22 GRY
5 4 3 2 1 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
2 2 TH1'
1 2 # 30 WHT PAIR 1 2
BNC 1'
COMMAND
INPUT 2 # 22 GRY 1 2 # 22 RED THERMISTOR SWITCHES CLOSED
# 22 GRN 1 2 WHEN SHUTTER IS
1 # 22 GRY CLOSED (OFF)
# 22 ORG 1 2 # 22 ORG
-5 DUO-LASE VERSION ONLY
-5 DUO-LASE VERSION ONLY
# 22 GRY ALL VERSIONS
ALL VERSIONS 1 2 1 2 # 22 GRY 1 # 22 GRY
# 22 RED # 22 WHT 2
# 22 WHT
SHUTTER
# 22 GRN 1 2 SWITCH
# 22 BRN 5X
LED 1 TH1
GREEN 3.3 V 1 D1 - 1N5226B
1 POWER 1 2 # 22 GRY 1 2 # 30 WHT PAIR 1 2
LED 2
RED 3.3 V 1 D2 - 1N5226B # 22 RED # 22 WHT THERMISTOR # 22 GRY
LASE 2 2 2 # 22 GRN # 22 WHT 1 2

# 22 BLU
# 22 YEL # 22 VIO 1 2 # 22 VIO 1 2 # 22 VIO

BNC 1 2 # 22 GRY 1 2 # 22 GRY

COMMAND # 22 BLK
INPUT # 22 ORG -2, -5 VERSIONS ONLY
1 # 22 YEL
ACCY 30 V # 22 ORG 1 2 # 22 GRY 1 2 # 18 YEL RED
2 RF DRIVER IV DIODE
POWER # 22 WHT 810-16798-00 RF 2 POINTER
2 # 22 BRN J6
5V POWER
1 # 22 YEL 1 2 # 22 VIO 1 2 # 22 WHT WHT
1 NOTE B

SE
# 22 WHT
# 22 BRN 1 TUBE # 1

U
KEYSWITCH J5
1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 1 2 3 4 5

CE
1 2 WHT
1 1 J1 J2 J3 2 RF DRIVER IV
2 2 # 18 ORG 810-16798-00 RF 1

N
# 22 RED X2
1 2 P1 REAR P2 LINK P3 FRNT RED

RE
OEM JUMPER 1
48J CONTROL BOARD

E
# 22 RED 2

EF NLY
1 2 SCH # 810-17542-00
MTG 4X ALL VERSIONS
# 2-56

R O
# 22 BLK 1 2

R
# 22 BLK NOTES:
P4 POWER

FO
Synrad S e r i e s 4 8 operator’s manual

J4 A. DB9 WIRE DETAILS

NOTE A MASTER BOARD
1 2 3 4 5 1 2 3 4 5 6 1 - # 22 WHT
DB9 6 7 8 9 2 - # 22 BLK
USER 3 - # 22 GRY
RED BLK PORT 4 - # 22 BLK
SYNRAD, Inc.
# 18 YEL 5 - # 22 VIO 6500 Harbour Heights Parkway
1 2 2 6 - # 22 BRN Mukilteo, WA 98275
# 18 RED # 18 RED 1 # 18 RED # 18 BLK 7 - # 22 BRN
# 22 WHT 8 - # 22 YEL 425-349-3500
F1 - AGC 20 # 18 ORG 9 - # 22 BLU
+ - (AGC 10 FOR -1) # 18 RED 1 2 # 18 RED
B. FASTENED TO THE
TITLE
DC INPUT BRASS FEEDTHROUGH
SCHEMATIC, MODEL 48J SERIES LASERS
BARRIER PLATE SIZE DOCUMENT NUMBER REV
NOTE B
B 810-17609-00 R1
DATE: August 20, 1998 SHEET 1 of 1
Synrad S e r i e s 4 8 operator’s manual

Figure 4-2 J Series control board schematic

Figure 4-2 schematically illustrates the layout of J Series control boards.

J48 control board schematic

troubleshooting
REV: ECO: DATE: DESCRIPTION: D.B.
B 1465 8/2/99 ADDED PART NUMBERS TO TABLE DWJ

REVERSE SHUNT D1 5.4V REGULATOR POWER SWITCH PWM SWITCH

1
Q3 Q5
2
IRF4905 D10 IRF4905
3
U1 SUP65P06-20 F1
C3 + C4 SUP65P06-20 MMSZ5242B C6 7A DC POWER I/O
HS 560/50 .1/50 TO220Q SOD123 560/50 TO220Q
5.4V SMFOMNI
PG PG 3 R5 LCAP13MM 1206 3 2 12VH2 LCAP13MM 3 2 1
MBR256OCT VIN D4

3
22.6K

6
2 2
TO220Q OUT MMSZ5242B
ADJ 1 0805 SOD123
3

maintenance/
R7 HS R9 R10 + HS
PG PG

5
4

2
HS 12VH2
D2 R4 + C1 11.3K 1 11.3K 1.69K 1 5
LD4 82.5 4.7/16 0805 F2
BAW56 3 POWANA 0805 0805 6

4
YEL LM317HVT 0805 3528 C5 + 4 3
7A
SOT23 TO220Q SMFOMNI
1206 4.7/16 + PG P4
A1
1 2 R6 C2 2 3528 POWER
2.49K .1/25 -
R3 GND 5.4V 3 MLX6
274 0805 0805 1 1 2
R2 R13
R1 GND 1206 Q2 3 D5 D9 3
R37 D6
2.2K INTERLK U5 2.2K
2.2K BCX55 BAV70 BAW56 10 SS26
2512 LD3 LD2 LD1 MIC4416BM4 2512
2512 SOT89 SOT23 SOT23 0805 SMB POWLED
YEL YEL YEL A4 A1
1 2 SOT143
D8 BE/BG/BM
5.4V GND 1206 1206 1206 1 2 D10
MMSZ5245B R8 LASLED
8 7 6 5 C7 R12
SOD123 475
S1 .0022/100 2.2K
15VH5 0805
D3 SETUP 3
Q4 1206 2512
DIP8 R34 PG X7R

POWRON
MMSZ5245B R11 BCX55
R35 R23 R24 R25 SOT89 R14
SOD123 U4D GND 619
1 2 3 4 R36 619 619 619 BE/BG/BM 22.6K
15VH5 Q1 R20 74HC14 /PWMEN 0805 1 2
2.49K 0805 0805 0805 0805
GND GND NDC7002N 619 0805
SSOT6 0805 9 8 PWMANA 6 5 4 3
NOTE 8
02N R21 R16
C8
619 CMDANA 22.6K U4C U4B
.1/50
6 5 4 R38 0805 11 10
R17 0805 74HC14 74HC14 R15
C9 1206
PS1 GND 22.6K R22 U4E 22.6K 11.3K GND PG
.1/50 X7R
500mA 0805 619 74HC14 0805 MT2 MT4
1206 0805
RXE 0805 13 12 Y1
1 2 3 4.00MHz X7R
U4F
5.4V SIP3 GND GND MT1 MT3
R18 74HC14
5.4V GND
PS2 11.3K 3 MOUNTING HOLES
170mA 0805 MESSAG U6
V NOTES:
RXE MAX809L-EUR 1 2 3
SOT23 COMMAND 1. RESISTORS GIVEN TO TWO PLACES ARE 5%; THREE PLACES 1%.
R19 /R G
AAIS
11.3K 2 1
2. RESISTOR POWER RATINGS: 0805=.100W, 1206=.125W, 2512=1W.
GND 0805
P3 SHUTDN GND 3. CAPACITORS ARE GIVEN IN µF/WVDC UNLESS NOTED OTHERWISE.
GND µC

SE
5 4. 1206-SIZE CERAMICS: .1/50 & .0022/100 = XR7 10% TOLERANCE.
FRONT 4 5. 0805-SIZE CERAMICS: .1/25 = Z5U, M5U OR Y5U 20% TOLERANCE.
U
TMPANA 1 AIN2 AIN1 18
3
WALL 470pF=COG/NP0 TEMPERATURE STABLE TYPES, 50V, 5% TOLERANCE.

CE
2
2 AIN3 AIN0 17
C17 3 RA4/T0CKI OSC1/CLKIN 16
1
.1/25 5.4V
6. ELECTRO-CAPS = 7000HR, 105C, LOW Z, HI RIPPLE PANASONIC TYPE FA
4 /MCLR OSC2/CLKOUT 15
MLX5L R26 C10 0805 5 VSS VDD 14
N OR EQUIV.

RE
22.6K .1/25 6 RB0/INT RB7 13
7. JEDEC CODES ARE GIVEN FOR PARTS TOO SMALL TO BEAR FULL P/N.
GND 0805 0805 R39 7 RB1 U3 RB6 12

FE NLY
1.69K 8 RB2 PIC16C711 RB5 11 8. SIGNAL AND POWER GROUNDS CONNECT AT ONE POINT ONLY ON PCB.
GND C16
0805 9 RB3 DIP18 RB4 10
9. D1, Q3, Q5, AND U1 ARE MOUNTED ON A HEATSINK USING SILPADS.
P2
5
GND C11 GND MACHINE-PIN SOCKETED
.1/25
0805 E
R O
R
4
OTHER 3 .1/25 PART NUMBER DESCRIPTION

FO
BOARD IBLINK 0805 GND
2
1 80-017542-02 WITH REMOTE INTERLOCK
R27 R28
MLX5L 11.3K 80-017542-03 CHANGED CAPS: C2, C10,

Troubleshooting
22.6K GND 5.4V
KYSWON 0805 0805 R31 PULSE STRETCHER C11, C13, C14, C16-C18
82.5
ORCAD CAPTURE
/SHTCL 0805 C18
3

P1
GND CW .1/25
0805 GND
PROPRIETARY Synrad, Incorporated
R33 THIS DRAWING IS
R30 C13 2 PROPRIETARY TO SYNRAD
10
82.5 .1/25
5K1T
INC. AND SHALL NOT BE
6500 Harbour Heights Pkwy
9 STA4 Mukilteo, WA 98275

SYNRAD
14
0805 1 8 0805 C14 USED OR DISCLOSED IN
8 1 WHOLE OR IN PART WITHOUT PHONE: (425) 349-3500
3 D7 2 7 .1/25 1 2
7 C12 WRITTEN PERMISSION OF
6
R29
470pF
BAV70 3 6 0805
U4A SYNRAD, INC.
FAX: (425) 485-4882
REAR 5
619
NP0
SOT23 4 5 7
74HC14 DESCRIPTION:
0805 1 2 A4 R32
WALL 4 0805
U2 475
SO14NB SCHEMATIC, J48 CONTROL PCB ASSY W/ REMOTE INTRLK
3 C15 CATEGORY: PART No: DRAWING FILE No:
2 HCPL-061N 2200pF
GND
0805 SEE TABLE 810-17542-02
1 SO8NB 0805
INPUT OPTO-ISOLATOR GND SHEET: DRAWN BY: DATE:

MLX10L
61N NP0 1 OF 1 B. Morrison 11/17/98
INTERLK UNITS: CHECKED BY: DATE:
POWLED
LASLED SIZE: APPROVED BY: DATE:
B
45