JOB. NO. Enq.
072
REV. NO. R0
DATE 10/31/2019
OWNER CLIENT DUBAI CHAMBER
CONTRACTOR
AL TAYER STOCK
CLIENT
PROJECT THE DUBAI CHAMBER OF COMMERCE AND INDUSTRY BUILDING EXTENSION
DESIGN OF FORMWORK FOR STEEL CIRCULAR COLUMNS - DIA. 400, 500, 600 & 700MM - 3.7M
SUBJECT
HT.
NAME
CHECKED AND APPROVED BY RC
R0 31.10.2019 FIRST SUBMISSION 1 + 5 = 06
REV.
DATE MODIFICATIONS SHEETS
NO.
Page 1 of 8
Prep. By Check By Date Rev
RC RC 31-Oct-19 R0
Project :- 072 THE DUBAI CHAMBER OF COMMERCE AND INDUSTRY BUILDING EXTENSION
DESIGN OF FORMWORK FOR STEEL CIRCULAR COLUMNS - DIA. 400, 500, 600 & 700MM -
Details :-
3.7M HT.
1.0 Design Basis Report
1.1 Structure For Column Formwork
Introduction:
This design basis report is for the design and construction for formwork of Column
Formwork forms part of temporary works. The temporary works should
satisfy static equilibrium at every stage of construction, taking into account dead load,
erection loads and wind loads if any etc .
1.2 Applicable codes: CIRIA report 1985
British Concrete Society - Formwork guide to good practice
BS5950:2000
BS449:1969
IS800 -Code for construction in steel
Roarks Formula for flat plate
1.3 Design Parameter:
Concrete self weight = 25 kN/m3 (2500 kg/m3)
Rate of pour = 2 m/hr
Temperature = 30 ° C
1.4 Formwork Referance Drawing No: AZ-SE-1920-E072-COL-CD008 (R0)
1.5 Material of Construction :
Steel :
Yield stress = 275 Mpa (S275 Grade)
2.0 Design calculation for Concrete Pressure as per CIRIA report
Height of Column = 3.7 m
Rate of pour of concrete R: (rise of concrete) = 2 m/hr
Temperature = 30 ° C
As per CIRIA report
K =
= 0.61
D = 25 KN/m3
C1 = 1.5 (for columns)
C2 = 0.45
where,
Pmax = max concrete pressure in KN/m2
K= Temperature coefficient
C1 = Coefficient dependent on size & shape of formwork
C2 = Coefficient dependent on constituent of concrete
R= Vertical pour rate in m/hr
Lateral concrete pressure = 61.69 KN/m2
h1= 61.69 = 2.47 m
25
h2= H-h1 = 1.23 m
The following calculation are in accordance with BS449 and BS5975
Design criteria
Grade of steel to be used = 1. Grade S275
Max. Diameter of column = 700 mm
Design Pressure = 61.69 KN/m2
2.1 Design Calculation for Face Plate :
Roarks formula for flat plate with boundaries fixed at all sides is considered
for designing of skin plate,
Thickness of skin plate, t = 4 mm
Spacing of vertical stiffners, a = 550 mm
Spacing of horizontal stiffners, b = 250 mm
Load on skin plate, q = P = 61.69 KN/m2
Roarks formula Table 11.4 case no. 8a,
Bending stress σmax = β1qb2
t2
Actual deflection ymax = αqb4
Et3
a= 0.550 m β1 = 0.5
b= 0.250 m α= 0.0284
a/b= 2.2
Max. bending stress, σmax = 120 N/mm
2
Allowable bending stress, σallw = 165 N/mm
2
Hence Safe
Actual deflection, ymax = 0.53 mm
Allowable deflection, yallw =(L/270) = 0.93 mm
Hence Safe
2.2 Design Calculation for Horizontal stiffener :
Using 50 x 6 Flat as a stiffener
Stiffener spacing,S = 250 mm
Span of waler member, L = 550 mm
Load on stiffner, Ws =(P*S) = 15.42 KN/m
15.42 KN/m
550
Max Bending moment, M = (WsL2/8) = 0.58 KN.m
Max shear force, SF = (WsL/2) = 4.24 KN
Combined properties on member:
T1 = 6 mm Yt = 12.0 mm
B = 50 mm Yb = 42.0 mm
T2 = 4 mm Ixx= 201082 mm4
B1= 128 mm Iyy = 699951 mm4
Area = 812.0 mm2 Ztop = 16791 mm3
Ay = 9724.0 mm 3
Zbot. = 4785 mm3
B1= (32*T2)
T2
Yt B
T1
Section Modulus, Z = 4785 mm3
Max. bending stress, M /Z = 122 N/mm2
IS:800 Cl .
Allowable bending stress = 165 N/mm2 6.2.1
Hence Safe
Actual deflection, yact =(5WsL4/384EI) = 0.46 mm
Allowable deflection,yallw =(L/325) = 1.69 mm
Hence Safe
2.3 Design Calculation Vertical Stiffener :
Using 50 x 8 Flat as a stiffener
Stiffener spacing,S = 550 mm
Span of waler member, L = 250 mm
Load on stiffner, Ws =(P*S) = 33.93 KN/m
33.93 KN/m
250
Max Bending moment, M = (WsL2/8) = 0.27 KN.m
Max shear force, SF = (WsL/2) = 4.24 KN
Combined properties on member:
T1 = 8 mm Yt = 13.8 mm
B = 50 mm Yb = 40.2 mm
T2 = 4 mm Ixx= 247721 mm4
B1= 128 mm Iyy = 701184 mm4
Area = 912.0 mm 2
Ztop = 17896 mm3
Ay = 12624.0 mm3 Zbot. = 6169 mm3
B1= (32*T2)
T2
Yt B
T1
Section Modulus, Z = 6169 mm3
Max. bending stress, M /Z = 43 N/mm2
IS:800 Cl .
Allowable bending stress = 165 N/mm2 6.2.1
Hence Safe
Actual deflection, yact =(5WsL4/384EI) = 0.03 mm
Allowable deflection,yallw =(L/325) = 0.77 mm
Hence Safe
2.4 Design Calculation for Side flange
Figure 1 : plan of side flange
Width of flat bar, w = 50 mm
Thickness of flat bar, t = 8 mm
Diameter of hole, d = 18 mm
Allowable bending stress, Pd = = 180 N/mm2
Section modulus, Z = 341.3 mm3
Gusset spacing, x = 125 mm
Gusset thickness = 5.7 mm
Load on side flanges (Column dia. X Design Pr. / 2)
= 21.6 kN/m
Allowable point load = (t x pb x Z)
Gusset Spacing
Allowable point load = 3.93 kN
Figure 2 : elevation of side flange
Maximum Spacing of bolts = (Allow point load / Load on side Flange)
182 mm
Actual Spacing Used = 125 mm
Hence safe
2.5 Design Calculation for Bolted connection
Bolt size = M16
All bolts to be Grade 8.8
Tensile Load in bolt =(Load on Side flange x Bolt spacing) = 2.70 kN
Tensile area of bolt = 157 mm2
Tensile stress in bolt = (Load in bolt / Tensile area of bolt)= 17 N/mm2
Allowable tensile stress = 450/1.6 = 281 N/mm2
Hence safe
Capacity of Bolt & Connection Plate
Grade of bolt = 8.8
Yield stress of plate, Fy = 275 N/mm²
Allowable bearing stress, σb = 180 N/mm²
Allowable shear stress, σs = 185 N/mm²
Allowable tensile stress, σt = 281 N/mm²
Diameter of bolt = 16 mm
Plate thickness, t = 8 mm
Shear force in bolt = 1.35 KN
Shear Capacity of bolt = Agr x σs = 37.21 KN
Bearing Capacity of plate = (σb x t x Dia. Of bolt) = 23.04 KN
Therefore bolt value for shear / bearing = 23.04 KN
Tension capacity of bolt = Anet x σt = 39.56 KN
Combined effect of tension & shear (IS 800 clause [Link])
Tac Vac 2.70 1.35
+ = +
Tcap Vcap 39.56 23.04
= 0.13 < 1.4
Hence safe
